Spraying and dust settling equipment for coal preparation plant
By introducing multi-directional mechanisms and disassembly and assembled components into the spray dust reduction equipment of the coal preparation plant, the cumbersome operation problems of the equipment in multi-directional dust reduction are solved, flexible adjustment and rapid maintenance of the equipment are achieved, and working efficiency and operating stability are improved.
Patent Information
- Application Number
- CN202421132320.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-23
AI Technical Summary
When the existing spray dust reduction equipment of coal preparation plants is dealing with dust reduction in multiple different directions, it needs to manually move the entire equipment, which is cumbersome and inefficient.
A spray dust reduction equipment for coal preparation plants is designed, using multi-directional mechanism and disassembly and assembly components. The Y-shaped link and shaft drive the sliding column and linkage rod through the motor to realize multi-directional adjustment of the nozzle, simplifying the direction adjustment of the equipment. The spray gun is quickly disassembled and assembled through threaded knobs, improving maintenance efficiency.
It realizes flexible dust reduction of equipment in different directions, improves work efficiency, and reduces production interruption time through rapid disassembly and assembly of the structure, ensuring the continuous and stable operation of the coal preparation plant.
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Figure CN222305249U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spray dust reduction equipment, in particular to spray dust reduction equipment for a coal preparation plant. Background Art
[0002] Spray dust reduction equipment is an advanced equipment designed specifically for reducing coal dust pollution. The equipment uses a high-pressure water pump to atomize water into tiny droplets and form mist in the air, thereby effectively absorbing coal dust particles in the air and achieving the purpose of dust reduction.
[0003] According to the patent name: A spray dust reduction device for coal mine transportation in a coal preparation plant (patent publication number: CN115945014A, patent publication date: 2023-04-11), it includes a bottom plate, a water tank, a rotating part and a U-shaped frame connected to the rotating part are arranged on the top of the bottom plate, an electric push rod is arranged at the bottom of the inner side of the U-shaped frame, and a lifting frame is arranged at the output end of the electric push rod. A spray box and a tilt adjustment member for adjusting the angle of the spray frame are arranged on the lifting frame. A water pump is arranged at the upper end of the water tank, and water pipes connecting the spray box and the water tank are arranged at both ends of the water pump. The rotating part includes a first motor installed on the upper end of the bottom plate and connected to the bottom of the U-shaped frame. The spray dust reduction device for coal mine transportation in the coal preparation plant can adjust the orientation of the spray box by driving the first motor, and its height can be adjusted by the electric push rod. The tilt adjustment member can adjust its longitudinal tilt orientation, so that the dust reduction device can be adjusted flexibly in all directions, and its dust reduction range is wider and more convenient to use.
[0004] Based on the above-mentioned prior art, the existing spray dust reduction equipment in the existing coal preparation plant still has the following problems: when the existing spray dust reduction equipment in the existing coal preparation plant is working, its nozzle is mainly concentrated on a specific direction for dust reduction treatment. When dust reduction is required in multiple different directions, the entire equipment has to be moved manually. This operation process is not only cumbersome but also inefficient. For this reason, the utility model provides a spray dust reduction equipment for a coal preparation plant. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a coal preparation plant spray dust reduction equipment, which solves the following problems existing in the existing coal preparation plant spray dust reduction equipment: when the existing coal preparation plant spray dust reduction equipment is working, its nozzle is mainly concentrated on a specific direction for dust reduction treatment. When dust reduction is required in multiple different directions, the entire equipment has to be moved manually. This operation process is not only cumbersome but also inefficient.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: A coal preparation plant spray dust reduction equipment, including a cart, a spray mechanism is arranged on the top of the cart, and a multi-directional mechanism is arranged on the top of the bucket of the spray mechanism for dust reduction at different angles, and the multi-directional mechanism includes:
[0007] The up-down assembly is arranged at the top of the spray mechanism, and comprises a linkage ring, wherein a slide groove is provided inside the linkage ring, four fixing rods are fixedly installed at the bottom of the linkage ring, a lifting block is fixedly installed at one end of the fixing rod, and a limiting groove is provided on the outer ring of the lifting block;
[0008] The left and right components are arranged inside the up and down components and are used to assist in dust reduction at different angles;
[0009] The disassembly assembly is arranged above the left and right assemblies and is used to facilitate the disassembly of the spray gun.
[0010] Preferably, the up and down components also include a mounting shell fixedly mounted on the top of the water bucket of the spray mechanism, a first motor is fixedly mounted on the top of the mounting shell, a Y-shaped connecting rod is fixedly mounted on one end of the output shaft of the first motor, sliding columns are fixedly mounted on the inner sides of both ends of the Y-shaped connecting rod, and the sliding columns are adapted to slide inside the limiting groove.
[0011] Preferably, the left-right component includes a second motor fixedly mounted on the top of the inner cavity of the mounting shell, and a rotating shaft is rotatably mounted on the output end of the second motor. The rotating shaft rotatably passes through the top plate of the mounting shell and is fixedly connected to a connecting sleeve rod inside the lifting block, and a linkage rod is rotatably mounted inside the connecting sleeve rod, an L rod is fixedly mounted on the left end of the linkage rod, and a connecting column is fixedly mounted on the top of the L rod.
[0012] Preferably, the disassembly and assembly component comprises a mounting ring fixedly mounted on the top end of the connecting column, a threaded knob is rotatably inserted into the top thread of the mounting ring, and a clamping disk is fixedly mounted on the bottom end of the threaded knob.
[0013] Preferably, one end of the linkage rod having a ball is slidably mounted inside the slide groove.
[0014] Preferably, the lifting block is mounted on the outer ring of the rotating shaft and slides up and down on the outer ring of the rotating shaft.
[0015] The utility model provides a spray dust reduction device for coal preparation plants. Compared with the prior art, it has the following advantages:
[0016] Beneficial effects:
[0017] (1) In the spray dust suppression equipment of the coal preparation plant, the operation of the first motor drives the Y-shaped connecting rod to move in a circular motion around the axis of the first motor output shaft, and the Y-shaped connecting rod drives the lifting block to slide up and down inside the limit groove through two sliding columns. When the lifting block moves up and down, the linkage ring drives the linkage rod to rotate around the connecting sleeve rod as the axis, thereby driving the disassembly and assembly components to move in a circular motion up and down, and the operation of the second motor drives the connecting sleeve rod to rotate through the rotating shaft. At this time, the ball at one end of the linkage rod slides inside the slide groove, so that the rotation of the connecting sleeve rod drives the L rod and the connecting column to rotate left and right, and simultaneously drives the disassembly and assembly components to move left and right, thereby realizing dust suppression work in different directions and improving work efficiency.
[0018] (2) The coal preparation plant's spray dust suppression equipment is equipped with a disassembly and assembly component. The user turns the threaded knob to raise and lower the clamping plate, thereby replacing the spray gun. During the operation of the equipment, the spray gun may need to be replaced or repaired for various reasons. The traditional disassembly and assembly method is often time-consuming and labor-intensive, while the quick disassembly and assembly structure can greatly shorten this process, allowing maintenance personnel to complete their work more quickly and reduce the time of production interruption, thereby ensuring the continuous and stable operation of the coal preparation plant. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a right-side stereoscopic structural diagram of the utility model;
[0020] Figure 2 It is a right-side stereoscopic structural diagram of the multi-directional mechanism of the utility model;
[0021] Figure 3 It is a left-view stereoscopic structural diagram of the upper and lower components of the utility model;
[0022] Figure 4 This is a left-side stereoscopic structural diagram of the left-right components of the utility model;
[0023] Figure 5 It is a three-dimensional structural diagram of the disassembly and assembly components of the utility model.
[0024] In the figure: 1-trolley, 2-multi-directional mechanism, 21-up and down components, 211-installation shell, 212-first motor, 213-Y-shaped connecting rod, 214-sliding column, 215-lifting block, 216-limiting groove, 217-fixing rod, 218-linkage ring, 219-slide groove, 22-left and right components, 221-second motor, 222-rotating shaft, 223-connecting sleeve rod, 224-linkage rod, 225-L rod, 226-connecting column, 23-disassembly and assembly component, 231-installation ring, 232-threaded knob, 233-clamping disk, 3-spray mechanism. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 , the utility model provides a technical solution:
[0027] A coal preparation plant spray dust reduction device comprises a cart 1, a spray mechanism 3 is arranged on the top of the cart 1, a multi-directional mechanism 2 is arranged on the top of the bucket of the spray mechanism 3 for dust reduction at different angles, and the multi-directional mechanism 2 comprises:
[0028] The up-down component 21 is arranged at the top of the spray mechanism 3, and includes a linkage ring 218. The linkage ring 218 is circular in shape, and a slide groove 219 is provided inside the linkage ring 218. The slide groove 219 is circular in shape. Four fixed rods 217 are fixedly installed at the bottom of the linkage ring 218, and a lifting block 215 is fixedly installed at one end of the fixed rod 217. The outer ring of the lifting block 215 has a limiting groove 216. The up-down component 21 also includes a mounting shell 211 fixedly installed on the top of the water bucket of the spray mechanism 3. A first motor 212 is fixedly installed on the top of the mounting shell 211. The first motor 212 is a three-phase asynchronous motor, which is electrically connected to an external power supply and is opened and closed by a person operating the control panel. The first motor 21 2 is fixedly installed with a Y-shaped connecting rod 213 at one end of the output shaft, and the shape of the Y-shaped connecting rod 213 is Y-shaped. Sliding columns 214 are fixedly installed on the inner sides of both ends of the Y-shaped connecting rod 213, and the sliding columns 214 are adapted to slide inside the limiting groove 216. The operation of the first motor 212 drives the Y-shaped connecting rod 213 to move in a circular motion with the axis of the output shaft of the first motor 212, and the Y-shaped connecting rod 213 drives the lifting block 215 to slide up and down inside the limiting groove 216 through two sliding columns 214. When the lifting block 215 moves up and down, the linkage ring 218 drives the linkage rod 224 to rotate with the connecting sleeve rod 223 as the axis, thereby driving the disassembly assembly 23 to move in an up and down circular motion, thereby realizing dust reduction work in the up and down directions, and improving work efficiency;
[0029] The left-right component 22 is disposed inside the up-down component 21 and is used to assist in dust reduction at different angles;
[0030] The disassembly assembly 23 is arranged above the left-right assembly 22 and is used to facilitate the disassembly of the spray gun.
[0031] In this embodiment, the left-right assembly 22 includes a second motor 221 fixedly mounted on the top of the inner cavity of the mounting shell 211. The second motor 221 is a three-phase asynchronous motor, which is electrically connected to an external power supply and is opened and closed by a person operating the control panel. The output end of the second motor 221 is rotatably mounted with a rotating shaft 222, and the rotating shaft 222 rotates through the top plate of the mounting shell 211 and is fixedly connected to the inside of the lifting block 215 with a connecting rod 223, and the inside of the connecting rod 223 is rotatably mounted with a linkage rod 224, and the left end of the linkage rod 224 is fixedly mounted. There is an L-rod 225, and a connecting column 226 is fixedly installed on the top of the L-rod 225. The lifting block 215 is mounted on the outer ring of the rotating shaft 222 and slides up and down on the outer ring of the rotating shaft 222. The second motor 221 is running, and the connecting sleeve rod 223 is driven to rotate through the rotating shaft 222. At this time, the ball at one end of the linkage rod 224 slides inside the slide groove 219, so that the connecting sleeve rod 223 rotates to drive the L-rod 225 and the connecting column 226 to rotate left and right, and simultaneously drives the disassembly and assembly component 23 to move left and right, thereby realizing dust reduction work in the left and right directions and improving work efficiency.
[0032] In this embodiment, the disassembly and assembly component 23 includes a mounting ring 231 fixedly mounted on the top of the connecting column 226, a threaded knob 232 is rotatably inserted into the top thread of the mounting ring 231, and a clamping plate 233 is fixedly mounted on the bottom end of the threaded knob 232. The user rotates the threaded knob 232 to make the clamping plate 233 rise and fall, thereby realizing the replacement of the spray gun. Therefore, during the operation of the equipment, the spray gun may need to be replaced or repaired for various reasons. The traditional disassembly and assembly method is often time-consuming and labor-intensive, while the quick disassembly and assembly structure can greatly shorten this process, allowing maintenance personnel to complete their work more quickly and reduce the time of production interruption, thereby ensuring the continuous and stable operation of the coal preparation plant.
[0033] In this embodiment, one end of the linkage rod 224 with a ball is slidably installed inside the slide groove 219, and the shape of the linkage rod 224 is Z-shaped, so that the up and down components 21 and the left and right components 22 can run synchronously, realizing the oblique spraying and dust reduction work of the spray gun.
[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0035] During operation, the user first connects the device to an external power source, then inserts the spray gun into the interior of the mounting ring 231, and turns the threaded knob 232 to clamp the spray gun through the clamping plate 233. Then, the first motor 212 drives the Y-shaped connecting rod 213 to move in a circular motion with the axis of the output shaft of the first motor 212, and the Y-shaped connecting rod 213 drives the lifting block 215 to slide up and down inside the limiting groove 216 through two sliding columns 214. When the lifting block 215 moves up and down, the linkage ring 218 drives the linkage rod 224 to rotate with the connecting sleeve rod 223 as the axis, thereby driving the disassembly and assembly component 23 to move in a circular motion up and down, and the second motor 221 runs, driving the connecting sleeve rod 223 to rotate through the rotating shaft 222. At this time, the ball at one end of the linkage rod 224 slides inside the slide groove 219, so that the connecting sleeve rod 223 rotates to drive the L rod 225 and the connecting column 226 to rotate left and right, and simultaneously drives the disassembly and assembly component 23 to move left and right, so as to perform dust reduction work in different directions.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coal preparation plant spray dust reduction device, comprising a cart (1), a spray mechanism (3) being arranged on the top of the cart (1), characterized in that: The top of the water bucket of the spray mechanism (3) is provided with a multi-directional mechanism (2) for reducing dust at different angles, and the multi-directional mechanism (2) includes: The up-down component (21) is arranged at the top of the spray mechanism (3), and comprises a linkage ring (218), a slide groove (219) is provided inside the linkage ring (218), four fixing rods (217) are fixedly installed at the bottom of the linkage ring (218), a lifting block (215) is fixedly installed at one end of the fixing rod (217), and a limiting groove (216) is provided on the outer ring of the lifting block (215); The left-right component (22) is arranged inside the up-down component (21) and is used to assist in dust reduction at different angles; The disassembly assembly (23) is arranged above the left and right assembly (22) and is used to facilitate the disassembly of the spray gun.
2. A coal preparation plant spray dust reduction equipment according to claim 1, characterized in that: The up-down assembly (21) further comprises a mounting shell (211) fixedly mounted on the top of the water bucket of the spray mechanism (3); a first motor (212) is fixedly mounted on the top of the mounting shell (211); a Y-shaped connecting rod (213) is fixedly mounted on one end of the output shaft of the first motor (212); sliding columns (214) are fixedly mounted on the inner sides of both ends of the Y-shaped connecting rod (213); and the sliding columns (214) are adapted to slide inside the limiting grooves (216).
3. A coal preparation plant spray dust reduction equipment according to claim 2, characterized in that: The left-right assembly (22) comprises a second motor (221) fixedly mounted on the top of the inner cavity of the mounting shell (211); a rotating shaft (222) is rotatably mounted on the output end of the second motor (221); the rotating shaft (222) rotatably penetrates the top plate of the mounting shell (211) and is fixedly connected to a connecting sleeve rod (223) inside the lifting block (215); a linkage rod (224) is rotatably mounted inside the connecting sleeve rod (223); an L-rod (225) is fixedly mounted on the left end of the linkage rod (224); and a connecting column (226) is fixedly mounted on the top of the L-rod (225).
4. A coal preparation plant spray dust suppression equipment according to claim 3, characterized in that: The disassembly assembly (23) comprises a mounting ring (231) fixedly mounted on the top of the connecting column (226); a threaded knob (232) is rotatably inserted into the top of the mounting ring (231); and a clamping plate (233) is fixedly mounted on the bottom of the threaded knob (232).
5. The spray dust suppression equipment for coal preparation plant according to claim 3, characterized in that: One end of the linkage rod (224) having a ball bearing is slidably mounted inside the slide groove (219).
6. The spray dust suppression equipment for coal preparation plant according to claim 3, characterized in that: The lifting block (215) is sleeved on the outer ring of the rotating shaft (222) and slides up and down on the outer ring of the rotating shaft (222).
Citation Information
Patent Citations
Spraying and dust falling equipment for coal mine conveying of coal preparation plant
CN115945014A