Energy-saving steel bar machining mechanism for building construction
Through the brush plate system driven by hydraulic cylinder and servo motor, the problem of insufficient rust-proof oil application after steel bar cutting is solved, and the comprehensive rust-proof treatment of the steel bar cutting parts is achieved, and the equipment energy is reduced through solar panels Consumption.
Patent Information
- Application Number
- CN202420828717.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing anti-rust oil application method after cutting steel bars mainly relies on manual operations, resulting in insufficient application uniformity and reliability.
An energy-saving steel bar processing mechanism for construction was designed, and a brush plate system driven by hydraulic cylinders and servo motors was used to push the steel bars into the sleeve through hydraulic cylinders. The servo motor drives the brush plate to rotate, and anti-rust oil is evenly applied to the brush plates through the brush plates. Cutting parts of steel bars.
The comprehensive and reliable anti-rust treatment of the steel bar cutting parts is achieved, ensuring uniformity and reliability of the application, and reducing the energy consumption of the equipment through solar panels and batteries.
Smart Images
Figure CN222307199U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel bar processing, in particular to an energy-saving steel bar processing mechanism for building construction. Background Art
[0002] The steel bar raw materials are processed into various shapes and sizes required for construction projects, mainly including 1. Steel bar bending: bending the steel bar into the required curvature and shape, such as stirrups, hooks, etc., Steel bar cutting: cutting the steel bar to a precise length according to design requirements, Steel bar welding: connecting two or more steel bars by welding to form a longer steel bar or a steel bar combination of a specific shape, Steel bar binding: binding the steel bars into a steel cage or steel mesh according to the requirements of the design drawings, which is used as a skeleton for concrete pouring, Steel bar straightening: straightening the bent or deformed steel bars for subsequent processing and use. However, in order to facilitate subsequent use after the existing steel bars are cut, it is usually necessary to apply anti-rust oil to the cut position to avoid rust on the cut part. The existing application method is usually manual application, which reduces the uniformity and reliability of the application. Utility Model Content
[0003] In view of the above problems, the purpose of the utility model is to provide an energy-saving steel bar processing mechanism for construction, which solves the problem that after the existing steel bars are cut, it is usually necessary to apply anti-rust oil to the cut position to facilitate subsequent use to avoid rust on the cut part. The existing application method is usually manual application, which reduces the uniformity and reliability of the application.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is: an energy-saving steel bar processing mechanism for construction, comprising a device body and a hydraulic cylinder three, a hydraulic cylinder one is installed above the device body, and a lifting shearing knife is installed below the hydraulic cylinder one, a fixed shearing knife is installed on the working surface of the device body, and support blocks are arranged on both sides of the fixed shearing knife, a hydraulic cylinder two is installed inside the device body, and a sliding block is installed at the output end of the hydraulic cylinder two, a driving motor is installed on the sliding block, and a driving gear is installed at the output end of the driving motor, a driven gear is meshed and connected above the driving gear, and a screw rod is installed in the middle part of the driven gear, a slider is installed on the screw rod, and a clamping block is installed above the slider, a hydraulic cylinder three is installed inside the device body, and a sleeve is connected above the hydraulic cylinder three, a servo motor is installed inside the sleeve, and a liquid storage bin is installed at the output end of the servo motor, a bearing is installed on the outer side of the liquid storage bin, and a brush plate is bonded to the inner side of the liquid storage bin.
[0005] The beneficial effects of the utility model are as follows: hydraulic cylinder three pushes the sleeve up, hydraulic cylinder two drives the steel bar to be inserted into the interior of the sleeve through the sliding block, at this time the servo motor drives the liquid storage tank and the brush plate to rotate, the anti-rust oil inside the liquid storage tank is absorbed by the brush plate through the through hole and then evenly applied to the shearing part of the steel bar. In this way, the cutting part can be comprehensively and reliably anti-rust treated, and the uniformity and reliability of the application can also be guaranteed.
[0006] To facilitate energy saving of the device:
[0007] As a further improvement of the above technical solution: a solar panel is installed on the top of the device body, and a charging controller is electrically connected below the solar panel, an inverter is electrically connected below the charging controller, and a battery is electrically connected below the inverter.
[0008] The beneficial effect of this improvement is that during the use of the device, the solar panel absorbs solar energy, the charging controller and inverter process the current, and the battery stores the electrical energy. This method can reduce the energy consumption of the device and achieve the purpose of energy saving.
[0009] To facilitate the adjustment of the slider position:
[0010] As a further improvement of the above technical solution: a sliding installation structure is formed between the sliding block and the device body through a second hydraulic cylinder.
[0011] The beneficial effect of this improvement is that the sliding block can be pushed to slide reliably and smoothly by the second hydraulic cylinder, thereby facilitating the adjustment of the position of the steel bars clamped by the clamping block on the sliding block.
[0012] To facilitate the clamping of steel bars:
[0013] As a further improvement of the above technical solution: the inner side of the clamping block is arranged in a V shape.
[0014] The beneficial effect of this improvement is that the V-shaped setting can enable the clamping block to clamp the steel bar comprehensively and reliably, thereby ensuring the reliability of the clamping.
[0015] To facilitate the adjustment of the sleeve position:
[0016] As a further improvement of the above technical solution: a lifting and mounting structure is formed between the sleeve and the device body through a hydraulic cylinder.
[0017] The beneficial effect of this improvement is that the sleeve can be driven to slide reliably and smoothly through the hydraulic cylinder three, thereby facilitating the adjustment of the sleeve position.
[0018] In order to facilitate the brush plate to absorb anti-rust oil:
[0019] As a further improvement of the above technical solution: a through hole is circumferentially opened on the inner side of the liquid storage bin close to the outer side of the brush plate.
[0020] The beneficial effect of this improvement is that the anti-rust oil inside the liquid storage tank can be absorbed by the brush plate through the through holes, thereby facilitating the anti-rust oil to be evenly applied to the cut surface of the steel bar.
[0021] To facilitate the sliding of the slider:
[0022] As a further improvement of the above technical solution: the second hydraulic cylinder is symmetrically arranged about the center line of the sliding block.
[0023] The beneficial effect of this improvement is that the sliding block can be pushed to slide reliably and smoothly by the hydraulic cylinder 2 which is symmetrically arranged on the midline.
[0024] To facilitate the sliding of the clamping block:
[0025] As a further improvement of the above technical solution: the screw rod and the sliding block are arranged parallel to each other.
[0026] The beneficial effect of this improvement is that the screw rods arranged in parallel with each other can drive the slider and the clamping block to slide the clamping block reliably and smoothly, thereby facilitating the clamping block to clamp the steel bar. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall main structure.
[0028] Figure 2 It is a schematic diagram of the overall right view structure.
[0029] Figure 3 It is a schematic diagram of the axonometric structure of the sliding block and the clamping block.
[0030] Figure 4 It is a schematic diagram of the axonometric structure of the liquid storage tank and the brush plate.
[0031] Figure 5 for Figure 2 Enlarged structural diagram at A in the middle.
[0032] In the figure: 1. device body; 11. hydraulic cylinder 1; 12. lifting shear knife; 13. fixed shear knife; 14. support block; 2. hydraulic cylinder 2; 21. sliding block; 22. driving motor; 23. driving gear; 24. driven gear; 25. screw rod; 26. slider; 27. clamping block; 3. hydraulic cylinder 3; 31. sleeve; 32. servo motor; 33. bearing; 34. liquid storage tank; 35. brush plate; 4. solar panel; 41. charging controller; 42. inverter; 43. battery. DETAILED DESCRIPTION
[0033] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.
[0034] like Figure 1-5As shown, an energy-saving steel bar processing mechanism for construction includes a device body 1 and a hydraulic cylinder 3 3, a hydraulic cylinder 1 11 is installed above the device body 1, and a lifting shear knife 12 is installed below the hydraulic cylinder 11, a fixed shear knife 13 is installed on the working surface of the device body 1, and support blocks 14 are arranged on both sides of the fixed shear knife 13, a hydraulic cylinder 2 2 is installed inside the device body 1, and a sliding block 21 is installed at the output end of the hydraulic cylinder 2 2, a driving motor 22 is installed on the sliding block 21, and a driving gear 23 is installed at the output end of the driving motor 22, a driven gear 24 is meshed and connected above the driving gear 23, and a screw rod 25 is installed in the middle part of the driven gear 24, and a screw rod 25 is installed on the screw rod 25 There is a slider 26, and a clamping block 27 is installed above the slider 26. A hydraulic cylinder 3 3 is installed inside the device body 1, and a sleeve 31 is connected above the hydraulic cylinder 3 3. A servo motor 32 is installed inside the sleeve 31, and a liquid storage bin 34 is installed at the output end of the servo motor 32. A bearing 33 is installed on the outside of the liquid storage bin 34, and a brush plate 35 is bonded to the inside of the liquid storage bin 34. The hydraulic cylinder 3 3 pushes the sleeve 31 to rise, and the hydraulic cylinder 2 2 drives the steel bar to be inserted into the inside of the sleeve 31 through the sliding block 21. At this time, the servo motor 32 drives the liquid storage bin 34 and the brush plate 35 to rotate, and the anti-rust oil inside the liquid storage bin 34 is absorbed by the brush plate 35 through the through hole and evenly applied to the shearing part of the steel bar. In this way, the cutting part can be A comprehensive and reliable anti-rust treatment can be carried out, and the uniformity and reliability of the coating can also be ensured. A solar panel 4 is installed on the top of the device body 1, and a charging controller 41 is electrically connected to the bottom of the solar panel 4, and an inverter 42 is electrically connected to the bottom of the charging controller 41, and a battery 43 is electrically connected to the bottom of the inverter 42. During the use of the device, the solar panel 4 absorbs solar energy, the charging controller 41 and the inverter 42 process the current, and the battery 43 stores the electrical energy. This method can reduce the energy consumption of the device and achieve the purpose of energy saving. The sliding block 21 and the device body 1 form a sliding installation structure through the hydraulic cylinder 22, and the hydraulic cylinder 22 can push the sliding block 21 to be reliably level. The sliding block 21 is provided with a V-shaped inner side, which enables the clamping block 27 to clamp the steel bar comprehensively and reliably, thereby ensuring the reliability of clamping. The sleeve 31 and the device body 1 are provided with a lifting and lowering structure through a hydraulic cylinder 33, which can drive the sleeve 31 to slide reliably and stably, thereby facilitating the adjustment of the position of the sleeve 31. A through hole is provided on the inner side of the liquid storage tank 34 near the outer side of the brush plate 35, and the anti-rust oil inside the liquid storage tank 34 can be absorbed by the brush plate 35 through the through hole, thereby facilitating the anti-rust oil to be evenly applied to the cutting surface of the steel bar. The hydraulic cylinder 22 is symmetrically arranged about the center line of the sliding block 21.The hydraulic cylinder 22 symmetrically arranged on the midline can push the sliding block 21 to slide reliably and smoothly. The screw rod 25 and the sliding block 21 are arranged in parallel with each other. The screw rod 25 arranged in parallel with each other can drive the sliding block 26 and the clamping block 27 to slide reliably and smoothly, thereby facilitating the clamping block 27 to clamp the steel bar.
[0035] The working principle of the utility model is as follows: when using the device, the steel bar is placed above the support block 14. At this time, the driving motor 22 drives the driven gear 24 to rotate through the active gear 23, and then drives the screw rod 25 to rotate. The rotation of the screw rod 25 drives the slider 26 and the clamping block 27 to slide toward the steel bar, thereby clamping the steel bar. After the clamping is completed, the hydraulic cylinder 11 pushes the lifting shear knife 12 to shear the steel bar. After the shearing is completed, the hydraulic cylinder 2 2 pushes the sliding block 21 to drive the two sections of steel bars to separate. After the separation is completed, the hydraulic cylinder 3 3 pushes the sleeve 31 to rise until the center of the sleeve 31 is aligned with the center of the steel bar, and the hydraulic cylinder 2 2 drives the steel bar to insert into the sleeve through the sliding block 21. 31, at this time, the servo motor 32 drives the liquid storage tank 34 and the brush plate 35 to rotate, and the anti-rust oil inside the liquid storage tank 34 is absorbed by the brush plate 35 through the through hole and evenly applied to the shearing part of the steel bar. In this way, the cutting part can be comprehensively and reliably anti-rust treated, and the uniformity and reliability of the coating can also be guaranteed. After the coating is completed, the clamping of the steel bar position is released, and the device is reset after the steel bar is removed to facilitate subsequent shearing. During the use of the device, the solar panel 4 absorbs solar energy, the charging controller 41 and the inverter 42 process the current, and the battery 43 stores electrical energy. In this way, the energy consumption of the device can be reduced to achieve the purpose of energy saving.
[0036] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0037] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, embellishments or changes, and can also combine the above technical features in an appropriate manner; these improvements, embellishments, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.
Claims
1. An energy-saving steel bar processing mechanism for construction, comprising a device body (1) and a hydraulic cylinder (3), characterized in that: A hydraulic cylinder (11) is installed above the device body (1), and a lifting shearing knife (12) is installed below the hydraulic cylinder (11); a fixed shearing knife (13) is installed on the working surface of the device body (1), and support blocks (14) are arranged on both sides of the fixed shearing knife (13); a hydraulic cylinder (2) is installed inside the device body (1), and a sliding block (21) is installed at the output end of the hydraulic cylinder (2); a driving motor (22) is installed on the sliding block (21), and a driving gear (23) is installed at the output end of the driving motor (22); the upper meshing connecting member (14) of the driving gear (23) is connected to the driving gear (23) by a gear (23) and a ...13) by a gear (21) and a lifting device (11) is installed above the device body (1); a hydraulic cylinder (11) is installed above the device body (1) and a lifting device (11) is installed below the hydraulic cylinder (11) and a lifting device (12) is installed below the hydraulic cylinder (11) and a lifting device (12) is connected to the driving gear (23) by a gear (23) and a lifting device (14 A driven gear (24) is connected, and a screw rod (25) is installed in the middle of the driven gear (24), a slider (26) is installed on the screw rod (25), and a clamping block (27) is installed above the slider (26), a hydraulic cylinder three (3) is installed inside the device body (1), and a sleeve (31) is connected above the hydraulic cylinder three (3), a servo motor (32) is installed inside the sleeve (31), and a liquid storage tank (34) is installed at the output end of the servo motor (32), a bearing (33) is installed on the outer side of the liquid storage tank (34), and a brush plate (35) is bonded to the inner side of the liquid storage tank (34).
2. The energy-saving steel bar processing mechanism for construction according to claim 1 is characterized in that: A solar panel (4) is installed on the top of the device body (1), and a charging controller (41) is electrically connected below the solar panel (4), an inverter (42) is electrically connected below the charging controller (41), and a storage battery (43) is electrically connected below the inverter (42).
3. The energy-saving steel bar processing mechanism for construction according to claim 1 is characterized in that: A sliding installation structure is formed between the sliding block (21) and the device body (1) via a second hydraulic cylinder (2).
4. The energy-saving steel bar processing mechanism for construction according to claim 1, characterized in that: The inner side of the clamping block (27) is arranged in a V shape.
5. The energy-saving steel bar processing mechanism for construction according to claim 1 is characterized in that: A lifting and mounting structure is formed between the sleeve (31) and the device body (1) via a hydraulic cylinder three (3).
6. The energy-saving steel bar processing mechanism for construction according to claim 1, characterized in that: A through hole is provided on the inner side of the liquid storage bin (34) near the outer side of the brush plate (35) in the circumferential direction.
7. The energy-saving steel bar processing mechanism for construction according to claim 1 is characterized in that: The second hydraulic cylinder (2) is symmetrically arranged about the center line of the sliding block (21).
8. The energy-saving steel bar processing mechanism for construction according to claim 1, characterized in that: The screw rod (25) and the sliding block (21) are arranged parallel to each other.