Auxiliary dust falling device in drilling process of advanced drilling machine
By introducing a cleaning mechanism into the auxiliary dust reduction device, and using a small motor-driven cleaning brush to automatically clean up debris on the dust filter, the problem of traditional devices being shut down and cleaning is solved, and maintenance convenience and energy efficiency are improved.
Patent Information
- Application Number
- CN202420838085.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the use of traditional auxiliary dust reduction devices, the surface of the dust filter is easily covered with a large amount of debris and needs to be cleaned regularly. The cleaning process requires shutdown and tools, which reduces maintenance convenience.
An auxiliary dust reduction device during drilling of the advance drilling rig is designed, equipped with a cleaning mechanism, which moves back and forth with a small motor drive to automatically clean up debris on the surface of the dust filter without shutting down or manual tool disassembly.
It improves the maintenance convenience of auxiliary dust reduction devices, reduces cleaning time and energy consumption, and ensures continuous and efficient operation of the equipment.
Smart Images

Figure CN222306817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drilling dust reduction devices, in particular to an auxiliary dust reduction device in the drilling process of an advance drilling rig. Background Art
[0002] At present, in the construction survey stage, advance drilling rigs are usually used to find out whether there are abnormal geological phenomena within a certain range below the foundation. Advance drilling rigs are a type of drilling equipment used for underground pipeline construction, consisting of drill rods, sliding brackets, turntables, gear transmission systems, hydraulic systems, electrical control systems, etc. In the process of drilling holes through drill rods, in order to reduce the flying of dust, dust suction-type auxiliary dust reduction devices are usually used.
[0003] However, although the traditional auxiliary dust reduction device can separate dust from air through the dust filter when in use, after long-term use, the surface of the dust filter is easily covered with a large amount of debris, so the staff needs to clean the surface of the dust filter regularly (if not cleaned, it will affect the dust suction effect of the auxiliary dust reduction device). When cleaning the surface of the dust filter, not only does it need to be stopped for cleaning, but it also needs to be disassembled and cleaned with tools, thereby reducing the convenience of maintaining the auxiliary dust reduction device. Utility Model Content
[0004] The disclosed embodiment relates to an auxiliary dust reduction device during the drilling process of an advance drilling rig. Through the setting of a cleaning mechanism, when it is necessary to clean the debris covered on the surface of the dust filter, it is only necessary to start a small motor through a controller to move three cleaning brushes back and forth. Then, the three cleaning brushes that move back and forth can clean the debris covered on the surface of the dust filter. In the cleaning process, there is no need to stop the machine for cleaning, and there is no need to manually disassemble and clean with tools, thereby improving the convenience of maintenance of the auxiliary dust reduction device.
[0005] In a first aspect of the present disclosure, an auxiliary dust reduction device for the drilling process of an advance drilling rig is provided, which specifically comprises: a separation box; the separation box is installed on the frame of the advance drilling rig, and the air inlet of the separation box is connected to a dust collecting cylinder through an air supply pipe, an L-shaped mounting plate is provided at the upper end of the dust collecting cylinder, and the L-shaped mounting plate is fixedly installed at the lower end of a lifting guide rail for lifting a drill rod; the dust collecting cylinder is sleeved on the outside of the drill rod, and a dust collecting hood is provided at the lower end of the dust collecting cylinder; a controller is installed on the front end face of the separation box, and a rectangular opening is opened at the upper end of the right side face inside the separation box, and a dust filter is installed on the right side face inside the separation box outside the rectangular opening, and a cleaning mechanism is provided on the left side of the dust filter on the right side face inside the separation box.
[0006] In at least some embodiments, an air collecting hood is installed on the right end surface of the outside of the separation box outside the rectangular opening, and the air outlet of the air collecting hood is connected to the air suction port of the suction fan, and the suction fan is installed on the right side of the separation box.
[0007] In at least some embodiments, a fixing plate is fixedly connected to the outside of the dust outlet pipe at the lower end of the separation box, and a sealing plate is rotatably connected to the bottom of the fixing plate via a rotating shaft; a sealing rubber ring is provided on the bottom end surface of the dust outlet pipe at the lower end of the separation box.
[0008] In at least some embodiments, a threaded barrel is provided in the middle of the left side of the upper end surface of the fixed plate, a fixed stud is movably inserted on the left side of the sealing plate, and the fixed stud is threadedly connected to the threaded barrel; a rotating handwheel is provided at the lower end of the fixed stud, and an auxiliary rotating rod is fixedly connected to the rotating handwheel, and a T-shaped column is provided at the center of the lower end of the rotating handwheel; a connecting rope is sleeved on the outside of the T-shaped column, and the other end of the connecting rope is fixedly connected to the bottom end surface of the sealing plate.
[0009] In at least some embodiments, the cleaning mechanism includes a support plate, a cleaning brush, a fixed plate, a driving frame, a transmission rod, a transmission disk, a small motor, a toggle column, a first bevel gear and a second bevel gear. The number of the support plates is two, and the two support plates are fixedly connected to the upper right end surface of the separation box body. Four transverse guide rods are fixedly connected between the two support plates, and three cleaning brushes are slidably connected to the outside of the four transverse guide rods; the left sides of the three cleaning brushes are fixedly connected to the fixed plate, and the left end surface of the fixed plate is fixedly connected to the driving frame; the transmission rod is rotatably connected to the inside of the separation box body, and the second bevel gear and the transmission disk are respectively provided at the left and right ends of the transmission rod, and a toggle column is provided at the edge of the right end surface of the transmission disk, and the toggle column is slidably connected to the inner side of the driving frame; the small motor is installed on the left end surface of the separation box body, and the first bevel gear is fixedly installed on the front end of the rotating shaft of the small motor, and the first bevel gear is meshed with the second bevel gear.
[0010] In at least some embodiments, when the transmission rod is in a rotating state with the transmission disk, the transmission disk will rotate with the toggle column, and the toggle column will move back and forth with the driving frame, the fixed plate and the three cleaning brushes.
[0011] In at least some embodiments, a manual rotating rod is rotatably connected to the upper front side of the left end face of the separation box body, and a rotating disk and a third bevel gear are respectively provided at the front and rear ends of the manual rotating rod, and the third bevel gear is meshed with the second bevel gear; a handle is rotatably provided at the edge of the front end face of the rotating disk.
[0012] The utility model provides an auxiliary dust reduction device during the drilling process of an advance drilling rig, which has the following beneficial effects:
[0013] 1. Through the setting of the cleaning mechanism, when it is necessary to clean the debris covered on the surface of the dust filter, you only need to start the small motor through the controller to move the three cleaning brushes back and forth, and then use the three cleaning brushes that move back and forth to clean the debris covered on the surface of the dust filter. In the cleaning process, there is no need to stop the machine for cleaning, and there is no need to manually disassemble and clean with tools, thereby improving the convenience of maintenance of the auxiliary dust reduction device.
[0014] 2. Through the cooperation of the manual rotating rod, the third bevel gear and the cleaning mechanism, when cleaning the debris covered on the surface of the dust filter, the staff can also directly manually rotate the rotating disk to make the rotating disk rotate with the manual rotating rod, the third bevel gear, the second bevel gear, the transmission rod and the transmission disk, and then the transmission disk drives the toggle column to rotate, and finally drives the three cleaning brushes to move back and forth, so that the debris covered on the surface of the dust filter can be cleaned, and this method does not consume electricity, so it is more energy-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.
[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0017] In the attached picture:
[0018] Figure 1 A schematic diagram showing the overall structure of the present application from an axial perspective;
[0019] Figure 2 A schematic diagram showing the overall structure of the present application from a bottom perspective;
[0020] Figure 3 A schematic diagram of a partial cross-section of the separation box of the present application is shown;
[0021] Figure 4 The schematic diagram of the structure after the separation box and the cleaning brush of the present application are separated is shown;
[0022] Figure 5 A schematic diagram showing the structure of the cleaning mechanism and the manual rotating rod of the present application is shown;
[0023] Figure 6 A schematic structural diagram of the sealing plate of the present application in an open state is shown.
[0024] Reference numerals list
[0025] 1. Separation box; 101. Air duct; 102. Fixing plate; 103. Sealing plate; 104. Threaded tube; 105. Fixing stud; 106. Air collecting hood; 107. Suction fan; 108. Rectangular opening; 109. Dust filter; 1010. Sealing rubber ring; 1011. Auxiliary rotating rod; 1012. T-shaped column; 1013. Connecting rope;
[0026] 2. Dust collecting cylinder; 201. L-shaped mounting plate; 202. Dust collecting hood;
[0027] 3. Drill pipe;
[0028] 4. Controller;
[0029] 5. Cleaning mechanism; 501. Support plate; 502. Cleaning brush; 503. Fixed plate; 504. Driving frame; 505. Transmission rod; 506. Transmission plate; 507. Small motor; 508. Driving column; 509. First bevel gear; 5010. Second bevel gear;
[0030] 6. Manual rotating rod; 601. Rotating plate; 602. Third bevel gear. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Example 1: Please refer to Figures 1 to 6 :
[0033] The utility model proposes an auxiliary dust reduction device during the drilling process of an advance drilling rig, comprising: a separation box 1; the separation box 1 is installed on the frame of the advance drilling rig, and the air inlet of the separation box 1 is connected to a dust collecting cylinder 2 through an air supply pipe 101, an L-shaped mounting plate 201 is arranged at the upper end of the dust collecting cylinder 2, and the L-shaped mounting plate 201 is fixedly installed at the lower end of a lifting guide rail for lifting a drill rod 3; the dust collecting cylinder 2 is sleeved on the outside of the drill rod 3, and a dust collecting cover 202 is arranged at the lower end of the dust collecting cylinder 2; a controller 4 is installed on the front end surface of the separation box 1, and a rectangular opening 108 is opened at the upper end of the right side surface inside the separation box 1, and the right side surface inside the separation box 1 is located at the rectangular opening 108. 8 is installed on the outside, and a cleaning mechanism 5 is provided on the left side of the dust filter 109 on the right side surface inside the separation box 1; an air collecting hood 106 is installed on the outside of the rectangular opening 108 on the right end surface outside the separation box 1, and the air outlet of the air collecting hood 106 is connected with the air suction outlet of the suction fan 107, and the suction fan 107 is installed on the right side of the separation box 1; a fixed plate 102 is fixedly connected to the outside of the dust outlet pipe at the lower end of the separation box 1, and a sealing plate 103 is rotatably connected to the bottom of the fixed plate 102 through a rotating shaft; a sealing rubber ring 1010 is provided on the bottom end surface of the dust outlet pipe at the lower end of the separation box 1 to improve the sealing performance of the sealing plate 103 when the sealing plate 103 is in a closed state.
[0034] A threaded tube 104 is provided in the middle of the left side of the upper end face of the fixing plate 102, and a fixing stud 105 is movably inserted on the left side of the sealing plate 103, and the fixing stud 105 is threadedly connected to the threaded tube 104; a rotating hand wheel is provided at the lower end of the fixing stud 105, and an auxiliary rotating rod 1011 is fixedly connected to the rotating hand wheel, and a T-shaped column 1012 is provided at the center of the lower end of the rotating hand wheel; a connecting rope 1013 is sleeved on the outside of the T-shaped column 1012, and the other end of the connecting rope 1013 is fixedly connected to the bottom end face of the sealing plate 103. The setting of the connecting rope 1013 can prevent the fixing stud 105 from being lost after being loosened and removed.
[0035] The cleaning mechanism 5 includes a support plate 501, a cleaning brush 502, a fixed plate 503, a driving frame 504, a transmission rod 505, a transmission disk 506, a small motor 507, a toggle column 508, a first bevel gear 509 and a second bevel gear 5010. The number of the support plates 501 is two, and the two support plates 501 are fixedly connected to the upper right end surface of the separation box body 1. Four transverse guide rods are fixedly connected between the two support plates 501, and three cleaning brushes 502 are slidably connected to the outside of the four transverse guide rods; the left side of the three cleaning brushes 502 is fixedly connected to the fixed plate 503, and the left end surface of the fixed plate 503 is fixedly connected to the driving frame 504; the transmission rod 505 is rotatably connected to the inside of the separation box body 1, and the left and right ends of the transmission rod 505 are respectively provided with a second bevel gear 5010 and a transmission disk 506. A toggle post 508 is provided at the edge of the right end surface of the moving disk 506, and the toggle post 508 is slidably connected to the inner side of the driving frame 504; a small motor 507 is installed on the left end surface of the separation box body 1, and a first bevel gear 509 is fixedly installed at the front end of the rotating shaft of the small motor 507, and the first bevel gear 509 is meshed with the second bevel gear 5010; when the transmission rod 505 is in a rotating state with the transmission disk 506, the transmission disk 506 will rotate with the toggle post 508, and the toggle post 508 moves back and forth with the driving frame 504, the fixed plate 503 and the three cleaning brushes 502; the small motor 507 and the suction fan 107 are electrically connected to the controller 4; through the setting of the cleaning mechanism 5, the debris covering the surface of the dust filter 109 can be automatically cleaned up, which improves the convenience of maintenance of the auxiliary dust reduction device.
[0036] Embodiment 2, based on embodiment 1, as Figure 1 , Figure 2 and Figure 5 As shown, a manual rotating rod 6 is rotatably connected to the upper front side of the left end face of the separation box body 1, and a rotating disk 601 and a third bevel gear 602 are respectively provided at the front and rear ends of the manual rotating rod 6, and the third bevel gear 602 is meshed with the second bevel gear 5010; a handle is rotatably provided at the edge of the front end face of the rotating disk 601; through the cooperation of the manual rotating rod 6, the third bevel gear 602 and the cleaning mechanism 5, it is possible to clean the debris covered on the surface of the dust filter 109 directly by manually rotating the rotating disk 601, and this method does not require the consumption of electrical energy, thereby being more energy-saving.
[0037] The working principle of this embodiment: when in use, during the drilling process of the drill rod 3, the suction fan 107 can be started through the controller 4, so that negative pressure is generated inside the separation box 1, the air supply pipe 101 and the dust collecting tube 2, and then the dust generated during the drilling process of the drill rod 3 is sucked through the dust collecting tube 2, and then transported to the inside of the separation box 1 through the air supply pipe 101. Under the filtering action of the dust filter 109, the dust is filtered into the inside of the separation box 1, and then the air is discharged through the air collecting hood 106 and the air outlet of the suction fan 107. Through the setting of this auxiliary dust reduction device, the dust flying rate during the drilling process of the drill rod 3 can be effectively reduced.
[0038] When it is necessary to clean the debris covered on the surface of the dust filter 109 (it can be cleaned regularly), it is only necessary to start the small motor 507 through the controller 4, and then the first bevel gear 509 on the rotating shaft of the small motor 507 drives the second bevel gear 5010, the transmission rod 505 and the transmission disk 506 to rotate, and then the transmission disk 506 drives the toggle column 508 to rotate, and the toggle column 508 drives the driving frame 504, the fixed plate 503 and the three cleaning brushes 502 to move back and forth, and then the three cleaning brushes 502 that move back and forth are used to clean the debris covered on the surface of the dust filter 109, thereby avoiding affecting the dust suction effect of the auxiliary dust reduction device, and during the cleaning process, there is no need to stop the machine for cleaning, and there is no need to manually disassemble and clean with tools, thereby improving the convenience of maintenance of the auxiliary dust reduction device.
[0039] When cleaning the debris covered on the surface of the dust filter 109, the staff can also directly manually rotate the rotating disk 601 to make the rotating disk 601 rotate with the manual rotating rod 6, the third bevel gear 602, the second bevel gear 5010, the transmission rod 505 and the transmission disk 506, and then rotate the toggle column 508 through the transmission disk 506, and the toggle column 508 drives the driving frame 504, the fixed plate 503 and the three cleaning brushes 502 to move back and forth, so that the debris covered on the surface of the dust filter 109 can also be cleaned up.
[0040] In this article, there are a few points to note:
[0041] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0042] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0043] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. An auxiliary dust reduction device for the drilling process of an advance drilling rig, comprising: A separation box (1); the separation box (1) is installed on the frame of the advance drilling rig, and the air inlet of the separation box (1) is connected to a dust collecting cylinder (2) through an air supply pipe (101), the upper end of the dust collecting cylinder (2) is provided with an L-shaped mounting plate (201), and the L-shaped mounting plate (201) is fixedly installed at the lower end of a lifting guide rail used to lift a drill rod (3); it is characterized in that the dust collecting cylinder (2) is sleeved on the outside of the drill rod (3), and the lower end of the dust collecting cylinder (2) is provided with a dust collecting cover (202); a controller (4) is installed on the front end surface of the separation box (1), and a rectangular opening (108) is opened at the upper end of the right side surface of the interior of the separation box (1), and a dust filter (109) is installed on the right side surface of the interior of the separation box (1) outside the rectangular opening (108), and a cleaning mechanism (5) is provided on the right side surface of the interior of the separation box (1) on the left side of the dust filter (109).
2. The auxiliary dust reduction device during drilling by an advance drilling rig according to claim 1, characterized in that: An air collecting hood (106) is installed on the right end surface of the outside of the separation box (1) and is located outside the rectangular opening (108), and the air outlet of the air collecting hood (106) is connected to the air suction port of the suction fan (107), and the suction fan (107) is installed on the right side of the separation box (1).
3. The auxiliary dust reduction device during drilling by an advance drilling rig according to claim 1, characterized in that: A fixing plate (102) is fixedly connected to the outside of the dust outlet pipe at the lower end of the separation box (1), and a sealing plate (103) is rotatably connected to the bottom of the fixing plate (102) via a rotating shaft; a sealing rubber ring (1010) is provided on the bottom end surface of the dust outlet pipe at the lower end of the separation box (1).
4. The auxiliary dust reduction device during drilling by an advance drilling rig according to claim 3, characterized in that: A threaded barrel (104) is provided at the middle of the left side of the upper end surface of the fixing plate (102); a fixing stud (105) is movably inserted at the left side of the sealing plate (103), and the fixing stud (105) is threadedly connected to the threaded barrel (104); a rotating hand wheel is provided at the lower end of the fixing stud (105), and an auxiliary rotating rod (1011) is fixedly connected to the rotating hand wheel, and a T-shaped column (1012) is provided at the center of the lower end of the rotating hand wheel; a connecting rope (1013) is sleeved on the outside of the T-shaped column (1012), and the other end of the connecting rope (1013) is fixedly connected to the bottom end surface of the sealing plate (103).
5. The auxiliary dust reduction device during the drilling process of the advance drilling rig according to claim 1 is characterized in that: The cleaning mechanism (5) comprises a support plate (501), a cleaning brush (502), a fixed plate (503), a driving frame (504), a transmission rod (505), a transmission plate (506), a small motor (507), a toggle column (508), a first bevel gear (509) and a second bevel gear (5010). The number of the support plates (501) is two, and the two support plates (501) are fixedly connected to the upper right end surface of the separation box (1). Four transverse guide rods are fixedly connected between the two support plates (501), and three cleaning brushes (502) are slidably connected to the outside of the four transverse guide rods; the left sides of the three cleaning brushes (502) are fixedly connected to the fixed plate. (503), and the left end face of the fixed plate (503) is fixedly connected to a driving frame (504); the transmission rod (505) is rotatably connected to the inside of the separation box (1), and the left and right ends of the transmission rod (505) are respectively provided with a second bevel gear (5010) and a transmission disc (506), and a toggle column (508) is provided at the edge of the right end face of the transmission disc (506), and the toggle column (508) is slidably connected to the inner side of the driving frame (504); the small motor (507) is installed on the left end face of the separation box (1), and the front end of the rotating shaft of the small motor (507) is fixedly installed with a first bevel gear (509), and the first bevel gear (509) is meshed with the second bevel gear (5010).
6. The auxiliary dust reduction device during the drilling process of the advance drilling rig according to claim 5, characterized in that: When the transmission rod (505) is in a rotating state with the transmission disc (506), the transmission disc (506) will rotate with the toggle column (508), and the toggle column (508) will move back and forth with the driving frame (504), the fixed plate (503) and the three cleaning brushes (502).
7. The auxiliary dust reduction device during the drilling process of the advance drilling rig according to claim 5 is characterized in that: A manual rotating rod (6) is rotatably connected to the upper front side of the left end face of the separation box body (1), and a rotating disk (601) and a third bevel gear (602) are respectively provided at the front and rear ends of the manual rotating rod (6), and the third bevel gear (602) is meshed with the second bevel gear (5010).
Citation Information
Cited By
Auxiliary dust falling device in drilling process of advanced drilling machine
CN120901050A