Rotating mechanism for egg tray processing

By introducing sensors and controllers into the rotation mechanism of the egg tray processing, the rotation speed and the distance of the paint gun are automatically adjusted, the problem of uneven painting is solved, the quality and efficiency of spraying paint is improved, and the efficient spraying and drying treatment of the egg tray is achieved. .

CN222306218UActive Publication Date: 2025-01-07MACHENG CHUJIE ENVIRONMENTAL PROTECTION MOLDING TECH CO LTD
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Patent Information

Application Number
CN202421036903.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing rotating mechanism is fixed in the painting process, resulting in uneven painting when the egg tray approaches the paint gun, affecting product quality.

Method used

A rotating mechanism for egg tray processing is designed, equipped with sensors and controllers, which can automatically adjust the rotation speed according to the position of the egg tray, the distance between the paint gun and the egg tray, and the heating and drying device to achieve uniformity and efficiency of the paint painting. Improvement.

Benefits of technology

It significantly improves the uniformity of the spray paint, avoids the problem of uneven coating, improves the quality of the egg tray spray paint, and accelerates the operation when the egg tray is away from the paint gun, improves the efficiency of the paint operation, shortens the processing cycle, and improves the production efficiency. .

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Abstract

The utility model relates to the technical field of plastic egg tray processing, in particular to a rotating mechanism for processing egg trays, which comprises a shell, a motor is mounted in an inner cavity of the shell, a speed reducer is mounted at one end of an output shaft of the motor, and a rotating disc is mounted at one end of an output shaft of the speed reducer; a first support is installed on one side of the shell, a supporting plate is installed in an inner cavity of the first support, a paint spraying pump is installed in an inner cavity of the supporting plate, a paint spraying gun is installed at the bottom end of the supporting plate at the output end of the paint spraying pump, and a material barrel is installed at the top end of the supporting plate at the input end of the paint spraying pump. According to the automatic paint spraying device for the egg trays, automatic speed reduction can be achieved when the egg trays approach the paint spraying gun, paint spraying uniformity is improved, compared with the prior art, the problem that paint is not uniform due to the fact that the paint spraying speed is too high is solved, the paint spraying quality of the egg trays is improved, and the labor intensity of workers is reduced. And secondly, when the egg tray is far away from the paint spraying gun, the rotating mechanism can accelerate operation, and the paint spraying efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of plastic egg tray processing, in particular to a rotating mechanism used for egg tray processing. Background Art

[0002] Egg tray mainly refers to the egg tray, which is generally used to hold poultry eggs. The plastic egg tray will use a rotating mechanism when spraying paint to drive the egg tray to rotate and improve the efficiency of spraying paint;

[0003] The current rotating mechanism usually runs at a fixed speed and cannot adjust the speed according to the position of the egg tray or the painting requirements. This fixed speed rotation method can easily cause uneven painting when the egg tray is close to the paint spray gun, affecting product quality. Utility Model Content

[0004] The purpose of the utility model is to provide a rotating mechanism for egg tray processing to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rotating mechanism for egg tray processing, comprising a shell, a motor is installed in the inner cavity of the shell, a reducer is installed at one end of the motor output shaft, and a rotating disk is installed at one end of the reducer output shaft; a first bracket is installed on one side of the shell, a support plate is installed in the inner cavity of the first bracket, a paint pump is installed in the inner cavity of the support plate, a paint spray gun is installed at the bottom end of the support plate at the output end of the paint spray pump, and a material barrel is installed at the top end of the support plate at the input end of the paint spray pump; a sensor is installed in the inner cavity of the support plate outside the paint spray pump, and a controller is installed on the surface of the shell.

[0006] Preferably, a second bracket is installed on the other side of the shell, a heater is installed on the top of the second bracket, and a fan is installed in the inner cavity of the second bracket below the heater.

[0007] Preferably, a plurality of limiting grooves are provided at one end of the rotating disk, electric push rods are installed in the inner cavity of the rotating disk on both sides of the limiting grooves, and a rubber block is installed at one end of the output rod of the electric push rod.

[0008] Preferably, a lifting motor is installed at the bottom end of the first bracket, and a threaded rod is installed at the output end of the lifting motor. One end of the threaded rod passes through the bottom end of the first bracket and extends to the inner cavity of the first bracket, and one end of the threaded rod passes through the bottom end of the support plate.

[0009] Preferably, screw rods are installed at the four corners of the bottom end of the shell, and a base is installed at one end of the screw rods.

[0010] Preferably, a control panel is mounted on the surface of the controller.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model can automatically decelerate when the egg tray approaches the paint spray gun, thereby significantly improving the uniformity of paint spraying. Compared with the prior art, it avoids the problem of uneven paint caused by too fast paint spraying speed, and improves the quality of paint spraying on the egg tray. Secondly, when the egg tray is far away from the paint spray gun, the rotating mechanism can accelerate the operation, which greatly improves the efficiency of the paint spraying operation.

[0013] The utility model installs the painting and drying devices at the appropriate positions of the rotating mechanism, realizes the continuous operation, effectively shortens the processing cycle of the egg tray, and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a cross-sectional view of the utility model;

[0017] Figure 3 It is a partial enlarged view of the utility model;

[0018] Figure 4 This is a schematic diagram of the fan structure of the utility model.

[0019] In the figure: 1. casing; 2. motor; 201. reducer; 202. rotating disk; 3. first bracket; 301. support plate; 302. paint pump; 303. paint gun; 304. barrel; 4. sensor; 401. controller; 5. second bracket; 501. heater; 502. fan; 6. limit slot; 601. electric push rod; 602. rubber block; 7. lifting motor; 701. threaded rod; 8. screw; 801. base; 9. control panel. DETAILED DESCRIPTION

[0020] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.

[0021] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0022] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0024] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0025] Embodiment 1

[0026] See also Figures 1 to 4 The utility model provides a technical solution: a rotating mechanism for egg tray processing, comprising a housing 1, a motor 2 is installed in the inner cavity of the housing 1, a reducer 201 is installed at one end of the output shaft of the motor 2, and a rotating disk 202 is installed at one end of the output shaft of the reducer 201;

[0027] By setting the motor 2, the motor 2 is mainly used to drive the rotating disk 202 to rotate. During the rotation process, the reducer 201 is mainly used to reduce the speed of the motor 2 to a suitable range, thereby reducing the speed of the rotating disk 202;

[0028] By providing a rotating disk 202, the rotating disk 202 is connected to the reducer 201 and is used to carry the egg tray;

[0029] A first bracket 3 is installed on one side of the housing 1, a support plate 301 is installed in the inner cavity of the first bracket 3, a paint pump 302 is installed in the inner cavity of the support plate 301, a paint spray gun 303 is installed at the bottom of the support plate 301 at the output end of the paint spray pump 302, and a material barrel 304 is installed at the top of the support plate 301 at the input end of the paint spray pump 302;

[0030] By providing a paint spray gun 303 and a paint spray pump 302, the paint spray gun 303 and the paint spray pump 302 are mainly used to spray paint on the egg tray, and the material bucket 304 is mainly used to store paint;

[0031] A sensor 4 is installed in the inner cavity of the support plate 301 outside the paint spray pump 302, and a controller 401 is installed on the surface of the housing 1;

[0032] By setting the sensor 4 , the sensor 4 is mainly used to detect the position of the egg tray, and the controller 401 is mainly used to control the rotation speed of the motor 2 according to the position of the egg tray detected by the sensor 4 .

[0033] Embodiment 2

[0034] On the basis of the first embodiment, a second bracket 5 is installed on the other side of the housing 1, a heater 501 is installed on the top of the second bracket 5, and a fan 502 is installed in the inner cavity of the second bracket 5 below the heater 501;

[0035] By setting the heater 501, when the egg tray is finished painting and the next egg tray is continuously rotated to paint, the egg tray that has finished painting will rotate under the fan 502. At this time, the heater 501 and the fan 502 are started, the heater 501 generates heat, and the fan 502 blows the heat to the surface of the egg tray that has finished painting to dry it.

[0036] Embodiment 3

[0037] On the basis of the first embodiment, a plurality of limit grooves 6 are provided at one end of the rotating disk 202, electric push rods 601 are installed in the inner cavity of the rotating disk 202 on both sides of the limit grooves 6, and a rubber block 602 is installed at one end of the output rod of the electric push rod 601;

[0038] By setting the limiting groove 6, the egg tray is placed in the inner cavity of the limiting groove 6, and then the electric push rod 601 is started, and the electric push rod 601 drives the rubber block 602 to move relatively, so as to clamp the egg tray.

[0039] Embodiment 4

[0040] On the basis of the first embodiment, a lifting motor 7 is installed at the bottom end of the first bracket 3, and a threaded rod 701 is installed at the output end of the lifting motor 7. One end of the threaded rod 701 passes through the bottom end of the first bracket 3 and extends to the inner cavity of the first bracket 3, and one end of the threaded rod 701 passes through the bottom end of the support plate 301;

[0041] By setting the lifting motor 7, the lifting motor 7 drives the threaded rod 701 to rotate, and the rotation of the threaded rod 701 can drive the support plate 301 and the paint spray gun 303 to rise and fall, and adjust the distance between the paint spray gun 303 and the egg tray to adapt to egg trays of different sizes and shapes.

[0042] Embodiment 5

[0043] On the basis of the first embodiment, screw rods 8 are installed at the four corners of the bottom of the housing 1, and a base 801 is installed at one end of the screw rods 8;

[0044] By setting the screw rod 8, rotating the screw rod 8 can drive the base 801 to move up and down, thereby adjusting the height of the mechanism. At the same time, the heights of the four bases 801 can be adjusted in turn according to the level of the ground, thereby adjusting the level of the mechanism.

[0045] Embodiment 6

[0046] On the basis of the first embodiment, a control panel 9 is installed on the surface of the controller 401;

[0047] By setting up a control panel 9, the control panel 9 has display and touch functions, and is mainly used for manually operating the mechanism and displaying the parameters and processes of various components.

[0048] When the utility model is in use, firstly, the egg tray is placed in the inner cavity of the limiting groove 6, and the electric push rod 601 is started. The electric push rod 601 drives the rubber block 602 to move relatively to clamp the egg tray. Secondly, the motor 2 is started to drive the rotating disk 202 and the egg tray to rotate. When the egg tray approaches the paint spraying gun 303, the sensor 4 detects the position of the egg tray and transmits a signal to the controller 401. The controller 401 reduces the rotation speed of the motor 2 according to the position of the egg tray, so that the residence time of the egg tray in the painting area is prolonged to improve the uniformity of the painting. When the egg tray is away from the paint spraying gun 303, the sensor 4 detects the position of the egg tray and transmits a signal to the controller 401. The controller 401 increases the rotation speed of the motor 2 according to the position of the egg tray to improve the painting efficiency, so that the egg tray that has been painted can quickly enter the drying area. At this time, the heater 501 and the fan 502 are started, the heater 501 generates heat, and the fan 502 blows the heat down to the surface of the egg tray that has been painted to dry it.

[0049] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0050] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A rotary mechanism for egg tray processing, comprising a housing (1), characterized in that: A motor (2) is installed in the inner cavity of the housing (1), a reducer (201) is installed at one end of the output shaft of the motor (2), and a rotating disk (202) is installed at one end of the output shaft of the reducer (201); A first bracket (3) is installed on one side of the housing (1); a support plate (301) is installed in the inner cavity of the first bracket (3); a paint spray pump (302) is installed in the inner cavity of the support plate (301); a paint spray gun (303) is installed at the bottom end of the support plate (301) at the output end of the paint spray pump (302); and a material barrel (304) is installed at the top end of the support plate (301) at the input end of the paint spray pump (302); A sensor (4) is installed in the inner cavity of the support plate (301) outside the paint spray pump (302), and a controller (401) is installed on the surface of the housing (1).

2. The rotating mechanism for egg tray processing according to claim 1, characterized in that: A second bracket (5) is installed on the other side of the housing (1), a heater (501) is installed on the top of the second bracket (5), and a fan (502) is installed in the inner cavity of the second bracket (5) below the heater (501).

3. The rotating mechanism for egg tray processing according to claim 1, characterized in that: A plurality of limiting grooves (6) are provided at one end of the rotating disk (202), electric push rods (601) are installed in the inner cavity of the rotating disk (202) on both sides of the limiting grooves (6), and a rubber block (602) is installed at one end of the output rod of the electric push rod (601).

4. The rotating mechanism for egg tray processing according to claim 1, characterized in that: A lifting motor (7) is installed at the bottom end of the first bracket (3), and a threaded rod (701) is installed at the output end of the lifting motor (7), one end of the threaded rod (701) passes through the bottom end of the first bracket (3) and extends to the inner cavity of the first bracket (3), and one end of the threaded rod (701) passes through the bottom end of the support plate (301).

5. The rotating mechanism for egg tray processing according to claim 1, characterized in that: Screw rods (8) are installed at the four corners of the bottom end of the housing (1), and a base (801) is installed at one end of the screw rod (8).

6. The rotating mechanism for egg tray processing according to claim 1, characterized in that: A control panel (9) is mounted on the surface of the controller (401).