Welding mechanism
By designing tracks and clamping displacement mechanisms in the welding mechanism, allowing the welding robot to slide and rotate along the track to weld different workpieces, solving the problems of low welding efficiency and narrow application range, and achieving efficient multi-workpiece welding and synchronous operation.
Patent Information
- Application Number
- CN202421116348.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
On an automated welding production line, welding robots need to wait for the next workpiece to be loaded after completing one welding operation before continuing to work, resulting in inefficiency and usually can only weld the same type of workpiece, which limits the application scope of welding production line.
A welding mechanism is designed, including a first track, a welding tire frame, a clamping and displacement mechanism and a welding robot. The welding robot slides along the track and rotates to weld different workpieces to be welded, and passes vertically arranged tracks and a clamping and displacement mechanism. The workpiece is synchronized in loading and unloading, allowing the welding robot to weld different workpieces without stopping.
By synchronous loading and unloading operations, the welding operation time is shortened, the automated welding efficiency is improved, and the application range of welding production lines is expanded, so that different types of workpieces can be processed.
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Figure CN222307764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated welding equipment, in particular to a welding mechanism. Background Art
[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metal or thermoplastic materials by heating, high temperature or high pressure. With the development of modern science and technology, automatic welding production lines have been widely used, and the level of welding production has been effectively improved through welding manipulators and welding robots.
[0003] At present, when welding operations are performed by welding robots and other equipment on automatic welding production lines, after completing a welding operation, the welding robot generally needs to wait for the subsequent workpiece to be welded to be loaded before it can perform subsequent welding operations. This is not conducive to improving the overall efficiency of automated welding operations, and welding operations are usually only performed on the same workpiece to be welded, resulting in a narrow application range of automatic welding production lines. Utility Model Content
[0004] The problem solved by the utility model is how to expand the application scope of the welding production line while improving the overall efficiency of the automated welding operation.
[0005] To solve the above problems, the utility model provides a welding mechanism, including a first track, a welding jig, a clamping and displacement mechanism and a welding robot, the first track, the welding jig and the clamping and displacement mechanism are arranged in parallel, the welding jig is used to carry a first workpiece to be welded, the clamping and displacement mechanism is used to detachably connect a second workpiece to be welded, the welding robot is slidably installed on the first track, the welding robot is used to slide along the first track, and rotate toward the welding jig to weld the first workpiece to be welded or rotate toward the clamping and displacement mechanism to weld the second workpiece to be welded.
[0006] Compared with the prior art, the beneficial effects of the utility model include: a first track, a welding jig, a clamping and shifting mechanism and a welding robot are set to form a welding mechanism, the first track, the welding jig and the clamping and shifting mechanism are arranged in parallel, that is, the welding jig and the clamping and shifting mechanism are distributed on both sides of the first track in a direction perpendicular to its extension direction, and the welding robot is slidably installed on the first track and can move back and forth along the first track, and at the same time, the welding jig can carry a first workpiece to be welded, and the clamping and shifting mechanism is detachably connected to a second workpiece to be welded. In this way, when the welding robot reciprocates along the first track, the first workpiece to be welded and the second workpiece to be welded are respectively placed on both sides of the welding robot in a direction perpendicular to its moving direction by means of load-bearing and detachable connection, which is convenient for loading and unloading the first workpiece to be welded and the second workpiece to be welded, and the welding robot can rotate toward the welding jig or the clamping displacement mechanism. In this way, the welding robot can realize welding of the first workpiece to be welded or the second workpiece to be welded by moving along the first track and rotating toward both sides of the first track, thereby realizing welding of different workpieces to be welded by the same welding mechanism, effectively expanding the application range of the entire welding production line; at the same time, since the first workpiece to be welded and the second workpiece to be welded can be It is placed on both sides of the first track, so when the welding robot rotates to weld one of the first workpiece to be welded and the second workpiece to be welded, the other workpiece to be welded can be loaded without the welding robot stopping to wait for the loading to be completed. Correspondingly, after the welding of one type of workpiece to be welded is completed, the welding robot can immediately rotate to weld the other type of workpiece to be welded that has been loaded. At this time, the welded workpiece to be welded can be unloaded without the welding robot stopping to wait for the unloading to be completed. Therefore, the welding operation and the loading operation or the unloading operation can be carried out simultaneously, which can effectively shorten the operation time of an automated welding operation process, and thus greatly improve the overall efficiency of the automated welding operation.
[0007] Optionally, the welding mechanism also includes a second track, which is arranged in parallel with the first track and is located on the side of the first track away from the welding frame. The clamping and positioning mechanism includes a positioner base, which has two positioner bases. The two positioner bases are arranged at intervals along the second track, and at least one positioner base is slidably installed on the second track. The positioner base is used to be detachably connected to the end of the second workpiece to be welded.
[0008] Optionally, the clamping and positioning mechanism also includes a swivel support, a first rotating drive component and a placement table, the swivel support is rotatably mounted on the end face of one positioner base facing the other positioner base, the first rotating drive component is mounted on the positioner base and is drivingly connected to the swivel support, the placement table is mounted on a side of the swivel support away from the positioner base, the first rotating drive component is used to drive the placement table to rotate around the extension direction of the second track through the swivel support, and the placement table is used to be detachably connected to the end of the second workpiece to be welded.
[0009] Optionally, the clamping and shifting mechanism also includes a sliding assembly, which includes a second rotating drive member, a gear and a rack, the rack being arranged on the second track and extending along the extension direction of the second track, the second rotating drive member being installed on the shifting machine base and drivingly connected to the gear, and the gear is meshing with the rack.
[0010] Optionally, the welding robot includes a robot body, a welding gun, a point laser sensor and a base, wherein the base is slidably mounted on the first track, the robot body is mounted on the base, the welding gun is mounted at the end of the robot body, the point laser sensor is mounted on one side of the welding gun, and the direction of the emitting end of the point laser sensor is consistent with the direction of the output end of the welding gun.
[0011] Optionally, the robot body includes a robotic arm, a wire reel and a wire feeder, the robotic arm is mounted on the base, the welding gun, the point laser sensor, the wire reel and the wire feeder are all mounted on the robotic arm, and the wire feeder is used to drive the welding wire on the wire reel to move to the welding gun.
[0012] Optionally, a guide groove opening upward is provided on the first track, and the guide groove is extended along the extension direction of the first track. A running wheel is installed on the welding robot, and the running wheel is located in the guide groove. The wheel surface of the running wheel is in contact with the inner wall of the guide groove, and the running wheel is used to run along the extension direction of the guide groove.
[0013] Optionally, a parking area is provided at either end of the first track along its extension direction, and the welding robot is used to move along the first track to the parking area for parking.
[0014] Optionally, the welding frame includes a plurality of support platforms, which are arranged at intervals along the extension direction of the first track and are all used to carry the same first workpiece to be welded.
[0015] Optionally, the first track, welding frame, clamping and displacement mechanism and welding robot form a welding working group, and there are multiple welding working groups. The multiple welding working groups are distributed at intervals in a welding work area, and a fence is provided at the edge of the welding work area. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a welding mechanism in an embodiment of the utility model;
[0017] Figure 2 for Figure 1 An enlarged schematic diagram of A shown in FIG.
[0018] Figure 3 for Figure 1 An enlarged schematic diagram of B is shown in FIG.
[0019] Description of reference numerals:
[0020] 1-first track; 11-guide groove; 2-welding frame; 3-clamping and shifting mechanism; 31-positioning machine base; 32-slewing support; 33-first rotating drive member; 34-placing table; 35-sliding assembly; 351-second rotating drive member; 352-rack; 4-welding robot; 41-robot body; 411-mechanical arm; 412-wire reel; 413-wire feeder; 42-welding gun; 43-point laser sensor; 44-base; 5-second track; 6-first workpiece to be welded; 7-second workpiece to be welded. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0022] It should be noted that, in the coordinate system XYZ provided herein, the positive direction of the X axis represents the right, the reverse direction of the X axis represents the left, the positive direction of the Y axis represents the front, the reverse direction of the Y axis represents the back, the positive direction of the Z axis represents the top, and the reverse direction of the Z axis represents the bottom. At the same time, it should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the utility model described herein can be implemented in an order other than those illustrated or described herein.
[0023] An embodiment of the utility model provides a welding mechanism, including a first track 1, a welding jig 2, a clamping and shifting mechanism 3 and a welding robot 4. The first track 1, the welding jig 2 and the clamping and shifting mechanism 3 are arranged in parallel, the welding jig 2 is used to carry a first workpiece to be welded 6, the clamping and shifting mechanism 3 is used to detachably connect a second workpiece to be welded 7, and the welding robot 4 is slidably installed on the first track 1. The welding robot 4 is used to slide along the first track 1 and rotate toward the welding jig 2 to weld the first workpiece to be welded 6 or rotate toward the clamping and shifting mechanism 3 to weld the second workpiece to be welded 7.
[0024] It should be noted that, in the present embodiment, the first track 1, the welding jig 2 and the clamping and shifting mechanism 3 are arranged in parallel at intervals along the X-axis direction, and the first track 1 is extended along the Y-axis direction, that is, the length direction of the first track 1 is the Y-axis direction, and the welding robot 4 can reciprocate along the Y-axis direction through the first track 1, and the welding robot 4 can rotate forward or reverse toward the X-axis, so as to weld the first workpiece to be welded 6 on the welding jig 2 or weld the second workpiece to be welded 7 on the clamping and shifting mechanism 3.
[0025] In this embodiment, if Figure 1As shown, a first track 1, a welding jig 2, a clamping and shifting mechanism 3 and a welding robot 4 are provided to form a welding mechanism, wherein the first track 1, the welding jig 2 and the clamping and shifting mechanism 3 are arranged in parallel, that is, the welding jig 2 and the clamping and shifting mechanism 3 are distributed on both sides of the first track 1 in a direction perpendicular to its extension direction, and the welding robot 4 is slidably installed on the first track 1 and can reciprocate along the first track 1, and at the same time, the welding jig 2 can carry a first workpiece 6 to be welded, and the clamping and shifting mechanism 3 is detachably connected with a second workpiece 7 to be welded. In this way, when the welding robot 4 reciprocates along the first track 1, the first workpiece to be welded 6 and the second workpiece to be welded 7 are respectively placed on both sides of the welding robot 4 in a direction perpendicular to its moving direction by means of load-bearing and detachable connection, which is convenient for loading and unloading the first workpiece to be welded 6 and the second workpiece to be welded 7, and the welding robot 4 can rotate toward the welding jig 2 or the clamping displacement mechanism 3. In this way, the welding robot 4 can realize welding of the first workpiece to be welded 6 or the second workpiece to be welded 7 by moving along the first track 1 and rotating toward both sides of the first track 1, and realize welding of different workpieces to be welded by the same welding mechanism, which effectively expands the application range of the entire welding production line; at the same time, since the first workpiece to be welded 6 and the second workpiece to be welded The workpiece 7 can be placed on both sides of the first track 1. Therefore, when the welding robot 4 rotates to weld one of the first workpiece 6 and the second workpiece 7 to be welded, the other workpiece to be welded can be loaded without the need for the welding robot 4 to stop and wait for the loading to be completed. Correspondingly, after the welding of one type of workpiece to be welded is completed, the welding robot 4 can immediately rotate to weld the other type of workpiece to be welded that has been loaded. At this time, the welded workpiece to be welded can be unloaded without the need for the welding robot 4 to stop and wait for the unloading to be completed. Therefore, the welding operation and the loading operation or the unloading operation can be carried out simultaneously, which can effectively shorten the operation time of an automated welding operation process, and thus greatly improve the overall efficiency of the automated welding operation.
[0026] It should be noted that, in this embodiment, for example, Figure 1 As shown, the first workpiece to be welded 6 is a workpiece with a larger volume, while the second workpiece to be welded 7 is a workpiece with a smaller volume, so the length of the welding jig 2 is set to be close to the length of the first track 1, so as to stably carry the first workpiece to be welded 6, and the clamping displacement mechanism 3 can achieve a detachable connection with the second workpiece to be welded 7 through a clamp or a snap-fit member, which is convenient for loading and unloading the second workpiece to be welded 7. Of course, in other embodiments of the utility model, the first workpiece to be welded 6 can be a regular structure, and the second workpiece to be welded 7 can be a special-shaped structure, and the welding jig 2 can stably support the regular structure, and the clamping displacement mechanism 3 can achieve a detachable connection with the special-shaped structure through clamping and other methods, thereby ensuring the stability of the welding operation of the welding robot 4 on the first workpiece to be welded 6 and the second workpiece to be welded 7, respectively.
[0027] It should be noted that, in this embodiment, the first track 1 is a track structure of the seventh-axis ground track structure.
[0028] Optionally, the welding mechanism also includes a second rail 5, which is arranged in parallel with the first rail 1 and is located on the side of the first rail 1 away from the welding frame 2. The clamping and positioning mechanism 3 includes a positioner base 31. The positioner base 31 has two, and the two positioner bases 31 are arranged at intervals along the second rail 5. At least one positioner base 31 is slidably installed on the second rail 5. The positioner base 31 is used to be detachably connected to the end of the second workpiece 7 to be welded.
[0029] In this embodiment, in order to improve the size range of the second workpiece 7 to be welded that can be detachably connected to the clamping displacement mechanism 3, as shown in FIG. Figure 1 and Figure 2 As shown, a second track 5 arranged in parallel with the first track 1 is also provided. The second track 5 is located on the side of the first track 1 away from the welding jig 2, that is, it is located on the same side of the first track 1 as the clamping and shifting mechanism 3. The clamping and shifting mechanism 3 includes a shifting machine base 31. The shifting machine base 31 has two and is arranged at intervals along the second track 5. At least one of the shifting machine bases 31 is slidably connected to the second track 5. In this arrangement, the two shifting machine bases 31 can be moved closer or farther away by moving at least one shifting machine base 31 along the second track 5, so that the two shifting machine bases 31 can be adjusted. The distance between the two positioner bases 31 allows the second workpiece 7 to be welded of different lengths to be accommodated between the two positioner bases 31, thereby increasing the types of workpieces to be welded that can be welded by the welding robot 4 and further expanding the application scope of the entire welding production line. The positioner base 31 can be detachably connected to the end of the second workpiece 7 to be welded, and the stability of the second workpiece 7 to be welded can be achieved through the coordinated clamping connection of the two positioner bases 31 to the second workpiece 7 to be welded after loading. At the same time, the convenience of loading and unloading the second workpiece 7 to be welded is improved through the detachable connection.
[0030] It should be noted that, in this embodiment, one of the two positioner bases 31 is slidably mounted on the second rail 5 , and the other is fixedly mounted on the second rail 5 . Of course, in other embodiments of the utility model, both positioner bases 31 can be slidably mounted on the second rail 5 .
[0031] It should be noted that, in this embodiment, since the size of the second workpiece to be welded 7 is smaller than the size of the first workpiece to be welded 6, and the length of the welding frame 2 is close to the length of the first rail 1, the length of the second rail 5 can be set to be smaller than the length of the first rail 1. Specifically, the length of the second rail 5 is equal to half the length of the first rail 1.
[0032] Optionally, the clamping and shifting mechanism 3 also includes a swivel support 32, a first rotating drive component 33 and a placement table 34. The swivel support 32 is rotatably installed on the end face of a positioner base 31 facing another positioner base 31. The first rotating drive component 33 is installed on the positioner base 31 and is drivingly connected to the swivel support 32. The placement table 34 is installed on the side of the swivel support 32 away from the positioner base 31. The first rotating drive component 33 is used to drive the placement table 34 to rotate around the extension direction of the second track 5 through the swivel support 32. The placement table 34 is used to be detachably connected to the end of the second workpiece 7 to be welded.
[0033] It should be noted that, in this embodiment, Figure 1 As shown, the extension direction of the second track 5 is the Y-axis direction.
[0034] In this embodiment, if Figure 2 As shown, the clamping and shifting mechanism 3 also includes a swivel support 32, a first rotary drive member 33 and a placement table 34, wherein the swivel support 32 is rotatably mounted on the end face of the first shifting machine base 31 facing the other shifting machine base 31, and the first rotary drive member 33 is mounted on the shifting machine base 31 and is drivingly connected to the swivel support 32, thereby driving the swivel support 32 to rotate around the extension direction of the second track 5, and the placement table 34 is mounted on the side of the swivel support 32 away from the shifting machine base 31, and can be detachably connected to the end of the second workpiece 7 to be welded. In this way, the second workpiece 7 to be welded can be clamped and connected through the placement tables 34 on the two shifting machine bases 31, thereby realizing the second workpiece 7 to be welded. The stability of the workpiece 7 after loading can be improved. At the same time, the first rotating drive member 33 can drive the rotation of the slewing support 32 to drive the placement table 34 to rotate, and then drive the second workpiece 7 to be welded after loading to rotate around the extension direction of the second track 5, that is, the second workpiece 7 to be welded can rotate so that the welding robot 4 can weld different outer surfaces of the second workpiece 7 to be welded, without the need for unloading adjustment, which effectively improves the convenience of welding operation. For example, the second workpiece 7 to be welded is a rectangular structure, and the two ends of the rectangular structure along the length direction are respectively detachably connected to the two placement tables 34. Through the rotation of the slewing support 32, the welding of the four side walls of the rectangular structure around the length direction can be realized.
[0035] It should be noted that, in the present embodiment, the first rotary drive member 33 is a rotary motor, which is driven and connected to the slewing support 32 via a gear assembly. Of course, in other embodiments of the present invention, the first rotary drive member 33 may also be a servo motor, etc., and the output end of the first rotary drive member 33 may be coaxially connected to the slewing support 32.
[0036] Optionally, the clamping and shifting mechanism 3 also includes a sliding assembly 35, which includes a second rotating drive member 351, a gear and a rack 352, the rack 352 is arranged on the second rail 5 and extends along the extension direction of the second rail 5, the second rotating drive member 351 is installed on the shifting machine base 31 and is connected to the gear drive, and the gear is meshed with the rack 352.
[0037] In this embodiment, if Figure 2 As shown, in order to realize the reciprocating movement of the positioner base 31 on the second track 5, the clamping and shifting mechanism 3 can also be provided with a sliding assembly 35, and a second rotating driving member 351, a gear and a rack 352 are provided to form the sliding assembly 35, wherein the rack 352 can be arranged on the second track 5, and the second rotating driving member 351 is installed on the positioner base 31 and is connected to the gear drive, and the gear is then meshed with the rack 352, so that after the second rotating driving member 351 outputs a rotational driving force to drive the gear to rotate, the gear can move along the rack 352, and the rack 352 is extended along the extension direction of the second track 5, so that the reciprocating rotation of the gear driven by the second rotating driving member 351 can drive the positioner base 31 to reciprocate along the second track 5.
[0038] It should be noted that, in this embodiment, the second rotation driving member 351 is a servo motor.
[0039] Optionally, the welding robot 4 includes a robot body 41, a welding gun 42, a point laser sensor 43 and a base 44, the base 44 is slidably mounted on the first track 1, the robot body 41 is mounted on the base 44, the welding gun 42 is mounted at the end of the robot body 41, the point laser sensor 43 is mounted on one side of the welding gun 42, and the direction of the emitting end of the point laser sensor 43 is consistent with the direction of the output end of the welding gun 42.
[0040] In this embodiment, if Figure 1 and Figure 3As shown, a robot body 41, a welding gun 42, a point laser sensor 43 and a base 44 are provided to form a welding robot 4, wherein the base 44 is slidably mounted on the first track 1, thereby realizing the reciprocating movement of the entire welding robot 4 along the first track 1, and the robot body 41 is mounted on the base 44, and the welding gun 42 is mounted at the end of the robot body 41, so that the movement of the welding gun 42 toward the welding jig 2 or the clamping displacement mechanism 3 is realized by the rotation of the robot body 41, so as to facilitate the welding operation of the first workpiece to be welded 6 or the second workpiece to be welded 7, on this basis, the point laser sensor 43 is mounted on one side of the welding gun 42, and the direction of the transmitting end of the point laser sensor 43 is consistent with the direction of the output end of the welding gun 42, so that the starting point and the end point of the weld on the workpiece to be welded can be accurately positioned automatically by the point laser sensor 43, which can eliminate the influence of some errors caused by workpiece processing or thermal deformation on welding, and the welding gun 42 can be effectively kept above the weld for welding.
[0041] Optionally, the robot body 41 includes a robotic arm 411, a wire reel 412 and a wire feeder 413, the robotic arm 411 is installed on the base 44, the welding gun 42, the point laser sensor 43, the wire reel 412 and the wire feeder 413 are all installed on the robotic arm 411, and the wire feeder 413 is used to drive the welding wire on the wire reel 412 to move to the welding gun 42.
[0042] In this embodiment, if Figure 3 As shown, a robot arm 411, a wire reel 412 and a wire feeder 413 are provided, wherein the robot arm 411 is mounted on a base 44, and a welding gun 42, a point laser sensor 43, a welding wire reel 412 and a wire feeder 413 are all mounted on the robot arm 411, so that the welding gun 42 can be moved by the automatic movement of the robot arm 411, so as to facilitate welding at different positions of the workpiece to be welded, and the wire feeder 413 is used to drive the welding wire of the welding wire reel 412 to move to the welding gun 42, so as to ensure stable welding of the weld by the welding gun 42.
[0043] Optionally, a guide groove 11 opening upward is provided on the first rail 1, and the guide groove 11 is extended along the extension direction of the first rail 1. A running wheel is installed on the welding robot 4, and the running wheel is located in the guide groove 11. The wheel surface of the running wheel is in contact with the inner wall of the guide groove 11, and the running wheel is used to run along the extension direction of the guide groove 11.
[0044] In this embodiment, if Figure 1As shown, in order to ensure the stable movement of the welding robot 4, a guide groove 11 with an opening upward is further provided on the first track 1, and a running wheel is installed on the welding robot 4. The running wheel can be placed in the guide groove 11, and its wheel surface is in contact with the inner wall of the guide groove 11, and then the welding robot 4 is driven by the running of the running wheel in the guide groove 11, and the guide groove 11 is extended along the extension direction of the first track 1, so that the reciprocating movement of the welding robot 4 along the first track 1 can be realized by the running of the running wheel in the guide groove 11.
[0045] It should be noted that, in this embodiment, a third rotating driving member such as a rotating motor that can drive the running wheels to rotate is provided on the welding robot 4 .
[0046] Optionally, a parking area is provided at either end of the first track 1 along its extension direction, and the welding robot 4 is used to move along the first track 1 to the parking area for parking.
[0047] In this embodiment, in order to facilitate shutdown inspection and maintenance of the welding robot 4, a parking area can be set at either end of the first track 1 along the extension direction, and the welding robot 4 can move along the first track 1 to the parking area for parking.
[0048] Optionally, the welding frame 2 includes a plurality of support platforms, which are arranged at intervals along the extension direction of the first rail 1 and are all used to carry the same first workpiece 6 to be welded.
[0049] In this embodiment, in order to facilitate the movement and unloading of the first workpiece 6 to be welded which is relatively large, as shown in FIG. Figure 1 As shown, a plurality of support platforms are provided to form a welding frame 2, and the plurality of support platforms are spaced apart along the extension direction of the first track 1, and are all used to carry the first workpiece 6 to be welded, thereby ensuring that the welding frame 2 stably supports the first workpiece 6 to be welded, and at the same time, through the gaps between adjacent support platforms, it is convenient to connect the moving structure of the first workpiece 6 to be welded, such as the lifting wire rope, with the first workpiece 6 to be welded.
[0050] Optionally, the first track 1, the welding frame 2, the clamping and displacement mechanism 3 and the welding robot 4 form a welding working group. There are multiple welding working groups, and the multiple welding working groups are distributed at intervals in the welding work area. A fence is provided at the edge of the welding work area.
[0051] In this embodiment, the first rail 1, the welding frame 2, the clamping and displacement mechanism 3 and the welding robot 4 can be combined to form a welding working group. At the same time, multiple welding workpiece groups can be set in the welding work area. The welding working group is arranged at intervals in the welding work area to facilitate large-scale automated operation of the welding operation. The edge of the welding work area is provided with a fence, which can effectively improve the operation safety of the welding work area.
[0052] It should be noted that, in this embodiment, there are two welding work groups in the welding work area. The two welding work groups are spaced apart along the extension direction of the first track 1, and fences are provided on the two opposite sides of the two welding work groups, which not only protect the operations but also do not affect the loading and unloading of the first workpiece 6 to be welded and the second workpiece 7 to be welded.
[0053] Although the utility model is disclosed as above, the protection scope of the utility model is not limited thereto. Those skilled in the art may make various changes and modifications without departing from the spirit and scope of the utility model, and these changes and modifications will fall within the protection scope of the utility model.
Claims
1. A welding mechanism, characterized in that: The invention comprises a first track (1), a welding jig (2), a clamping displacement mechanism (3) and a welding robot (4); the first track (1), the welding jig (2) and the clamping displacement mechanism (3) are arranged in parallel; the welding jig (2) is used to carry a first workpiece to be welded (6); the clamping displacement mechanism (3) is used to detachably connect a second workpiece to be welded (7); the welding robot (4) is slidably mounted on the first track (1); the welding robot (4) is used to slide along the first track (1) and rotate toward the welding jig (2) to weld the first workpiece to be welded (6) or rotate toward the clamping displacement mechanism (3) to weld the second workpiece to be welded (7).
2. The welding mechanism according to claim 1, characterized in that: The invention also comprises a second track (5), wherein the second track (5) is arranged in parallel with the first track (1) and is located on a side of the first track (1) away from the welding frame (2); the clamping and shifting mechanism (3) comprises a shifting machine base (31), wherein the shifting machine base (31) has two, the two shifting machine bases (31) are arranged at intervals along the second track (5), and at least one of the shifting machine bases (31) is slidably mounted on the second track (5); and the shifting machine base (31) is used for being detachably connected to the end of the second workpiece (7) to be welded.
3. The welding mechanism according to claim 2, characterized in that: The clamping and shifting mechanism (3) also includes a swivel support (32), a first rotating drive member (33) and a placement table (34); the swivel support (32) is rotatably mounted on the end face of one positioner base (31) facing the other positioner base (31); the first rotating drive member (33) is mounted on the positioner base (31) and is drivingly connected to the swivel support (32); the placement table (34) is mounted on a side of the swivel support (32) away from the positioner base (31); the first rotating drive member (33) is used to drive the placement table (34) to rotate around the extension direction of the second track (5) through the swivel support (32); and the placement table (34) is used to be detachably connected to the end of the second workpiece (7) to be welded.
4. The welding mechanism according to claim 2, characterized in that: The clamping and shifting mechanism (3) also includes a sliding assembly (35), which includes a second rotating driving member (351), a gear and a rack (352), wherein the rack (352) is arranged on the second track (5) and extends along the extension direction of the second track (5), and the second rotating driving member (351) is installed on the shifting machine base (31) and is drivingly connected to the gear, and the gear is meshed with the rack (352).
5. The welding mechanism according to claim 1, characterized in that: The welding robot (4) comprises a robot body (41), a welding gun (42), a point laser sensor (43) and a base (44), wherein the base (44) is slidably mounted on the first track (1), the robot body (41) is mounted on the base (44), the welding gun (42) is mounted at the end of the robot body (41), the point laser sensor (43) is mounted on one side of the welding gun (42), and the direction of the emission end of the point laser sensor (43) is consistent with the direction of the output end of the welding gun (42).
6. The welding mechanism according to claim 5, characterized in that: The robot body (41) comprises a mechanical arm (411), a welding wire reel (412) and a wire feeder (413); the mechanical arm (411) is mounted on the base (44); the welding gun (42), the point laser sensor (43), the welding wire reel (412) and the wire feeder (413) are all mounted on the mechanical arm (411); and the wire feeder (413) is used to drive the welding wire on the welding wire reel (412) to move to the welding gun (42).
7. The welding mechanism according to claim 5, characterized in that: The first track (1) is provided with a guide groove (11) opening upward, and the guide groove (11) is extended along the extension direction of the first track (1). The welding robot (4) is provided with a running wheel, and the running wheel is located in the guide groove (11). The wheel surface of the running wheel is in contact with the inner wall of the guide groove (11), and the running wheel is used to run along the extension direction of the guide groove (11).
8. The welding mechanism according to any one of claims 1 to 7, characterized in that: A parking area is provided at either end of the first track (1) along its extension direction, and the welding robot (4) is used to move along the first track (1) to the parking area for parking.
9. The welding mechanism according to any one of claims 1 to 7, characterized in that: The welding frame (2) comprises a plurality of support platforms, which are arranged at intervals along the extension direction of the first track (1) and are all used to carry the same first workpiece (6) to be welded.
10. The welding mechanism according to any one of claims 1 to 7, characterized in that: The first track (1), the welding frame (2), the clamping displacement mechanism (3) and the welding robot (4) form a welding working group. There are a plurality of welding working groups, and the plurality of welding working groups are distributed at intervals in a welding working area. A fence is provided at the edge of the welding working area.
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Welding equipment
CN121551918A