Prefabricated concrete laminated slab aluminum mold processing device
By designing a precast concrete laminated aluminum mold processing device, the processing frame, roller set and positioning components are used to achieve accurate positioning and stability of the mold, solving the problems of high labor intensity and high cutting difficulty of manual fixed molds, and improving processing efficiency and safety , avoid dimensional errors and safety hazards.
Patent Information
- Application Number
- CN202421173559.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the processing of precast concrete laminated aluminum molds, manual fixed molds have high labor intensity, high cutting difficulty, and dimensional errors and safety hazards. In particular, the aluminum profile equipment is vibrating greatly, resulting in equipment swing and unstable profile status.
A precast concrete laminated aluminum mold processing device is designed, including processing frames, roller sets, cutting machines, fixing components, dimensioning scales, limiting components and positioning components. Through these components, the precise positioning and stability of the mold is achieved and labor is reduced. Measurement and marking steps to improve cutting efficiency and reduce safety risks.
Accurate measurement and positioning of the rib holes is achieved, processing efficiency is improved, dimensional errors and safety hazards are avoided, and the stability and safety of the processing process are ensured.
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Figure CN222307536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum film processing, in particular to a prefabricated concrete composite plate aluminum mold processing device. Background Art
[0002] The molds used for the production of precast concrete composite panels have now developed into aluminum molds (angle aluminum with a side length of 60mm). Since there are protruding steel bars on the sides of the composite panels, it is necessary to open holes for the reinforcement on the mold. The location and size of the reinforcement holes must be opened strictly in accordance with the dimensions on the drawing, and high precision is required. During the mold processing process, the dimensions are usually measured and marked with a tape measure, and then hand-held tools are used for cutting. During the cutting process, the mold position needs to be fixed manually, which is difficult to cut, requires high skills and experience from workers, and has high labor intensity. In addition, the aluminum profile equipment vibrates greatly during the cutting process, which can easily cause the equipment to swing, the profile state is unstable, and it is easy to cause quality problems such as dimensional errors and skewness, and there are safety hazards such as saw jamming and cracking. Utility Model Content
[0003] The utility model aims to provide a prefabricated concrete composite plate aluminum mold processing device to solve the problems of manually fixing the processing mold in the prior art, high labor intensity, high cutting difficulty and large dimensional errors in the finished product of the processing mold.
[0004] To achieve the above-mentioned purpose, the utility model provides a precast concrete composite plate aluminum mold processing device, including a processing frame, a roller group is arranged on the processing frame, a cutting machine is arranged on one side of the roller group, a fixing component is arranged below the cutting machine, the fixing component is fixedly connected to one end of the dimensional ruler, the other end of the dimensional ruler is fixedly connected to the end of the processing frame, and a limiting component is arranged on the dimensional ruler; a positioning component is fixedly arranged above the processing frame, the positioning component and the dimensional ruler are arranged relatively to each other, and an adjustment component is arranged below the processing frame.
[0005] Preferably, the fixing assembly comprises a supporting frame fixedly arranged on one end of the processing frame, a processing disk is fixedly arranged on the supporting frame, and a cutting groove is formed on the processing disk.
[0006] Preferably, the limit assembly includes a slide rail fixedly arranged on the size scale, a slider is slidably connected to the slide rail, a limit plate is fixedly connected to the slider, a connecting plate is arranged above the limit plate, two through holes are formed on the connecting plate, fastening rods are arranged in the two through holes, thread 1 is formed on the fastening rod, and thread 2 matching with thread 1 is formed in the two through holes.
[0007] Preferably, the positioning assembly includes a fixed plate fixedly arranged on the processing frame, a connecting tube is fixedly connected to the fixed plate, a rotating screw is arranged in the connecting tube, one end of the rotating screw is fixedly connected to a rotating ring, and the other end of the rotating screw is fixedly connected to a positioning block; a thread three is provided inside the connecting tube and is compatible with the rotating screw.
[0008] Preferably, the adjustment assembly includes a plurality of support legs arranged below the processing frame, each of the plurality of support legs has a cavity formed inside, an adjustment screw is provided in the cavity, and a cushion block is fixedly connected to the bottom of the adjustment screw.
[0009] Therefore, the utility model adopts a prefabricated concrete composite plate aluminum mold processing device with the above structure, which has the following beneficial effects:
[0010] (1) This device sets the dimension positioning points on the dimension ruler in advance according to the setting rules of the rib holes of the composite plate mold and the commonly used rib spacings of 100mm, 150mm, and 200mm, so that the measurement and positioning during hole opening are more accurate, the hole processing is more efficient, the manual measurement and marking steps are eliminated, and the work efficiency is improved.
[0011] (2) Based on the shape characteristics of the composite plate mold, this device sets a fixing component under the cutting machine. During the cutting process, the position of the processing mold is fixed by relying on the size ruler, limit component and positioning component, which solves the problems of large vibration, equipment swing and unstable state during the cutting process of aluminum profile equipment, and avoids the safety hazards of saw jamming and cracking.
[0012] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a structural schematic diagram of an embodiment of a precast concrete composite slab aluminum form processing device of the utility model;
[0014] Figure 2 This is a structural schematic diagram of a limit assembly of a precast concrete composite slab aluminum form processing device of the utility model;
[0015] Figure numerals: 1. Processing frame; 2. Roller assembly; 3. Cutting machine; 4. Dimension scale; 5. Support frame; 6. Processing disk; 7. Cutting groove; 8. Slide rail; 9. Slider; 10. Limit plate; 11. Connecting plate; 12. Fastening rod; 13. Fixed plate; 14. Connecting cylinder; 15. Rotating screw; 16. Rotating ring; 17. Positioning block; 18. Support leg; 19. Adjusting screw; 20. Pad. DETAILED DESCRIPTION
[0016] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.
[0017] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0018] Example
[0019] See also Figure 1-2 The utility model provides a prefabricated concrete composite plate aluminum mold processing device, including a processing frame 1, on which a roller group 2 is arranged, and the roller group 2 includes a plurality of rotatable rollers, which facilitates the movement of the processing mold on the processing frame 1. A cutting machine 3 is arranged on one side of the roller group 2, and a fixing component is arranged below the cutting machine 3. The fixing component is fixedly connected to one end of a dimension ruler 4, and the "0" scale line is aligned with the saw blade of the cutting machine 3. The other end of the dimension ruler 4 is fixedly connected to the end of the processing frame 1. During the processing of the mold, the dimension ruler 4 provided by the device is used for measurement and positioning, which replaces the manual tape measure for measuring the size and marking the line. The processing size is more accurate, and the measurement is more convenient and efficient, thereby improving work efficiency. A limit position component is arranged on the dimension ruler 4; a positioning component is fixedly arranged above the processing frame 1, and the positioning component and the dimension ruler 4 are arranged relatively, and an adjustment component is arranged below the processing frame 1.
[0020] The fixing assembly comprises a support frame 5 fixedly arranged on one end of the processing frame 1, a processing disc 6 is fixedly arranged on the support frame 5, and a cutting groove 7 is provided on the processing disc 6. The cutting groove 7 is provided to facilitate the cutting machine 3 to cut the processing mold.
[0021] The limit assembly includes a slide rail 8 fixedly arranged on the dimension scale 4, a slider 9 is slidably connected to the slide rail 8, a limit plate 10 is fixedly connected to the slider 9, a connecting plate 11 is arranged above the limit plate 10, two through holes are provided on the connecting plate 11, and tightening rods 12 are arranged in both through holes, a thread 1 is provided on the tightening rod 12, and a thread 2 matching the thread 1 is provided in the two through holes. The slide rail 8 and the slider 9 are arranged so that the limit plate 10 can slide freely on the dimension scale 4, and the two tightening rods 12 are tightened so that the two tightening rods 12 are tightly pressed against the dimension scale 4 to fix the limit plate 10, so as to adapt to the processing of processing molds of different lengths.
[0022] The positioning assembly includes a fixed plate 13 fixedly arranged on the processing frame 1, a connecting tube 14 is fixedly connected to the fixed plate 13, a rotating screw 15 is arranged inside the connecting tube 14, one end of the rotating screw 15 is fixedly connected to a rotating ring 16, and the other end of the rotating screw 15 is fixedly connected to a positioning block 17; a thread three adapted to the rotating screw 15 is provided inside the connecting tube 14. The rotating screw 15 can be adjusted by rotating the rotating ring 16. When processing and fixing, the rotating ring 16 is rotated forward, and the rotating screw 15 drives the positioning block 17 to move toward the processing mold for pressing; after processing, the rotating ring 16 is rotated in the reverse direction, and the rotating screw 15 drives the positioning block 17 to move away from the processing mold, so that the processing mold can be taken out.
[0023] The adjustment assembly includes a plurality of support legs 18 disposed below the processing frame 1. A cavity is provided inside each of the plurality of support legs 18. An adjustment screw 19 is provided in the cavity. A cushion block 20 is fixedly connected to the bottom of the adjustment screw 19. A thread matching the adjustment screw 19 is provided in the cavity. By turning the adjustment screw 19 to change the length of the adjustment screw 19 in the cavity, the processing frame 1 can be placed horizontally, and the height of the processing frame 1 can also be changed to improve applicability.
[0024] During specific use, the position of the limit plate 10 on the size scale 4 is adjusted and fixed according to the processing requirements, and the processing mold is placed parallel to the size scale 4, so that one end of the processing mold is close to the limit plate 10, and the other end is placed under the saw blade of the cutting machine. At this time, the rotating ring 16 is rotated forward, and the rotating screw 15 drives the positioning block 17 to move toward the processing mold for pressing. After the processing is completed, the rotating ring 16 is rotated in the reverse direction, and the rotating screw 15 drives the positioning block 17 to move away from the processing mold, and the processed processing mold can be taken out.
[0025] Therefore, the utility model adopts a precast concrete composite slab aluminum mold processing device with the above-mentioned structure. According to the setting rules of the rib holes of the composite slab mold, the size positioning points are set in advance, so that the measurement and positioning during the hole opening are more accurate, and the hole processing is more efficient, eliminating the steps of manual measurement and marking, and improving work efficiency; according to the shape characteristics of the composite slab mold, a fixing component is set under the cutting machine, and the position of the processing mold is fixed by the size ruler, the limit component and the positioning component during the cutting process, which solves the problems of large vibration, equipment swing and unstable state during the cutting process of the aluminum profile equipment, and avoids the safety hazards of saw jamming and cracking.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.
Claims
1. A precast concrete composite panel aluminum mold processing device, characterized in that: It comprises a processing frame, on which a roller group is arranged, a cutting machine is arranged on one side of the roller group, a fixing component is arranged below the cutting machine, the fixing component is fixedly connected to one end of the dimension scale, the other end of the dimension scale is fixedly connected to the end of the processing frame, and a limiting component is arranged on the dimension scale; a positioning component is fixedly arranged above the processing frame, the positioning component and the dimension scale are arranged relatively, and an adjusting component is arranged below the processing frame.
2. The aluminum formwork processing device for precast concrete composite panels according to claim 1 is characterized in that: The fixing assembly comprises a support frame fixedly arranged on one end of the processing frame, a processing disk is fixedly arranged on the support frame, and a cutting groove is formed on the processing disk.
3. The aluminum formwork processing device for precast concrete composite panels according to claim 2 is characterized in that: The limit assembly includes a slide rail fixedly arranged on the size scale, a slider is slidably connected to the slide rail, a limit plate is fixedly connected to the slider, a connecting plate is arranged above the limit plate, two through holes are provided on the connecting plate, fastening rods are arranged in the two through holes, thread 1 is provided on the fastening rod, and thread 2 matched with thread 1 is provided in the two through holes.
4. The aluminum formwork processing device for precast concrete composite panels according to claim 3 is characterized in that: The positioning assembly includes a fixed plate fixedly arranged on the processing frame, a connecting tube is fixedly connected to the fixed plate, a rotating screw is arranged in the connecting tube, one end of the rotating screw is fixedly connected to a rotating ring, and the other end of the rotating screw is fixedly connected to a positioning block; a thread three adapted to the rotating screw is provided inside the connecting tube.
5. The aluminum formwork processing device for precast concrete composite panels according to claim 4 is characterized in that: The adjustment assembly includes a plurality of support legs arranged below the processing frame, each of the support legs has a cavity formed therein, an adjustment screw is arranged in the cavity, and a cushion block is fixedly connected to the bottom of the adjustment screw.