High-pressure homogenizer for microbial wall breaking
By designing components such as ring plates, scrapers and springs in a high-pressure homogenizer, using mechanical vibration and scrapers to cooperate, the problem of difficult cleaning of filter impurities is solved, and more efficient impurity removal and equipment maintenance are achieved.
Patent Information
- Application Number
- CN202421118321.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-22
AI Technical Summary
When cleaning the filter screen with existing high-pressure homogenizers, impurities are easily stuck or adhered, and they cannot be effectively cleaned by tilting adjustment alone, resulting in some impurities being difficult to remove.
A filter unit including an annular plate, a scraper, a disc, annular sleeve, a connecting rod, and a cleaning component is designed. By rotating the lever, the cylindrical rod and a pressing plate are driven, the filter net is vibrated by using the spring force, combining the scraper and annular plate. to effectively clean impurities into storage box.
It realizes efficient cleaning of impurities on the filter and stuck, reduces the labor intensity and time of manual cleaning, and improves the operating efficiency of the equipment.
Smart Images

Figure CN222304934U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-pressure homogenizers, in particular to a high-pressure homogenizer used for breaking the cell walls of microorganisms. Background Art
[0002] In the field of microorganisms, high-pressure homogenizers are also called microbial high-pressure wall breakers or microbial cell breakers. Because the cell structure of microorganisms is relatively hard, conventional mechanical crushing methods or enzymatic hydrolysis methods often cannot break the cell wall well. High-pressure homogenizers can break the cell wall under high pressure according to the characteristics of microbial cell structure, thereby extracting intracellular materials. High-pressure homogenizers for microbial cell wall breaking mainly include high-pressure pumps, processing chambers, filters, and other parts.
[0003] Publication No. CN 220345639 U discloses a high-pressure homogenizer, which increases the cleanliness of the top of the filter screen, reduces the problem of impurities accumulating in the middle of the filter screen after long-term use due to the fixed setting of the filter screen, causing difficulty in cleaning and clogging, improves the accuracy of the filter screen in cleaning impurities inside liquid materials, reduces the need for staff to frequently clean the middle of the filter screen, and reduces the labor intensity of staff.
[0004] When the high-pressure homogenizer of the prior art is used, the filter is adjusted to a tilted state and then cleaned. However, some impurities will be stuck in the filter and some impurities will adhere to the filter. When the filter is only adjusted to a tilted state and then cleaned, the impurities stuck in the filter and adhered to the filter cannot be effectively cleaned and some impurities are still difficult to clean. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the above-mentioned problems of a high-pressure homogenizer for breaking the cell wall of microorganisms, the present utility model is proposed.
[0007] Therefore, the purpose of the utility model is to provide a high-pressure homogenizer for breaking the wall of microorganisms, which is used to solve the problems that some impurities will get stuck in the filter screen, some impurities will adhere to the filter screen, and when the filter screen is only adjusted to a tilted state for cleaning, the impurities stuck in the filter screen and adhered to the filter screen cannot be effectively cleaned, and some impurities will still be difficult to clean.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-pressure homogenizer for breaking the cell wall of microorganisms, comprising:
[0009] The main unit comprises a high-pressure homogenizer body, a feed pipe is installed on the high-pressure homogenizer body, a material guide pipe is slidably connected in the feed pipe, a storage tube is fixed on the top of the high-pressure homogenizer body, and a storage box is placed in the storage tube;
[0010] The filtering unit comprises an annular plate fixed in the middle of a material guide pipe, a disc is arranged in the middle of the annular plate, and a plurality of scrapers are fixed at equal intervals along the radial direction of the outer side of the disc, and the end of the scraper away from the disc is fixed to the inner wall of the annular plate, a filter screen is arranged in the material guide pipe, and the filter screen is located below the annular plate, and a cleaning component for cleaning impurities above the filter screen is arranged in the material guide pipe.
[0011] As a preferred solution of the high-pressure homogenizer for breaking the wall of microorganisms described in the utility model, a second disc is fixed to the middle of the filter screen, and a second annular plate is fixed to the outside of the filter screen. When the top of the second annular plate and the bottom of the first annular plate are in contact, the top of the filter screen and the bottom of the scraper are in contact.
[0012] As a preferred solution of the high-pressure homogenizer for breaking the wall of microorganisms described in the utility model, an annular sleeve is arranged inside the guide tube, and the annular sleeve is located below the filter screen, a plurality of connecting rods are fixed at equal intervals along the radial direction of the outer side of the annular sleeve, and one end of the connecting rod away from the annular sleeve is fixed to the inner wall of the guide tube.
[0013] As a preferred solution of the high-pressure homogenizer for breaking the wall of microorganisms described in the utility model, the cleaning component includes a hollow column rotatably connected to the annular sleeve through an embedded bearing, a cylindrical rod is fixed to the bottom of the disc 2, and the cylindrical rod is movably inserted into the hollow column, a pressure plate is fixed to the outside of the cylindrical rod, and the pressure plate is slidably fitted in the hollow column, a spring is sleeved on the outside of the cylindrical rod, and one end of the spring is against the pressure plate, and the other end of the spring is against the inner wall of the hollow column, and a lever is fixed to the bottom of the cylindrical rod.
[0014] As a preferred solution of the high-pressure homogenizer for breaking the wall of microorganisms described in the utility model, two ear plates are fixed on the top of the feed pipe, and limiting rods are slidably connected in the two ear plates, and a connecting plate is fixed on the top of the limiting rod, and rotating rods are fixed on the sides of the two connecting plates close to each other, and the ends of the two rotating rods close to each other penetrate the material guide pipe and are rotatably connected to the material guide pipe, and a baffle is fixed on the bottom of the limiting rod.
[0015] The beneficial effects of the utility model are as follows: by rotating the lever, the cylindrical rod and the filter screen are driven to rotate, so that the scraper drops the impurities on the filter screen into the storage box; and for some impurities stuck in the filter screen and some impurities adhering to the filter screen that cannot be scraped off by the scraper, the lever is pulled to drive the cylindrical rod, the pressure plate, the filter screen and the annular plate 2 to move, and the pressure plate will compress the spring when moving, and then the lever is released to drive the annular plate 2 and the filter screen to move under the spring rebound force, and when the annular plate 2 hits the annular plate 1, it will drive the filter screen to vibrate, so that the impurities stuck in the filter screen and some impurities adhering to the filter screen are shaken off into the storage box, so that the impurities on the filter screen can be cleaned more effectively. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0017] Figure 1 The utility model is a structural schematic diagram of a high-pressure homogenizer for breaking the cell wall of microorganisms.
[0018] Figure 2 The utility model is a schematic diagram of the disassembled structure of a high-pressure homogenizer for breaking the wall of microorganisms.
[0019] Figure 3 This is a structural schematic diagram of the filter unit provided by the utility model.
[0020] Figure 4 This is a schematic diagram of the split structure of the filter unit provided by the utility model.
[0021] Figure 5 This is a schematic diagram of the internal structure of the material guide tube provided by the utility model.
[0022] Description of the drawings: 100, main unit; 101, high-pressure homogenizer body; 102, feed pipe; 103, guide pipe; 104, storage tube; 105, storage box; 106, ear plate; 107, connecting plate; 108, rotating rod; 109, limiting rod; 110, baffle; 200, filter unit; 201, annular plate one; 202, scraper; 203, disc one; 204, filter net; 205, disc two; 206, annular plate two; 207, cleaning assembly; 2071, cylindrical rod; 2072, hollow column; 2073, pressure plate; 2074, spring; 2075, lever; 208, connecting rod; 209, annular sleeve. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0026] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0027] Reference Figure 1-Figure 5 , which is an embodiment of the utility model, provides a high-pressure homogenizer for breaking the cell wall of microorganisms, which includes: a main unit 100 and a filter unit 200;
[0028] The main unit 100 includes a high-pressure homogenizer body 101, a feed pipe 102 is installed on the high-pressure homogenizer body 101, a guide pipe 103 is slidably connected in the feed pipe 102, a storage tube 104 is fixed on the top of the high-pressure homogenizer body 101, and a storage box 105 is placed in the storage tube 104;
[0029] The filter unit 200 includes an annular plate 201 fixed to the middle of the guide tube 103, a disc 203 is arranged in the middle of the annular plate 201, and a plurality of scrapers 202 are fixed at equal intervals along the radial direction of the outer side of the disc 203, and the end of the scraper 202 away from the disc 203 is fixed to the inner wall of the annular plate 201, a filter screen 204 is arranged in the guide tube 103, and the filter screen 204 is located below the annular plate 201, and a cleaning component 207 for cleaning impurities above the filter screen 204 is arranged in the guide tube 103.
[0030] When in use, the mixed liquid containing microorganisms is poured into the guide tube 103, so that the filter net 204 in the guide tube 103 filters the mixed liquid containing microorganisms to prevent impurities from being injected into the high-pressure homogenizer body 101, so that the high-pressure homogenizer body 101 can better break the wall of the microorganisms.
[0031] In addition, a disc 205 is fixed in the middle of the filter 204, and an annular plate 206 is fixed on the outside of the filter 204. When the top of the annular plate 206 fits with the bottom of the annular plate 1 201, the top of the filter 204 fits with the bottom of the scraper 202. An annular sleeve 209 is provided in the guide tube 103, and the annular sleeve 209 is located below the filter 204. A plurality of connecting rods 208 are fixed at equal intervals along the radial direction of the annular sleeve 209 on the outside, and one end of the connecting rod 208 away from the annular sleeve 209 is fixed to the inner wall of the guide tube 103. The cleaning assembly 207 includes A hollow column 2072 is rotatably connected to the annular sleeve 209 through an embedded bearing, a cylindrical rod 2071 is fixed to the bottom of the disk 205, and the cylindrical rod 2071 is movably inserted into the hollow column 2072. A pressure plate 2073 is fixed to the outside of the cylindrical rod 2071, and the pressure plate 2073 is slidably fitted in the hollow column 2072. A spring 2074 is sleeved on the outside of the cylindrical rod 2071, and one end of the spring 2074 is against the pressure plate 2073, and the other end of the spring 2074 is against the inner wall of the hollow column 2072. A lever 2075 is fixed to the bottom of the cylindrical rod 2071.
[0032] It should be noted that the cylindrical rod 2071 movably passes through the hollow column 2072 means that the cylindrical rod 2071 can rotate in the hollow column 2072 and can also slide in the hollow column 2072 .
[0033] During use, when it is necessary to clean the impurities on the filter screen 204, first move the guide tube 103 upward to remove the guide tube 103 from the feed tube 102, then take out the storage box 105 in the storage tube 104 and place the storage box 105 into the feed tube 102, then flip the guide tube 103 180°, and then move the guide tube 103 downward so that the guide tube 103 and the storage box 105 are covered, and then rotate the lever 2075 to drive the cylindrical rod 2071 to rotate, thereby driving the filter screen 204 to rotate, so that the scraper 202 drops the impurities on the filter screen 204 into the storage box 105.
[0034] In addition, two ear plates 106 are fixed on the top of the feed pipe 102, and a limiting rod 109 is slidably connected inside the two ear plates 106, and a connecting plate 107 is fixed on the top of the limiting rod 109. A rotating rod 108 is fixed on the side where the two connecting plates 107 are close to each other, and the ends of the two rotating rods 108 close to each other penetrate the guide pipe 103 and are rotatably connected to the guide pipe 103, and a baffle 110 is fixed at the bottom of the limiting rod 109.
[0035] When in use, for some impurities stuck in the filter 204 and some impurities adhering to the filter 204 that cannot be scraped off by the scraper 202, the lever 2075 is pulled to drive the cylindrical rod 2071, the pressure plate 2073, the filter 204, and the annular plate 206 to move. When the pressure plate 2073 moves, it will compress the spring 2074, and then the lever 2075 is released. At this time, the annular plate 206 and the filter 204 are driven to move under the rebound force of the spring 2074. When the annular plate 206 hits the annular plate 1 201, it will drive the filter 204 to vibrate, so that the impurities stuck in the filter 204 and some impurities adhering to the filter 204 are shaken off into the storage box 105.
[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A high-pressure homogenizer for breaking the cell wall of microorganisms, characterized in that: include: A main unit (100) comprises a high-pressure homogenizer body (101), a feed pipe (102) being mounted on the high-pressure homogenizer body (101), a material guide pipe (103) being slidably connected inside the feed pipe (102), a storage tube (104) being fixed on the top of the high-pressure homogenizer body (101), and a storage box (105) being placed inside the storage tube (104); The filtering unit (200) comprises an annular plate (201) fixed to the middle of a material guide tube (103), a disc (203) being arranged in the middle of the annular plate (201), and a plurality of scrapers (202) being fixed at equal intervals along the radial direction of the outer side of the disc (203), and an end of the scraper (202) away from the disc (203) being fixed to the inner wall of the annular plate (201), a filter screen (204) being arranged in the material guide tube (103), and the filter screen (204) being located below the annular plate (201), and a cleaning component (207) for cleaning impurities above the filter screen (204) being arranged in the material guide tube (103).
2. A high pressure homogenizer for breaking the cell wall of microorganisms according to claim 1, characterized in that: A second disc (205) is fixed in the middle of the filter screen (204), and a second annular plate (206) is fixed on the outside of the filter screen (204). When the top of the second annular plate (206) and the bottom of the first annular plate (201) are in contact with each other, the top of the filter screen (204) and the bottom of the scraper (202) are in contact with each other.
3. A high pressure homogenizer for breaking the cell wall of microorganisms according to claim 2, characterized in that: An annular sleeve (209) is arranged inside the material guide tube (103), and the annular sleeve (209) is located below the filter screen (204). A plurality of connecting rods (208) are fixed to the outside of the annular sleeve (209) at equal intervals along its radial direction, and one end of the connecting rod (208) away from the annular sleeve (209) is fixed to the inner wall of the material guide tube (103).
4. A high pressure homogenizer for breaking the cell wall of microorganisms according to claim 3, characterized in that: The cleaning assembly (207) comprises a hollow column (2072) rotatably connected to an annular sleeve (209) via an embedded bearing; a cylindrical rod (2071) is fixed to the bottom of the second disc (205); the cylindrical rod (2071) is movably inserted into the hollow column (2072); a pressure plate (2073) is fixed to the outside of the cylindrical rod (2071); the pressure plate (2073) is slidably fitted into the hollow column (2072); a spring (2074) is sleeved on the outside of the cylindrical rod (2071); one end of the spring (2074) is against the pressure plate (2073); the other end of the spring (2074) is against the inner wall of the hollow column (2072); and a lever (2075) is fixed to the bottom of the cylindrical rod (2071).
5. A high pressure homogenizer for breaking the cell wall of microorganisms according to claim 1, characterized in that: Two ear plates (106) are fixed on the top of the feed pipe (102), and a limiting rod (109) is slidably connected inside the two ear plates (106), and a connecting plate (107) is fixed on the top of the limiting rod (109), and a rotating rod (108) is fixed on the side where the two connecting plates (107) are close to each other, and the ends of the two rotating rods (108) close to each other penetrate the guide pipe (103) and are rotatably connected to the guide pipe (103), and a baffle (110) is fixed on the bottom of the limiting rod (109).