Detection device for thermal insulation pipe

The detection device addresses the challenge of accurately locating leakage points in thermal insulation pipes by using a workbench and rotating motor-driven sealing plugs to identify leakage through water pressure testing, improving the detection process's practicality and accuracy.

CN222299059UActive Publication Date: 2025-01-03HENAN WANTONG HONGTAI PIPELINE TECH CO LTD
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Patent Information

Application Number
CN202420878223.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-03
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

Existing thermal insulation pipe detection devices cannot accurately determine the location of leakage points, leading to poor practicality in air tightness testing.

Method used

A detection device comprising a workbench, mounting seat, electric cylinder, piston, sealing plugs, rotating rings, and a rotating motor that allows for the rotation of sealing plugs within rotating rings, enabling comprehensive detection of leakage points by observing bubble formation during water injection.

Benefits of technology

Enables accurate detection of air tightness and precise localization of leakage points, enhancing the practicality and efficiency of the detection process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222299059U_ABST
    Figure CN222299059U_ABST
Patent Text Reader

Abstract

The utility model discloses a detection device for a thermal insulation pipe, which comprises a workbench, the upper surface of the workbench is provided with a mounting seat, the upper surface of the mounting seat is provided with an electric cylinder, the telescopic end of the electric cylinder is provided with a piston, and the electric cylinder is installed on a second sealing plug. And a first sealing plug is arranged on one side of the second sealing plug. When the device is used, the first sealing plug and the second sealing plug are respectively arranged at two ends of the pipeline, then water in the water tank is pumped into the pipeline through the booster pump, the electromagnetic valve at the connector is closed, and then the electric cylinder is started to push the piston to apply certain acting force to the water in the pipeline, so that the water in the pipeline is sealed. The pipeline air tightness detection device has the advantages that the structure is simple, the operation is convenient, the air tightness detection can be carried out on the pipeline, the air leakage point can be accurately positioned, and the practicability of the device is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline detection devices, in particular to a detection device for thermal insulation pipes. Background Art

[0002] Insulated pipe is the abbreviation of insulating pipe. Insulated pipe is used for the transportation of liquid, gas and other media. It is used for thermal insulation of pipelines in petroleum, chemical, aerospace, hot springs, etc. After the production of the insulation pipe is completed, the air tightness of the insulation pipe needs to be checked.

[0003] After searching, the publication number is CN220170467U. A thermal insulation pipe air tightness detection device relates to the field of pipeline detection devices, including two groups of fixed blocks and pipelines outside thereof, and the two groups of fixed blocks are fixed with sealing airbags matching the inner wall of the pipeline on the outer side. When the external vacuum equipment takes air into the center tube, the gas inflates the sealing airbag, and then the sealing airbag expands and fits with the inner wall of the pipeline, thereby forming a seal on the end of the pipeline. When the external vacuum equipment evacuates the center tube, the one-way valve is closed at this time, and the sliding sealing block is separated from the conical rod under the action of the air extraction, so that a gap is formed between the inner wall of the sliding sealing block and the outer side of the conical rod. That is to say, the vacuum equipment can perform a vacuum operation on the inside of the pipeline, and then the sealing of the pipeline can be detected. As can be seen from the above, not only can the two ends of the pipeline be blocked more conveniently, the overall operation is more convenient, and it is convenient to perform air tightness detection on the pipeline.

[0004] The existing technology has the following problems:

[0005] Although the above utility model realizes the detection of pipeline air tightness, it cannot accurately determine the location of the leakage point, and its practicality is relatively poor.

[0006] To this end, we proposed a thermal insulation pipe detection device to solve the above-mentioned drawbacks. Utility Model Content

[0007] The utility model aims to solve the shortcomings in the prior art and has the advantages of being able to detect the air tightness of the pipeline and accurately locate the leakage point, and proposes a detection device for an insulation pipe.

[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0009] A detection device for an insulated pipe comprises a workbench, a mounting seat is provided on the upper surface of the workbench, an electric cylinder is provided on the upper surface of the mounting seat, a piston is installed at the telescopic end of the electric cylinder, the electric cylinder is installed on a second sealing plug, a first sealing plug is provided on one side of the second sealing plug, a pipeline is provided between the first sealing plug and the second sealing plug, a connector is connected through one side of the first sealing plug, and a solenoid valve is provided on the surface of the connector, the connector is connected to a booster pump through a pipeline, and the booster pump is connected to a water tank through a pipeline.

[0010] Preferably, a first rotating ring is provided on the surface of the first sealing plug, a slider is provided on the lower surface of the first rotating ring, a sliding groove for cooperating with the slider is provided on the upper surface of the workbench, a second rotating ring is provided on the surface of the second sealing plug, and the second rotating ring is fixedly connected to the workbench, a rotating motor is provided on the upper surface of the workbench, and the rotating motor is connected to a mounting seat via a rotating shaft.

[0011] Preferably, a sealing ring is provided inside the first sealing plug.

[0012] Preferably, a dye bottle is provided on the upper surface of the water tank, the interior of the dye bottle is filled with dye, and a valve is provided between the water tank and the dye bottle.

[0013] Preferably, the side surfaces of the first sealing plug and the second sealing plug are both provided with a fixing seat, the surface of the fixing seat is provided with a screw rod, one end of the screw rod is provided with a clamping plate, and the other end of the screw rod is provided with a handle.

[0014] Preferably, a control panel is provided on the side surface of the water tank.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] (1) The utility model is provided with a workbench, a mounting seat, an electric cylinder, a piston, a second sealing plug, a first sealing plug, a connector, a solenoid valve, a booster pump and a water tank. When in use, the first sealing plug and the second sealing plug are respectively installed at both ends of the pipeline. Then, the water in the water tank is pumped into the pipeline by the booster pump, and the solenoid valve at the connector is closed. Then, the electric cylinder is started to push the piston to apply a certain force to the water in the pipeline. Then, it is observed whether bubbles are generated on the surface of the pipeline, which is the leakage point. The utility model has the advantages of simple structure, convenient operation, and the ability to detect the air tightness of the pipeline and accurately locate the leakage point, which greatly improves the practicality of the device.

[0017] (2) The utility model provides a first sealing plug, a second sealing plug, a first rotating ring, a second rotating ring, a slider, a slide groove, a mounting seat and a rotating motor. When the air tightness test is performed on the thermal insulation pipe, the rotating motor can be started to drive the mounting seat to rotate, drive the first sealing plug and the second sealing plug to rotate in the first rotating ring and the second rotating ring respectively, and then drive the pipe to rotate, which is convenient for the inspector to more comprehensively detect the leakage points of the pipe, greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below.

[0019] Figure 1 This is a structural schematic diagram of a thermal insulation pipe detection device proposed by the utility model;

[0020] Figure 2 This is a schematic diagram of the front view structure of a workbench of a thermal insulation pipe detection device proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the first sealing plug connection structure of a detection device for an insulation pipe proposed by the utility model.

[0022] Legend:

[0023] 1. Workbench; 2. Water tank; 3. Booster pump; 4. Connector; 5. Solenoid valve; 6. Dye bottle; 7. Control panel; 8. First sealing plug; 9. Clamping plate; 10. Screw rod; 11. Handle; 12. Second sealing plug; 13. Piston; 14. Electric cylinder; 15. Mounting seat; 16. Rotating motor; 17. First rotating ring; 18. Second rotating ring; 19. Slide groove; 20. Slider. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0025] Please refer to Figure 1-3A detection device for an insulation pipe includes a workbench 1, a mounting seat 15 is provided on the upper surface of the workbench 1, an electric cylinder 14 is provided on the upper surface of the mounting seat 15, and a piston 13 is installed at the telescopic end of the electric cylinder 14, the electric cylinder 14 is installed on a second sealing plug 12, a first sealing plug 8 is provided on one side of the second sealing plug 12, and a pipeline is provided between the first sealing plug 8 and the second sealing plug 12, a connector 4 is connected to one side of the first sealing plug 8, and a solenoid valve 5 is provided on the surface of the connector 4, the connector 4 is connected to a booster pump 3 through a pipeline, and the booster pump 3 is connected to a water tank 2 through a pipeline.

[0026] In the present embodiment: when in use, the first sealing plug 8 and the second sealing plug 12 are respectively installed at the two ends of the pipeline, and then the water in the water tank 2 is pumped into the pipeline through the booster pump 3, and the solenoid valve 5 at the connector 4 is closed, and then the electric cylinder 14 is started to push the piston 13 to apply a certain force to the water in the pipeline, and then observe whether bubbles are generated on the surface of the pipeline, which is the leakage point. The utility model has the advantages of simple structure and convenient operation, and can detect the air tightness of the pipeline while accurately locating the leakage point, which greatly improves the practicality of the device.

[0027] Specifically, a first rotating ring 17 is provided on the surface of the first sealing plug 8, a slider 20 is provided on the lower surface of the first rotating ring 17, a sliding groove 19 used to cooperate with the slider 20 is opened on the upper surface of the workbench 1, a second rotating ring 18 is provided on the surface of the second sealing plug 12, and the second rotating ring 18 is fixedly connected to the workbench 1, a rotating motor 16 is provided on the upper surface of the workbench 1, and the rotating motor 16 is connected to the mounting seat 15 through a rotating shaft.

[0028] In the present embodiment: when the air tightness test operation is carried out on the insulation pipe, the rotating motor 16 can be started to drive the mounting seat 15 to rotate, driving the first sealing plug 8 and the second sealing plug 12 to rotate in the first rotating ring 17 and the second rotating ring 18 respectively, thereby driving the pipeline to rotate, making it convenient for the inspectors to detect the leakage points of the pipeline more comprehensively, thereby greatly improving the practicality of the device.

[0029] Specifically, a sealing ring is arranged inside the first sealing plug 8 .

[0030] In this embodiment: a sealing ring is provided to increase the sealing performance between the first sealing plug 8 and the pipeline.

[0031] Specifically, a dye bottle 6 is disposed on the upper surface of the water tank 2 , and the interior of the dye bottle 6 is filled with dye, and a valve is disposed between the water tank 2 and the dye bottle 6 .

[0032] In this embodiment, the dye in the dye bottle 6 is injected into the water tank 2 to dye the water in the water tank 2, so as to facilitate subsequent visual inspection of the pipeline to find the leak point.

[0033] Specifically, the side surfaces of the first sealing plug 8 and the second sealing plug 12 are both provided with a fixing seat, the surface of the fixing seat is provided with a screw rod 10, one end of the screw rod 10 is provided with a clamping plate 9, and the other end of the screw rod 10 is provided with a handle 11.

[0034] In this embodiment: by setting a fixed seat, a screw rod 10, a clamping plate 9 and a handle 11, by rotating the handle 11, the clamping plate 9 is driven by the screw rod 10, so that the clamping plate 9 is fitted with the pipeline, and the first sealing plug 8 and the second sealing plug 12 are fixedly installed to prevent the first sealing plug 8 or the second sealing plug 12 from detaching from the pipeline during the detection operation, thereby affecting the detection operation.

[0035] Specifically, a control panel 7 is provided on the side surface of the water tank 2 .

[0036] In this embodiment: a control panel 7 is provided to control the detection device. The control circuit of the control panel 7 can be realized by simple programming by technicians in this field. It is common knowledge in this field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail.

[0037] Working principle: When in use, the first sealing plug 8 and the second sealing plug 12 are respectively installed at the two ends of the pipeline, and then the water in the water tank 2 is pumped into the pipeline through the booster pump 3, and the solenoid valve 5 at the connector 4 is closed, and then the electric cylinder 14 is started to push the piston 13 to apply a certain force to the water in the pipeline, and then observe whether bubbles are generated on the surface of the pipeline, which is the leakage point. The utility model has the advantages of simple structure and convenient operation. It can detect the air tightness of the pipeline and accurately locate the leakage point, which greatly improves the practicality of the device; when the air tightness test is performed on the insulation pipe, the rotating motor 16 can be started to drive the mounting seat 15 to rotate, drive the first sealing plug 8 and the second sealing plug 12 to rotate in the first rotating ring 17 and the second rotating ring 18 respectively, and then drive the pipeline to rotate, which is convenient for the inspection personnel to more comprehensively detect the leakage point of the pipeline, greatly improving the practicality of the device.

[0038] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A thermal insulation pipe detection device, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a mounting seat (15), the upper surface of the mounting seat (15) is provided with an electric cylinder (14), and the telescopic end of the electric cylinder (14) is provided with a piston (13), the electric cylinder (14) is installed on a second sealing plug (12), a first sealing plug (8) is provided on one side of the second sealing plug (12), and a pipeline is provided between the first sealing plug (8) and the second sealing plug (12), a connector (4) is connected to one side of the first sealing plug (8), and a solenoid valve (5) is provided on the surface of the connector (4), the connector (4) is connected to a booster pump (3) through a pipeline, and the booster pump (3) is connected to a water tank (2) through a pipeline.

2. A thermal insulation pipe detection device according to claim 1, characterized in that: A first rotating ring (17) is arranged on the surface of the first sealing plug (8), a slider (20) is arranged on the lower surface of the first rotating ring (17), a sliding groove (19) used in conjunction with the slider (20) is provided on the upper surface of the workbench (1), a second rotating ring (18) is arranged on the surface of the second sealing plug (12), and the second rotating ring (18) is fixedly connected to the workbench (1), a rotating motor (16) is arranged on the upper surface of the workbench (1), and the rotating motor (16) is connected to a mounting seat (15) via a rotating shaft.

3. A thermal insulation pipe detection device according to claim 1, characterized in that: A sealing ring is arranged inside the first sealing plug (8).

4. A thermal insulation pipe detection device according to claim 1, characterized in that: A dye bottle (6) is arranged on the upper surface of the water tank (2), the interior of the dye bottle (6) is filled with dye, and a valve is arranged between the water tank (2) and the dye bottle (6).

5. The thermal insulation pipe detection device according to claim 1, characterized in that: The side surfaces of the first sealing plug (8) and the second sealing plug (12) are both provided with a fixing seat, the surface of the fixing seat is provided with a screw rod (10), one end of the screw rod (10) is provided with a clamping plate (9), and the other end of the screw rod (10) is provided with a handle (11).

6. A thermal insulation pipe detection device according to claim 1, characterized in that: A control panel (7) is provided on the side surface of the water tank (2).