Environment-friendly long-life low-smoke halogen-free cotton covered wire
The protective cover with insulating layers and sliding tube mechanisms addresses wire fragility and connection vulnerabilities, enhancing durability and reliability by reducing short-circuit risks and improving environmental resistance.
Patent Information
- Application Number
- CN202421041225.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Existing wires are prone to fragility and short-circuiting due to exposure at high or low temperatures, and lack protection at connection points, leading to reduced stability and reliability.
A protective cover with an insulating layer, mounting frames, sliding tubes, and wear-resistant components that include balls and clamping mechanisms to secure connections, enhancing wear resistance and protection against corrosion and short circuits.
The solution provides enhanced wear resistance, reduces the risk of short circuits, and improves the reliability and service life of the wires by protecting against environmental factors and ensuring secure connections.
Smart Images

Figure CN222300339U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of environment-friendly long-life electric wires, in particular to an environment-friendly long-life low-smoke halogen-free cloth electric wire. Background Art
[0002] Wires are carriers for conducting electrical energy. They are composed of one or more soft conductors and a light and soft insulation layer wrapped around the conductors. The conductor is used to transmit electrical energy and is the main part of the wire; the insulation layer is used to electrically isolate the conductor from the ground and different conductors from each other to ensure the transmission of electrical energy. It is an indispensable part of the wire structure.
[0003] After being exposed to high temperatures or cooled at low temperatures, the surface of existing wires will become very fragile, exposing the internal wires to the outside world, causing the wires to be easily short-circuited. In addition, there is a lack of protective devices at the connection points of the wires, which reduces the stability of the connection. Therefore, in order to solve the above problems, an environmentally friendly, long-life, low-smoke, halogen-free cloth wire is proposed. Utility Model Content
[0004] In order to solve the problems raised in the above background technology, the utility model provides an environmentally friendly, long-life, low-smoke, halogen-free cloth wire, which can solve the problem of poor protection effect on the wires.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an environmentally friendly, long-life, low-smoke, halogen-free cloth wire, comprising a protective cover, an insulating layer is provided inside the protective cover, wires are provided inside the insulating layer, mounting frames are provided on the upper and lower sides of the protective cover, balls are embedded in the mounting frames at equal intervals laterally, a sliding tube is slidably connected to the surface of the ball, and mounting components are fixedly installed at both ends of the sliding tube.
[0006] Preferably, wear-resistant rings are provided on both sides of the surface of the protective sleeve, and the material of the wear-resistant rings is insulating rubber wear-resistant material.
[0007] Preferably, the mounting assembly comprises a limiting ring fixedly mounted at both ends of the sliding tube, a through groove is provided on the top of the limiting ring, a threaded rod is penetrated through the internal thread of the through groove, and one end of the threaded rod is rotatably connected to a clamping plate.
[0008] Preferably, a sliding groove is provided inside the sliding tube, and the size of the sliding groove is adapted to the size of the protective cover and the installation frame.
[0009] Preferably, the electric wires are arranged in a ring array inside the insulating layer, the insulating layer is between the electric wires, and the size of the insulating layer is adapted to the size of the electric wires.
[0010] Preferably, a plurality of embedding grooves are provided inside the installation frame, the size of the embedding grooves matches the size of the balls, and the surface of the balls is in sliding contact with the inside of the sliding tube.
[0011] Preferably, the diameter of the clamping plate is matched to the diameter of the protective sleeve, and the inside of the clamping plate is in contact with the surface of the protective sleeve.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model provides a protective cover, an insulating layer and electric wires. The protective cover has excellent wear resistance, which can reduce the damage to the insulation when the cable is passed through the pipe and laid, effectively reducing the risk of latent short circuit accidents. It also has excellent oil resistance, liquefied gas and coal gas corrosion resistance, effectively improving the reliability and service life of the wires. The insulating layer can protect the wires inside the protective cover, reduce the occurrence of static electricity generated by friction between the wires, and improve the service life of the wires.
[0014] The utility model arranges an installation frame, balls, a sliding tube and an installation component. When connecting the wires, a person slides the sliding tube through the balls inside the installation frame. When sliding to the connection point, the installation component is used to fix the sliding tube. After the sliding tube is fixed, the sliding tube can protect the connection point of the wires, reducing the situation where foreign matter enters the inside of the wires and causes a short circuit of the wires. Moreover, the presence of the balls on the surface of the wires reduces the wear on the wires when the wires are pulled. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the split structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the protective cover of the utility model;
[0018] Figure 4 This is a schematic diagram of a new structure of the practical installation assembly;
[0019] Figure 5 For this utility model Figure 3 A is an enlarged diagram of the structure.
[0020] In the figure: 1. protective cover; 2. insulating layer; 3. electric wire; 4. mounting frame; 5. ball bearing; 6. sliding tube; 7. mounting assembly; 71. limiting ring; 72. threaded rod; 73. clamping plate; 8. wear-resistant ring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figures 1 to 4 As shown, the utility model provides an environmentally friendly, long-life, low-smoke, halogen-free cloth wire, comprising a protective cover 1, an insulating layer 2 is arranged inside the protective cover 1, an electric wire 3 is arranged inside the insulating layer 2, mounting frames 4 are arranged on the upper and lower sides of the protective cover 1, balls 5 are embedded in the mounting frame 4 at equal intervals laterally, a sliding tube 6 is slidably connected to the surface of the ball 5, mounting components 7 are fixedly installed at both ends of the sliding tube 6, wear-resistant rings 8 are arranged on both sides of the surface of the protective cover 1, and the material of the wear-resistant ring 8 is insulating rubber wear-resistant material.
[0023] The protective cover 1 has excellent wear resistance, which can reduce the damage to the insulation when the cable is passed through the pipe and laid, effectively reducing the risk of latent short-circuit accidents, and has excellent oil resistance, liquefied gas and coal gas corrosion resistance, effectively improving the reliability and service life of the wire 3. The insulating layer 2 can protect the wire 3 inside the protective cover 1, reducing the occurrence of static electricity generated by friction between the wires 3. When connecting the wires 3, the personnel slide the sliding tube 6 through the ball 5 inside the installation frame 4. When sliding to the connection point, the installation assembly 7 is used to fix the sliding tube 6. After the sliding tube 6 is fixed, the sliding tube 6 can protect the connection point of the wire 3.
[0024] like Figures 1 to 4 As shown, the mounting assembly 7 includes a limiting ring 71 fixedly mounted on both ends of the sliding tube 6, a through groove is provided on the top of the limiting ring 71, a threaded rod 72 is penetrated through the internal thread of the through groove, one end of the threaded rod 72 is rotatably connected to a clamping plate 73, the diameter of the clamping plate 73 is adapted to the diameter of the protective sleeve 1, and the inside of the clamping plate 73 is in contact with the surface of the protective sleeve 1.
[0025] After the personnel moves the sliding tube 6 to the connection point of the wire 3, the threaded rod 72 is rotated through the limit ring 71. When the threaded rod 72 is rotating, the threaded rod 72 will drive the clamping plate 73 to move downward. In the process of the clamping plate 73 moving downward, it will contact the protective cover 1. After contacting the protective cover 1, the sliding tube 6 will be fixed, which makes it convenient for personnel to fix the sliding tube 6.
[0026] like Figures 1 to 4As shown, a sliding groove is provided inside the sliding tube 6, and the size of the sliding groove is adapted to the size of the protective cover 1 and the mounting frame 4. The wires 3 are arranged in a ring array inside the insulating layer 2, and the insulating layer 2 is between the wires 3. The size of the insulating layer 2 is adapted to the size of the wires 3. A plurality of embedding grooves are provided inside the mounting frame 4, and the size of the embedding grooves is adapted to the size of the ball 5. The surface of the ball 5 is in sliding contact with the inside of the sliding tube 6.
[0027] The material of the protective cover 1 is nylon: nylon braiding is easy to thread into pipes, and its excellent wear resistance can reduce the damage to the insulation during the threading and laying of cables, effectively reducing the risk of latent short circuit accidents, and it also has excellent resistance to oil, liquefied gas and coal gas corrosion, effectively improving the reliability and service life of the wire 3.
[0028] The material of the protective cover 1 can be replaced with PVC polyvinyl chloride: it has stable physical and chemical properties, is insoluble in water, alcohol, and gasoline, has low gas and water vapor leakage, is highly resistant to chemical corrosion, is not easily corroded by acids and alkalis, and has good mechanical strength and electrical insulation. PVC was once the world's largest-volume general-purpose plastic and is widely used;
[0029] PE polyethylene: odorless, non-toxic, feels like wax, has excellent low temperature resistance, the lowest operating temperature can reach -100~-70°C, good chemical stability, can withstand most acid and alkali corrosion, but not resistant to oxidizing acids. Because polyethylene is non-polar, it has excellent electrical properties with low dielectric loss and high dielectric strength;
[0030] PUR polyurethane: a polymer with repeating structural units of polyurethane segments made by the reaction of isocyanate and polyol. It has excellent oil resistance, good toughness, wear resistance, cold resistance, water resistance, aging resistance, acid and alkali resistance, long service life, UV resistance and many other excellent functions, and is suitable for harsh occasions such as oil pollution and low temperature environment;
[0031] The material of the insulating layer 2 is polyvinyl chloride PVC: This is a commonly used plastic insulating material with good corrosion resistance and electrical insulation performance, low cost, easy processing, light weight, and convenient laying and installation. However, PVC is easy to soften and burn in high temperature environments, so its scope of use is mainly limited to the field of low-voltage wires and cables.
[0032] Can be replaced with polyethylene PE: This material has excellent electrical properties, moisture resistance, cold resistance and medium mechanical properties, and is widely used in cable insulation and outdoor cable sheathing.
[0033] Cross-linked polyethylene XLPE: This material is made by changing the molecular structure of polyethylene, has excellent electrical and mechanical properties, and is widely used in insulating media and insulating materials. XLPE has good heat resistance, light weight, and easy laying, but due to its high price, its use has not yet been popularized.
[0034] Polypropylene: This material has superior electrical properties, good high temperature resistance and oil resistance. It is often used for insulation of communication cables and oil well cables. It is also the preferred insulation material for telephone and computer cords.
[0035] Rubber insulation materials: This type of material includes natural rubber and synthetic rubber, such as EPDM, which has good flexibility and cold resistance and is suitable for environments with frequent movement.
[0036] Fluoroplastic: This material has excellent electrical insulation properties, is suitable for high-frequency signal transmission, is resistant to high temperatures, can increase current carrying capacity, has good flame retardancy, produces less smoke when burned, and also has excellent weathering resistance and mechanical strength.
[0037] The above materials can be used according to actual conditions.
[0038] Working principle and use process of the utility model: The protective cover 1 has excellent wear resistance and can reduce the damage to the insulation when the cable is passed through the pipe and laid, effectively reducing the risk of latent short-circuit accidents, and has excellent oil resistance, liquefied gas and coal gas corrosion resistance, effectively improving the reliability and service life of the wire 3. The insulating layer 2 can protect the wire 3 inside the protective cover 1, and reduce the occurrence of static electricity generated by friction between the wires 3. When connecting the wires 3, the personnel slides the sliding tube 6 through the ball 5 inside the installation frame 4. When sliding to the connection, the installation assembly 7 is used to fix the sliding tube 6. After the sliding tube 6 is fixed, the sliding tube 6 can protect the connection of the wire 3.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly, long-life, low-smoke, halogen-free cloth wire, comprising a protective cover (1), characterized in that: An insulating layer (2) is provided inside the protective cover (1), an electric wire (3) is provided inside the insulating layer (2), mounting frames (4) are provided on both upper and lower sides of the protective cover (1), balls (5) are embedded in the mounting frames (4) at equal intervals in the horizontal direction, a sliding tube (6) is slidably connected to the surface of the balls (5), and mounting components (7) are fixedly installed at both ends of the sliding tube (6).
2. The environmentally friendly, long-life, low-smoke, halogen-free wire according to claim 1, characterized in that: Wear-resistant rings (8) are provided on both sides of the surface of the protective sleeve (1), and the material of the wear-resistant rings (8) is insulating rubber wear-resistant material.
3. The environmentally friendly, long-life, low-smoke, halogen-free wire according to claim 1, characterized in that: The mounting assembly (7) comprises a limiting ring (71) fixedly mounted on both ends of the sliding tube (6); a through groove is formed at the top of the limiting ring (71); a threaded rod (72) penetrates through the internal thread of the through groove; one end of the threaded rod (72) is rotatably connected to a clamping plate (73).
4. The environmentally friendly, long-life, low-smoke, halogen-free wire according to claim 1, characterized in that: A sliding groove is provided inside the sliding tube (6), and the size of the sliding groove is compatible with the size of the protective sleeve (1) and the installation frame (4).
5. The environmentally friendly, long-life, low-smoke, halogen-free wire according to claim 1, characterized in that: The electric wires (3) are arranged in a ring array inside the insulating layer (2), the insulating layer (2) is located between the electric wires (3), and the size of the insulating layer (2) is adapted to the size of the electric wires (3).
6. The environmentally friendly, long-life, low-smoke, halogen-free wire according to claim 1, characterized in that: A plurality of embedding grooves are provided inside the installation frame (4), the size of the embedding grooves being matched to the size of the ball (5), and the surface of the ball (5) is in sliding contact with the inside of the sliding tube (6).
7. The environmentally friendly, long-life, low-smoke, halogen-free wire according to claim 3, characterized in that: The diameter of the clamping plate (73) is matched to the diameter of the protective sleeve (1), and the interior of the clamping plate (73) is in contact with the surface of the protective sleeve (1).
