Anti-falling deflection instrument
By designing a small and convenient lifting device on the deflector, using a clamp, an anti-fall gear and a rack and rack transmission mechanism, the problem of the shaft falling due to the bulky clamp in the existing technology is solved, and the shaft is stable and fixed, improving the Processing efficiency and safety.
Patent Information
- Application Number
- CN202421194937.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The clamps of the existing lever meter are bulky and difficult to operate, resulting in the shaft being easily dropped during subsequent processing, causing damage and safety hazards.
An anti-fall lever instrument consisting of a bed, two top tailstocks and a lifting device is designed. The lifting device consists of an upper ply plate, a lower ply plate, an anti-fall gear and a fastener, which is realized by a threaded rod and a V-shaped block. The firm fixation of the shaft is combined with the clamping mechanism and the rack and rack transmission mechanism to ensure the stability of the shaft during the adjustment process.
Improves shaft stability, reduces the risk of fall and the possibility of injury to personnel, improves productivity and reduces economic losses.
Smart Images

Figure CN222298764U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mechanical processing and manufacturing, in particular to an anti-falling and deflection instrument. Background Art
[0002] The deflection gauge is set up to solve the radial runout problem of the gear shaft after rough machining and heat treatment. Its main purpose is to adjust the shaft that is bent due to heat before subsequent processing. However, during the subsequent processing, the shaft may fall due to fixing problems, resulting in shaft damage and personal injury.
[0003] Chinese patent CN213842111U discloses an adjustable runout instrument, including a workbench with a slide rail and two ejector seats, the two ejector seats are both located on the slide rail and arranged opposite to each other, at least one block for placing a workpiece is slidably arranged between the two ejector seats on the slide rail, and an adjustment mechanism is provided between the block and the slide rail to adjust the height of the block so that the workpiece placed on the block is coaxially aligned with the ejector on the ejector seat. The block in the patent is bulky and difficult to operate, which increases the difficulty of work. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the prior art. The utility model provides an anti-drop deflection instrument, which uses a small, convenient and easy-to-operate lifting device to ensure that the shaft is firmly fixed during the adjustment process, thereby improving production efficiency and reducing the risk of personal injury and economic losses caused by shaft drops.
[0005] The technical solution adopted by the utility model to solve the technical problem is:
[0006] The utility model provides an anti-drop deflection instrument, comprising: a bed, two center tailstocks, and a lifting device; the two center tailstocks are installed at both ends of the bed; the lifting device is located below the shaft body, and comprises an upper clamping plate, a lower clamping plate and an anti-drop frame, the upper clamping plate and the lower clamping plate are connected by fasteners, and when the fasteners are loosened or tightened, the lifting device can slide or be fixed on the bed; the anti-drop frame comprises a threaded rod and a V-shaped block, the V-shaped block is fixedly mounted on the top of the threaded rod, and the bottom of the threaded rod is threadedly connected to the clamping plate.
[0007] Furthermore, the lower surface of the bed is a plane, and the upper surface is a triangular bed surface.
[0008] Furthermore, it also includes supporting legs, which are installed at the bottom of the bed.
[0009] Furthermore, the tip tailstock includes a pointed head, a sleeve, a handwheel, and a seat body, the sleeve is installed on the head of the seat body, the pointed head is installed on the sleeve, the handwheel is installed on the tail of the seat body, and the handwheel and the sleeve are connected through a screw transmission.
[0010] Furthermore, it also includes a clamping mechanism, the upper end of which is connected to the top and tailstock, and the lower end of which has a locking bolt and is fixed to the side of the bed.
[0011] Furthermore, it also includes a gear rack transmission mechanism, the top and tail stock is moved by the gear rack transmission mechanism, and the gear rack transmission mechanism is installed on the bed.
[0012] The advantages and positive effects of the utility model are:
[0013] The utility model adds a small, convenient and easy-to-operate lifting device to the deflection instrument to ensure that the shaft is firmly fixed during the adjustment process, thereby improving production efficiency and reducing the risk of personal injury and economic losses caused by shaft falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural diagram of the anti-fall and deflection instrument of the utility model;
[0015] Figure 2 It is a plan view of the anti-fall and deflection instrument of the utility model;
[0016] Figure 3 It is a three-dimensional structural diagram of the top tailstock of the utility model;
[0017] Figure 4 It is a plan view of the top tailstock of the utility model;
[0018] Figure 5 It is a three-dimensional structural diagram of the lifting device of the utility model;
[0019] Figure 6 It is a plan view of the lifting device of the utility model.
[0020] The above drawings include the following reference numerals:
[0021] 1-bed; 2-top tailstock; 21-pointed head; 22-sleeve; 23-handwheel; 24-seat; 3-lifting device; 31-upper clamp; 32-lower clamp; 33-anti-fall frame; 331-threaded rod; 332-V-shaped block; 34-fastener; 4-leg; 5-clamping mechanism; 6-axis body. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0024] In the description of the present invention, it should be understood that the terms "lateral", "length", "width", "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] The utility model provides an anti-falling and deflection instrument, which comprises a bed 1, two center tailstocks 2, and a lifting device 3.
[0026] like Figure 1-Figure 2 As shown, the utility model adopts gray iron HT300 casting to form the bed, with a length of 2500mm, a bed width of 500mm, and a height of 900mm from the bed to the ground. The lower surface of the bed 1 is a plane, and the upper surface is a triangular bed surface to ensure the straightness of the top tailstock 2 when moving on the bed surface. The bed surface adopts high-frequency induction quenching to increase wear resistance. The two legs 4 at the bottom of the bed 1 are also cast with gray iron to maintain the stability of the deflection meter.
[0027] like Figure 3-Figure 4 As shown, two top tailstocks 2 are installed at both ends of the bed 1; the top tailstock 2 includes a pointed head 21, a sleeve 22, a handwheel 23, and a seat 24. The sleeve 22 is installed at the head of the seat 24, the pointed head 21 is installed on the sleeve 22, the handwheel 23 is installed at the tail of the seat 24, and the handwheel 23 is connected to the sleeve 22 through a screw transmission. In order to prevent the top tailstock 2 from moving, a set of clamping mechanisms 5 are designed on the side of the top tailstock 2. The upper end of the clamping mechanism 5 is connected to the top tailstock 2, and the lower end has a locking bolt, which is fixed to the side of the bed 1. The left top tailstock 2 is usually fixed, and the locking bolt of the clamping mechanism 5 of the right top tailstock 2 is adjusted to improve the detection efficiency. A movable sleeve 22 is provided in the middle of the top tailstock 2, and the position of the pointed head 21 is moved by the handwheel 23 and the screw to achieve the measurement purpose.
[0028] like Figure 5-Figure 6As shown, the lifting device 3 is located below the shaft body 6, and includes an upper clamping plate 31, a lower clamping plate 32 and an anti-drop frame 33. The upper clamping plate 31 and the lower clamping plate 32 are connected by a fastener 34. When the fastener 34 is loosened or tightened, the lifting device 3 can slide or be fixed on the bed 1; the anti-drop frame 33 includes a threaded rod 331 and a V-shaped block 332. The V-shaped block 332 is fixed on the top of the threaded rod 331, and the bottom of the threaded rod 331 is threadedly connected to the clamping plate. The utility model additionally designs a set of lifting devices 3 that can adjust the position and height. The two lifting devices 3 are adjusted in height by threads, and are laterally fixed by tightening the clamping plates. In view of the detection of shaft workpieces of different lengths, a set of gear rack transmission mechanism is designed. The top tailstock 2 is moved by the gear rack transmission mechanism, and the gear rack transmission mechanism is installed on the bed 1. The top tailstock 2 is easily driven to move by the gear rack transmission mechanism to improve the flexibility and efficiency of production.
[0029] The anti-drop deflection instrument has broad application prospects in the field of mechanical processing and manufacturing. It can effectively improve the accuracy and efficiency of gear shaft processing, reduce the losses caused by workpiece drops, and provide a safe and reliable processing tool for related industries.
[0030] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An anti-drop deflection instrument, characterized in that: include: Bed (1); Two center tailstocks (2), the two center tailstocks (2) being mounted at two ends of the bed (1); A lifting device (3), the lifting device (3) is located below the shaft (6), and includes an upper clamp (31), a lower clamp (32) and an anti-drop frame (33), the upper clamp (31) and the lower clamp (32) are connected by a fastener (34), when the fastener (34) is loosened or tightened, the lifting device (3) can slide or be fixed on the bed (1); the anti-drop frame (33) includes a threaded rod (331) and a V-shaped block (332), the V-shaped block (332) is fixedly mounted on the top of the threaded rod (331), and the bottom of the threaded rod (331) is threadedly connected to the clamp.
2. The anti-drop deflection device according to claim 1, characterized in that: The lower surface of the bed (1) is a plane, and the upper surface is a triangular bed surface.
3. The anti-drop deflection device according to claim 2, characterized in that: It also includes a supporting leg (4), and the supporting leg (4) is installed at the bottom of the bed (1).
4. The anti-drop deflection device according to claim 3, characterized in that: The tip tailstock (2) comprises a pointed head (21), a sleeve (22), a hand wheel (23), and a seat body (24); the sleeve (22) is mounted on the head of the seat body (24); the pointed head (21) is mounted on the sleeve (22); the hand wheel (23) is mounted on the tail of the seat body (24); and the hand wheel (23) is connected to the sleeve (22) via a screw transmission.
5. The anti-drop deflection device according to claim 4, characterized in that: It also includes a clamping mechanism (5), the upper end of which is connected to the top and tailstock (2), and the lower end of which has a locking bolt and is fixedly mounted on the side of the bed (1).
6. The anti-drop deflection device according to claim 5, characterized in that: It also includes a gear rack transmission mechanism, through which the top tailstock (2) moves, and the gear rack transmission mechanism is installed on the bed (1).