Polymerization reaction device for flocculant production
By using cooling structure and stirring structure in the polymerization reaction device for flocculant production, the problem of product gas and solvent escape caused by overtemperature in the polymerization reaction or the reaction system being burned is solved, and the cooling of the reaction system and the improvement of the reaction efficiency is achieved. .
Patent Information
- Application Number
- CN202420630208.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the reaction process, the existing polymerization reaction device causes the escape of product gases and solvents or the reaction system is burned and exploded due to overheating.
A polymerization reaction device for flocculant production including a reactor, a cooling structure and a stirring structure is designed. The coolant is wound on the outer surface of the reactor through the cooling structure, and the cooling pipe is used to cool it down, and the stirring rod is driven by a transmission component. Stir and clean with the scraper to avoid overheating of the reaction.
It effectively avoids the escape of product gas and solvents caused by reaction overheating or the burning and explosion of the reaction system, improving reaction efficiency and yield.
Smart Images

Figure CN222305773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flocculant production, in particular to a polymerization reaction device for flocculant production. Background Art
[0002] Flocculants are chemical substances used in water treatment and wastewater treatment. When producing flocculants, a polymerization reaction device is required. Polymerization reaction is a chemical reaction used to prepare chemicals such as polymer materials. In the polymerization reaction, the reactants self-assemble through the formation of chemical bonds to eventually form a polymer compound.
[0003] Most of the current polymerization reaction devices are composed of a kettle box, a stirring device, a jacket, etc. The inventors found in the actual operation process that since the polymerization reaction is an exothermic reaction, if the reaction system (usually including a mixture of reactants, products, catalysts and solvents) is overheated, the reaction will intensify, resulting in the escape of product gas and solvent or the burning and explosion of the reaction system. Therefore, we proposed a polymerization reaction device for flocculant production. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a polymerization reaction device for flocculant production, which has the advantages of conveniently cooling the reaction system, etc., and solves the problem that the reaction system overheats, the reaction aggravates, and causes the escape of product gas and solvent or the burning and explosion of the reaction system.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of conveniently cooling the reaction system, the utility model provides the following technical solutions: a polymerization reaction device for flocculant production, comprising a reactor, a bracket is provided at the bottom end of the reactor, a fixed plate is fixedly installed on the bracket, the fixed plate is fixedly connected to the outer surface of the reactor, a cooling structure is provided at the top end of the fixed plate, the cooling structure and the reactor are wound and connected, a stirring structure is provided on the fixed plate, and the stirring structure is movably connected to the reactor, so as to facilitate cooling the reaction system, thereby avoiding the escape of product gas and solvent or the burning and explosion of the reaction system due to overheating of the reaction system and intensified reaction.
[0008] As a preferred technical solution of the utility model, a feed pipe is arranged inside the outer surface of the reactor, and a discharge pipe is arranged inside one end of the reactor to facilitate feeding and discharging.
[0009] As a preferred technical solution of the utility model, the stirring structure includes a transmission component, which is fixedly connected to a fixed plate. A rotating rod is provided on the transmission component, and the rotating rod passes through the inner outer surface of the reactor and is fixedly installed with a stirring rod. A scraper is fixedly installed at one end of the stirring rod away from the rotating rod, and the outer arc surface of the scraper is movably connected to the inner cavity of the reactor to facilitate stirring of the formed polymer, thereby improving the reaction efficiency and output.
[0010] As a preferred technical solution of the utility model, the transmission component includes a driving motor, which is fixedly connected to a fixed plate, a driving wheel is fixedly sleeved on the output shaft of the driving motor, a belt is movably connected to the outer surface of the driving wheel, a driven wheel is movably connected to the side of the belt away from the driving wheel, and an inner cavity of the driven wheel is fixedly sleeved to the outer surface of the rotating rod to drive the rotating rod to rotate.
[0011] As a preferred technical solution of the utility model, an arcuate groove is provided on the outer surface of one side of the scraper, and the arcuate surface of the arcuate groove and the outer arcuate surface of the scraper form an arcuate scraping surface to facilitate cleaning of the polymer on the inner wall of the reactor.
[0012] As a preferred technical solution of the utility model, the cooling structure includes a water pump, the water pump is fixedly connected to the fixed plate, the input end of the water pump is fixedly installed with a liquid inlet pipe, and the liquid inlet pipe is connected to the external cooling box;
[0013] A connecting pipe is fixedly installed at the output end of the water pump, a cooling pipe is fixedly installed at the end of the connecting pipe away from the water pump, a drain pipe is fixedly installed at the end of the cooling pipe away from the connecting pipe, and the drain pipe is connected to an external collection box to cool down the reaction system, thereby avoiding the escape of product gas and solvent or the burning and explosion of the reaction system due to overheating of the reaction system and intensified reaction.
[0014] As a preferred technical solution of the utility model, the cooling pipe is spirally shaped and is wound around the outer surface of the reactor to facilitate cooling.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a polymerization reaction device for flocculant production, which has the following beneficial effects:
[0017] 1. The polymerization reaction device for flocculant production starts the water pump. At this time, the water pump sucks the coolant in the external cooling box into the water pump through the inner cavity of the liquid inlet pipe, and then discharges it from the output end of the water pump, and passes through the inner cavity of the connecting pipe, the inner cavity of the cooling pipe and the inner cavity of the discharge pipe, and finally discharges it to the external collection box from the inner cavity of the discharge pipe. During this period, the cooling pipe takes away the heat generated by the reaction of the reaction system in the reactor until it is ensured that the temperature of the reaction system does not exceed the temperature, thereby facilitating the cooling of the reaction system, thereby avoiding the phenomenon that the product gas and solvent escape or the reaction system is burned and exploded due to the overheating of the reaction system and the intensification of the reaction.
[0018] 2. The polymerization reaction device for producing flocculant is prepared by injecting the material for preparing flocculant into the reactor through the inner cavity of the feed pipe, and performing polymerization reaction in the reactor, and then starting the driving motor. At this time, the output shaft of the driving motor drives the driving wheel to rotate, the driving wheel drives the belt to rotate, the belt drives the driven wheel to rotate, the driven wheel drives the rotating rod to rotate, the rotating rod drives the stirring rod to rotate, and the stirring rod stirs the reaction system where the polymer is generated. At the same time, the rotating rod drives the scraper to rotate, and the scraper cleans the polymer on the inner cavity of the reactor, thereby facilitating the stirring of the formed polymer, thereby improving the reaction efficiency and output. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a main stereoscopic view of the utility model;
[0020] Figure 2 It is a cutaway stereogram of the utility model;
[0021] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.
[0022] In the figure: 1. Reactor; 2. Bracket; 3. Fixing plate; 4. Cooling structure; 41. Water pump; 42. Liquid inlet pipe; 43. Connecting pipe; 44. Cooling pipe; 45. Liquid discharge pipe; 5. Stirring structure; 51. Driving motor; 52. Driving wheel; 53. Belt; 54. Driven wheel; 55. Rotating rod; 56. Stirring rod; 57. Scraper; 6. Feed pipe; 7. Discharge pipe. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] Example 1
[0025] Reference Figure 1-2, which is the first embodiment of the utility model, provides a polymerization reaction device for flocculant production, including a reactor 1, a bracket 2 is arranged at the bottom end of the reactor 1, a fixing plate 3 is fixedly installed on the bracket 2, the fixing plate 3 is fixedly connected to the outer surface of the reactor 1, a cooling structure 4 is arranged at the top end of the fixing plate 3, the cooling structure 4 is wound and connected to the reactor 1, a stirring structure 5 is arranged on the fixing plate 3, and the stirring structure 5 is movably connected to the reactor 1.
[0026] A feed pipe 6 is provided inside the outer surface of the reactor 1 , and a discharge pipe 7 is provided inside one end of the reactor 1 .
[0027] The stirring structure 5 includes a transmission component, which is fixedly connected to the fixed plate 3. A rotating rod 55 is provided on the transmission component. The rotating rod 55 passes through the inner outer surface of the reactor 1 and is fixedly installed with a stirring rod 56. A scraper 57 is fixedly installed at one end of the stirring rod 56 away from the rotating rod 55. The outer arc surface of the scraper 57 is movably connected to the inner cavity of the reactor 1.
[0028] The transmission component includes a driving motor 51, which is fixedly connected to the fixed plate 3. A driving wheel 52 is fixedly sleeved on the output shaft of the driving motor 51. A belt 53 is movably connected to the outer surface of the driving wheel 52. A driven wheel 54 is movably connected to the side of the belt 53 away from the driving wheel 52. The inner cavity of the driven wheel 54 is fixedly sleeved to the outer surface of the rotating rod 55.
[0029] An arc-shaped groove is formed on one outer surface of the scraper 57 , and the arc surface of the arc-shaped groove and the outer arc surface of the scraper 57 form an arc-shaped scraping surface.
[0030] During use, the material for preparing the flocculant is injected into the reactor 1 through the inner cavity of the feed pipe 6, and a polymerization reaction is carried out in the reactor 1, and then the driving motor 51 fixed on the fixed plate 3 is started. At this time, the output shaft of the driving motor 51 drives the driving wheel 52 fixed on the output shaft to rotate, the driving wheel 52 drives the belt 53 to rotate, the belt 53 drives the driven wheel 54 to rotate, the driven wheel 54 drives the rotating rod 55 to rotate, the rotating rod 55 drives the stirring rod 56 to rotate, and the stirring rod 56 stirs the reaction system where the polymer is generated, and at the same time, the rotating rod 55 drives the scraper 57 to rotate, and the scraper 57 cleans the polymer on the inner cavity of the reactor 1, thereby facilitating the stirring of the formed polymer, thereby improving the reaction efficiency and yield.
[0031] Example 2
[0032] Reference Figure 1-3, which is the second embodiment of the utility model, and this embodiment is different from the first embodiment in that: the cooling structure 4 includes a water pump 41, the water pump 41 is fixedly connected to the fixing plate 3, and a liquid inlet pipe 42 is fixedly installed at the input end of the water pump 41, and the liquid inlet pipe 42 is connected to the external cooling box;
[0033] A connecting pipe 43 is fixedly installed at the output end of the water pump 41, a cooling pipe 44 is fixedly installed at one end of the connecting pipe 43 away from the water pump 41, a drain pipe 45 is fixedly installed at one end of the cooling pipe 44 away from the connecting pipe 43, and the drain pipe 45 is connected to an external collection box.
[0034] The cooling pipe 44 is spirally shaped and is wound around the outer surface of the reactor 1 .
[0035] During use, by starting the water pump 41 fixed on the fixed plate 3, the water pump 41 sucks the coolant in the external cooling box into the water pump 41 through the inner cavity of the liquid inlet pipe 42, and then discharges it from the output end of the water pump 41, and passes through the inner cavity of the connecting pipe 43, the inner cavity of the cooling pipe 44 and the inner cavity of the drain pipe 45, and finally discharged from the inner cavity of the drain pipe 45 to the external collection box. During this period, the spiral cooling pipe 44 takes away the heat generated by the reaction system (the reaction system usually includes a mixture of reactants, products, catalysts and solvents) in the reactor 1 until the temperature of the reaction system is ensured not to exceed the temperature, thereby facilitating the cooling of the reaction system, thereby avoiding the phenomenon of product gas and solvent escaping or the reaction system being burned and exploded due to overheating of the reaction system and intensified reaction.
[0036] The remaining structures are the same as those of Example 1.
[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A polymerization reaction device for producing flocculants, comprising a reaction kettle (1), characterized in that: The bottom end of the reactor (1) is provided with a bracket (2), a fixing plate (3) is fixedly mounted on the bracket (2), the fixing plate (3) is fixedly connected to the outer surface of the reactor (1), a cooling structure (4) is provided at the top end of the fixing plate (3), the cooling structure (4) is connected to the reactor (1) in a winding manner, and a stirring structure (5) is provided on the fixing plate (3), and the stirring structure (5) is movably connected to the reactor (1).
2. A polymerization reaction device for flocculant production according to claim 1, characterized in that: A feed pipe (6) is arranged inside the outer surface of the reaction kettle (1), and a discharge pipe (7) is arranged inside one end of the reaction kettle (1).
3. A polymerization reaction device for flocculant production according to claim 1, characterized in that: The stirring structure (5) comprises a transmission component, the transmission component is fixedly connected to the fixed plate (3), a rotating rod (55) is provided on the transmission component, the rotating rod (55) penetrates the interior of the reaction kettle (1), and a stirring rod (56) is fixedly mounted on the outer surface thereof, a scraper (57) is fixedly mounted on one end of the stirring rod (56) away from the rotating rod (55), and an outer arc surface of the scraper (57) is movably connected to the inner cavity of the reaction kettle (1).
4. A polymerization reaction device for flocculant production according to claim 3, characterized in that: The transmission component comprises a driving motor (51), the driving motor (51) being fixedly connected to the fixing plate (3), a driving wheel (52) being fixedly sleeved on the output shaft of the driving motor (51), a belt (53) being movably connected to the outer surface of the driving wheel (52), a driven wheel (54) being movably connected to the side of the belt (53) away from the driving wheel (52), and an inner cavity of the driven wheel (54) being fixedly sleeved to the outer surface of a rotating rod (55).
5. A polymerization reaction device for producing flocculants according to claim 3, characterized in that: An arc-shaped groove is provided on one outer surface of the scraper (57), and the arc surface of the arc-shaped groove and the outer arc surface of the scraper (57) form an arc-shaped scraping surface.
6. A polymerization reaction device for flocculant production according to claim 1, characterized in that: The cooling structure (4) comprises a water pump (41), the water pump (41) being fixedly connected to the fixing plate (3), a liquid inlet pipe (42) being fixedly mounted on the input end of the water pump (41), and the liquid inlet pipe (42) being connected to an external cooling box; A connecting pipe (43) is fixedly mounted on the output end of the water pump (41); a cooling pipe (44) is fixedly mounted on one end of the connecting pipe (43) away from the water pump (41); a drainage pipe (45) is fixedly mounted on one end of the cooling pipe (44) away from the connecting pipe (43); and the drainage pipe (45) is connected to an external collection box.
7. A polymerization reaction device for producing flocculants according to claim 6, characterized in that: The cooling pipe (44) is spirally shaped and is wound around the outer surface of the reaction kettle (1).