Metal calender convenient for replacing calendering rollers
By using limit insert rods and drive blocks to fix the calender rollers in metal calenders and using hydraulic cylinder adjustment structures, the cumbersome problem of the replacement process of traditional calenders is solved, and the rapid replacement and adjustment of calender rollers is achieved, and the working efficiency is improved .
Patent Information
- Application Number
- CN202420845483.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The process of replacing the rolling rollers in traditional calenders is cumbersome and time-consuming, which affects the maintenance work efficiency.
A metal calender is designed for easy replacement, using a limiting rod and a front drive block with an opening to fix the calender roll, and adjust the roller distance through the hydraulic cylinder drive structure to simplify the disassembly and installation process.
It realizes rapid and convenient replacement and adjustment of calendering rollers, improves work efficiency, and adapts to different process needs.
Smart Images

Figure CN222306875U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calenders, in particular to a metal calender with calender rollers that are easy to replace. Background Art
[0002] The calender is mainly composed of rollers, a frame, a roller gap adjustment device, a roller temperature adjustment device, a transmission device, a lubrication system, a control system and a roller removal device. In addition to the main components and devices of an ordinary calender, a precision calender has additional devices to ensure calendering accuracy, such as a pressure holding system and a bearing gap adjustment system. In order to facilitate the inspection and maintenance of the calender rollers, a metal calender that is easy to replace the calender rollers is proposed.
[0003] During the long-term use of the metal calender, the calender roller will inevitably wear or damage, and it needs to be disassembled and replaced. The calender roller of the traditional calender is generally cumbersome, time-consuming and labor-intensive to disassemble, which is not conducive to the maintenance work of the staff. Utility Model Content
[0004] In view of the technical problems in the prior art mentioned above, the utility model provides a metal calendering machine which is convenient for replacing calendering rollers, aiming to solve the above problems.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A metal calendering machine for facilitating replacement of calendering rollers comprises a gantry, a supporting frame is fixedly provided on the lower side of the gantry, a first calendering roller and a second calendering roller are transversely provided in the middle part of the gantry, and are respectively inserted at the left and right sides of the gantry, the first calendering roller is located on the upper side of the second calendering roller, and placement grooves are respectively opened horizontally and longitudinally at the front side of the gantry corresponding to the insertion places of the first calendering roller and the second calendering roller, and driving blocks opening forward are respectively provided in the placement grooves corresponding to the insertion places thereof, the driving blocks are drivingly connected to the external driving equipment, and the corresponding driving blocks are drivingly connected to the corresponding insertion places of the first calendering roller and the second calendering roller, and limiting rods are respectively transversely provided at the insertion places of the first calendering roller and the second calendering roller on the left and right sides outside the gantry corresponding to the insertion places of the first calendering roller and the second calendering roller, the limiting rods are rotatably connected to the gantry, and are threadedly connected to the insertion places of the first calendering roller and the second calendering roller, and an adjustment structure is provided at the upper side of the gantry corresponding to the first calendering roller.
[0007] Preferably, the adjustment structure includes two connecting rods respectively vertically arranged at the first calendering roller insertion position, the lower ends of the connecting rods pass through the gantry and are fixedly connected to the top of the driving block, an active cavity is longitudinally opened in the gantry corresponding to the driving block, the driving block can slide up and down in the active cavity, a first active groove is longitudinally opened at the corresponding first calendering roller insertion position, the first calendering roller insertion position can slide up and down in the first active groove, a second active groove is longitudinally opened at the corresponding limit rod, the limit rod can slide up and down in the second active groove, a fixed plate is transversely provided at the upper ends of the two connecting rods, and a driving structure is provided at the bottom of the fixed plate corresponding to the top of the gantry.
[0008] Preferably, the driving structure comprises a hydraulic cylinder, which is arranged on the top of the gantry, and the top of the driving end of the hydraulic cylinder is fixedly connected to the bottom of the fixed plate.
[0009] Preferably, the driving block at the insertion point of the second calendering roller is fixedly connected to the gantry.
[0010] Preferably, an insertion plate is slidably provided at the front side of the gantry corresponding to the placement groove, and an insertion groove is longitudinally opened at the front side of the gantry corresponding to the insertion plate, and the insertion plate is inserted in the insertion groove and slidably connected thereto.
[0011] Preferably, a clearance hole is provided at the placement groove of the insertion plate corresponding to the insertion position of the first calendering roller.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The utility model provides a metal calendering machine which is convenient for replacing calendering rollers. The limit rod is set to limit the lateral movement of the calendering roller after installation, and cooperates with the driving block with the opening forward to limit the longitudinal movement, so that the calendering roller is stably fixed on the driving block. When the first calendering roller and the second calendering roller are disassembled, the limit rod is screwed out and the insertion plate is pushed upward to open the placement slot, so that the corresponding calendering roller can be removed from the driving block in the placement slot, which is convenient and quick.
[0014] By setting the adjustment structure, the extension and retraction of the hydraulic cylinder is controlled by an external control device, thereby driving the driving block of the first calendering roller to move upward, driving the first calendering roller to move upward, thereby adjusting the distance between the two calendering rollers, so that it can perform calendering work according to different processes, with convenient adjustment and high practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front schematic diagram of a metal calendering machine for facilitating replacement of calendering rollers according to the utility model;
[0016] Figure 2 It is a side schematic diagram of a metal calendering machine for facilitating replacement of calendering rollers according to the utility model.
[0017] In the figure: 1. gantry; 11. support frame; 12. placement slot; 13. movable cavity; 14. first movable slot; 15. second movable slot; 16. insertion slot; 2. first calendering roller; 3. second calendering roller; 4. driving block; 5. limiting plug rod; 6. adjusting structure; 61. connecting rod; 62. fixing plate; 7. driving structure; 8. plug-in plate; 81. clearance hole. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1 and 2 In the embodiment proposed in the present application, a metal calendering machine for facilitating replacement of calendering rollers is provided, comprising a gantry 1, a support frame 11 is fixedly arranged at the lower side of the gantry 1, a first calendering roller 2 and a second calendering roller 3 are transversely arranged in the middle of the gantry 1, and are respectively inserted at the left and right sides of the gantry 1, the first calendering roller 2 is located on the upper side of the second calendering roller 3, and a placement groove 12 is respectively opened horizontally and longitudinally at the front side of the gantry 1 corresponding to the insertion position of the first calendering roller 2 and the second calendering roller 3, and the placement groove 12 corresponds to the insertion position thereof. A driving block 4 with an opening forward is respectively provided, the driving block 4 is connected to the external driving device, and the corresponding driving block 4 is connected to the first calendering roller 2 and the second calendering roller 3 at the corresponding insertion positions. Limiting rods 5 are respectively provided laterally at the insertion positions of the first calendering roller 2 and the second calendering roller 3 on the left and right sides outside the gantry 1. The limiting rods 5 are rotatably connected to the gantry 1 and are threadedly connected to the insertion positions of the first calendering roller 2 and the second calendering roller 3. An adjusting structure 6 is provided on the upper side of the gantry 1 corresponding to the first calendering roller 2.
[0020] By setting the limiting plug rod 5, the lateral movement of the calendering roller is limited after installation, and the longitudinal movement is limited by cooperating with the driving block 4 with the opening forward, so that the calendering roller is stably fixed on the driving block 4. At the same time, the limiting plug rod 5 is rotatably connected with the gantry 1, which will not affect the rotation of the calendering roller. When disassembling the first calendering roller 2 and the second calendering roller 3, the limiting plug rod 5 is screwed out and the plug-in plate 8 is pushed upward to open the placement slot 12, so that the corresponding calendering roller can be removed from the driving block 4 in the placement slot 12, which is convenient and quick. At the same time, an adjustment structure 6 is provided to adjust the distance between the two calendering rollers so that it can perform calendering work according to different processes, which is convenient to adjust and highly practical.
[0021] The description of the setting of the drive block 4 and its driving connection with the external driving device is simplified here. It is a relatively well-known setting method in this field. A driving wheel for driving the calendering roller is provided in the drive block 4. The driving wheel is connected to the calendering roller after the calendering roller is inserted, and then the driving wheel is driven by the external driving device, thereby driving the calendering roller to rotate. Of course, the driving method here is not limited to the above method.
[0022] In another embodiment, see Figure 1 and 2 The adjusting structure 6 includes two connecting rods 61 respectively arranged vertically at the insertion position of the first calendering roller 2, the lower end of the connecting rod 61 passes through the gantry 1 and is fixedly connected to the top of the driving block 4, and an active cavity 13 is longitudinally opened in the gantry 1 corresponding to the driving block 4, and the driving block 4 can slide up and down in the active cavity 13, and a first active groove 14 is longitudinally opened at the insertion position corresponding to the first calendering roller 2, and the first calendering roller 2 can slide up and down in the first active groove 14 at the insertion position, and a second active groove 15 is longitudinally opened at the corresponding limit plug rod 5, and the limit plug rod 5 can slide up and down in the second active groove 15, and a fixed plate 62 is transversely arranged at the upper ends of the two connecting rods 61, and a driving structure 7 is arranged at the bottom of the fixed plate 62 corresponding to the top of the gantry 1, and the driving structure 7 includes a hydraulic cylinder, which is arranged at the top of the gantry 1, and the top of the driving end of the hydraulic cylinder is fixedly connected to the bottom of the fixed plate 62;
[0023] When calendering is performed in different processes, the required distance between the calendering rollers is also different. At this time, the hydraulic cylinder can be controlled to extend and retract through an external control device, thereby driving the fixed plate 62 to perform lifting and lowering movements, so that the connecting rod 61 fixedly connected to the fixed plate 62 can be driven to perform lifting and lowering movements, thereby adjusting the two driving blocks 4 and the first calendering roller 2 driven and connected thereto to perform lifting and lowering movements, thereby adjusting the distance between the first calendering roller 2 and the second calendering roller 3;
[0024] Here, when the driving block 4 is performing lifting motion, the driving block 4 and the external driving device can be fixedly connected. The external driving device here can be: a driving motor, which is fixed on the driving block 4, and its driving end is drivingly connected to the driving wheel of the driving block. Of course, this is not limited to this driving method and connection method.
[0025] The driving block 4 at the insertion point of the second calendering roller 3 is fixedly connected to the gantry 1. Since the distance between the first calendering roller 2 and the second calendering roller 3 can be adjusted by adjusting the first calendering roller 2, the second calendering roller 3 can be kept fixed at this time.
[0026] In another embodiment, see Figure 1 and 2A plug-in plate 8 is slidably provided at the front side of the gantry 1 at the corresponding placement groove 12, and a plug-in groove 16 is longitudinally opened at the front side of the gantry 1 at the corresponding placement groove 12 of the gantry 1. The plug-in plate 8 is inserted in the insertion groove 16 and slidably connected thereto, and a clearance hole 81 is opened at the placement groove 12 of the insertion position of the plug-in plate 8 corresponding to the first calendering roller 2;
[0027] The plug-in plate 8 here is an plug-in plate 8 that passes through the two placement slots 12. When the plug-in plate 8 is pushed downward, the clearance hole 81 will move into the plug-in slot 16, so that the plug-in plate 8 can block the two placement slots 12 at the same time to prevent debris from entering and affecting the operation of the machine. When disassembly is required, it is only necessary to push the plug-in plate 8 upward until the clearance hole 81 corresponds to the placement slot 12 at the first calendering roller 2. At this time, the two placement slots 12 are both in an open state, which is convenient for disassembly.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0029] In the description of the present invention, unless otherwise specified, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inside", "outside", "front end", "rear end", "head", "tail", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal calendering machine for facilitating replacement of calendering rollers, comprising a gantry (1), a support frame (11) being fixedly provided on the lower side of the gantry (1), characterized in that: A first calendering roller (2) and a second calendering roller (3) are transversely arranged in the middle of the gantry (1), and are respectively inserted on the left and right sides of the gantry (1), the first calendering roller (2) is located on the upper side of the second calendering roller (3), and placement grooves (12) are respectively opened horizontally and longitudinally at the front side of the gantry (1) corresponding to the insertion positions of the first calendering roller (2) and the second calendering roller (3), and driving blocks (4) with openings facing forward are respectively arranged in the placement grooves (12) corresponding to the insertion positions thereof, and the driving blocks (4) are connected to the external driving device driving The driving blocks (4) are respectively connected to the first calendering roller (2) and the second calendering roller (3) at the corresponding insertion locations, and the left and right sides of the gantry (1) are respectively provided with limit rods (5) at the insertion locations corresponding to the first calendering roller (2) and the second calendering roller (3). The limit rods (5) are rotatably connected to the gantry (1) and are threadedly connected to the insertion locations of the first calendering roller (2) and the second calendering roller (3). An adjustment structure (6) is provided on the upper side of the gantry (1) at the location corresponding to the first calendering roller (2).
2. A metal calender for facilitating replacement of calender rolls according to claim 1, characterized in that: The adjustment structure (6) comprises two connecting rods (61) respectively arranged vertically at the insertion position of the first calendering roller (2); the lower ends of the connecting rods (61) pass through the gantry (1) and are fixedly connected to the top of the driving block (4); a movable cavity (13) is longitudinally provided in the gantry (1) corresponding to the driving block (4); the driving block (4) can slide up and down in the movable cavity (13); a first movable groove (14) is longitudinally provided in the insertion position corresponding to the first calendering roller (2); the insertion position of the first calendering roller (2) can slide up and down in the first movable groove (14); a second movable groove (15) is longitudinally provided in the position corresponding to the limit plug rod (5); the limit plug rod (5) can slide up and down in the second movable groove (15); a fixed plate (62) is transversely provided at the upper ends of the two connecting rods (61); and a driving structure (7) is provided at the bottom of the fixed plate (62) corresponding to the top of the gantry (1).
3. A metal calendering machine for facilitating replacement of calendering rollers according to claim 2, characterized in that: The driving structure (7) comprises a hydraulic cylinder, which is arranged on the top of the gantry (1), and the top of the driving end of the hydraulic cylinder is fixedly connected to the bottom of the fixed plate (62).
4. A metal calendering machine for facilitating replacement of calendering rollers according to claim 1, characterized in that: The driving block (4) at the insertion position of the second calendering roller (3) is fixedly connected to the gantry (1).
5. A metal calendering machine for facilitating replacement of calendering rollers according to claim 1, characterized in that: An insertion plate (8) is slidably arranged at a location corresponding to the placement groove (12) on the front side of the gantry (1), and an insertion groove (16) is longitudinally opened at a location corresponding to the insertion plate (8) on the front side of the gantry (1), and the insertion plate (8) is inserted into the insertion groove (16) and slidably connected thereto.
6. A metal calendering machine for facilitating replacement of calendering rollers according to claim 5, characterized in that: The insertion plate (8) is provided with a clearance hole (81) at the placement groove (12) corresponding to the insertion position of the first calendering roller (2).