Welding monitoring and positioning tool for thermal protector

By designing automatic positioning tooling, including support frame, linear module and rotating motor, the problems of low adjustment efficiency and position deviation of the heat protector base during welding are solved, and automatic positioning and efficient production of the heat protector are achieved.

CN222307771UActive Publication Date: 2025-01-07JIANGSU KILI ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202323625716.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-01-07
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

During the welding process, the circular structure of the heat protector base requires manual direction adjustment, resulting in inefficient adjustment and possible position deviation, and lack of automatic positioning tooling to replace manual adjustment.

Method used

A welding monitoring positioning tool including a support frame, a linear module, a positioning tool, a rotating motor, a rotating shaft, a connecting plate, a spring and a positioning block is designed. The up and down position of the positioning tool is controlled through a linear module, a rotating motor and a rotating shaft. The automatic positioning of the thermal protector is realized, and the spring and the positioning block can be detachably connected to adapt to different models. The limiting block and the slide chute prevent shaking left and right, and the positioning columns and limiting grooves of the connecting plate prevent twisting.

Benefits of technology

Automatic positioning of the thermal protector is realized, production efficiency is improved, positioning accuracy and adaptability is ensured, and manual adjustment is replaced, and it is suitable for different models of thermal protectors.

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    Figure CN222307771U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of welding devices, and particularly discloses a thermal protector welding monitoring positioning tool which comprises a supporting frame, a linear module is arranged on one side of the top of the supporting frame, and a positioning tool body is fixedly connected to the linear module. The positioning tool comprises a thermal protector sleeve, a connecting rod, a limiting block, a rotating motor, a rotating shaft, a connecting plate, a spring and a positioning block, by arranging the positioning tool, the position of a thermal protector base can be adjusted through the positioning tool, the vertical position of the positioning tool can be controlled through the linear module, and therefore the working state of the positioning tool is controlled; the automatic positioning function of the thermal protector is achieved, manual positioning is replaced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of welding devices, in particular to a welding monitoring and positioning tool for a thermal protector. Background Art

[0002] Welding equipment refers to the equipment required to implement the welding process, including welding machines, welding process equipment and welding auxiliary tools.

[0003] A thermal protector is a temperature controller composed of two different alloys. The manufacturing process of the thermal protector is to weld the upper metal sheet to the thermal protector base. During the welding process, the thermal protector needs to be placed on the thermal protector fixed base first, and then the metal sheet is inserted into the groove on the thermal protector. Finally, the metal sheet is welded and fixed by a welding device. During this process, because part of the thermal protector base is a circular structure, it is necessary to manually adjust its direction to ensure that the welding head of the welding device is aligned with the metal sheet during welding. However, manual adjustment is inefficient and positional deviations may occur. Therefore, a positioning tool is needed to replace manual adjustment of the thermal protector base. Utility Model Content

[0004] The utility model is to solve the technical problems mentioned in the above background technology, and proposes the following technical solutions:

[0005] A positioning tool for monitoring welding of a thermal protector, comprising a support frame, a linear module is arranged on one side of the top of the support frame, a positioning tool is fixedly connected to the linear module, the positioning tool comprises a thermal protector sleeve, a connecting rod, a limit block, a rotating motor, a rotating shaft, a connecting plate, a spring and a positioning block, a connecting block is arranged on the periphery of the connecting rod, one end of the connecting block is connected to the linear module, the thermal protector sleeve is fixed to the bottom of the connecting rod, the limit block is fixed to the top of the connecting rod, the rotating motor is fixed to one side of the top of the limit block, a first through hole is arranged on the limit block, a countersunk hole is arranged at the bottom of the connecting rod, a second through hole is arranged at the bottom of the countersunk hole, the first through hole is concentric with the second through hole and has the same size, one end of the rotating shaft is connected to the rotating motor, the other end of the rotating shaft passes through the first through hole, the second through hole is located in the countersunk hole and is connected to the top of the connecting plate, one end of the spring is fixedly connected to the bottom of the connecting plate, the other end of the spring is connected to the top of the positioning block, and a plurality of positioning grooves are arranged at the bottom of the positioning block.

[0006] Preferably, the spring is detachably connected to the positioning block.

[0007] Preferably, one end of the limit block is located above the support frame.

[0008] Preferably, a slide groove is provided on the top of the support frame, and a sliding block is provided on the bottom of one end of the limit block, and the sliding block is located in the slide groove.

[0009] Preferably, two positioning columns are provided at the bottom of the connecting plate, and the two positioning columns are stacked and arranged on both sides of the spring, and two limiting grooves are provided at corresponding positions on the top of the positioning block.

[0010] The beneficial effects of the utility model are:

[0011] 1. By setting the positioning tool, the position of the thermal protector base can be adjusted through the positioning tool. The up and down positions of the positioning tool can be controlled by the linear module, thereby controlling the working state of the positioning tool, realizing the automatic positioning function of the thermal protector, replacing manual positioning, and improving production efficiency.

[0012] 2. By providing a detachable connection between the spring and the positioning block, the size of the positioning block can be changed according to the different models of the thermal protector to meet the positioning requirements of different models of thermal protectors.

[0013] 3. By setting a slider at the bottom of the limit block and a slide groove at the top of the support frame, it can prevent the positioning tool from shaking left and right when it moves up and down, thereby ensuring the accuracy of positioning.

[0014] 4. By setting a positioning column at the bottom of the connecting plate and setting a corresponding limiting groove at the top of the positioning block, it can be prevented that the spring is twisted when the connecting plate rotates, causing the positioning block to be unable to rotate with the connecting plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a cross-sectional view of the structure of the utility model;

[0017] Figure 3 for Figure 2 Enlarged image of the circle

[0018] Figure 4 It is a schematic diagram of the actual operation of the utility model.

[0019] In the figure: 1. support frame; 1-1. slide groove; 2. linear module; 3. positioning tool; 3-1. thermal protector sleeve; 3-2. connecting rod; 3-21. connecting block; 3-22. countersunk hole; 3-23. second through hole; 3-3. limit block; 3-31. first through hole; 3-4. slider; 3-5. rotating motor; 3-6. rotating shaft; 3-7. connecting plate; 3-8. spring; 3-9. positioning block; 3-91. positioning groove; 3-92. limiting groove; 4. positioning column; 5. thermal protector; 6. base; 7. metal sheet. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] In the description of the present utility model, it is necessary to understand that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. The connection methods described in the terms "fixed connection" and "fixed setting" include but are not limited to "welding", "riveting", "adhesion", and "threaded connection". The terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or device.

[0022] The directions or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0023] Embodiment 1

[0024] Reference Figure 1-4A thermal protector welding monitoring positioning tooling, comprising a support frame 1, a linear module 2 is arranged on one side of the top of the support frame 1, a positioning tooling 3 is fixedly connected to the linear module 2, the positioning tooling 3 comprises a thermal protector sleeve 3-1, a connecting rod 3-2, a limit block 3-3, a rotating motor 3-5, a rotating shaft 3-6, a connecting plate 3-7, a spring 3-8 and a positioning block 3-9, a connecting block 3-21 is arranged on the periphery of the connecting rod 3-2, one end of the connecting block 3-21 is connected to the linear module 2, the thermal protector sleeve 3-1 is fixed to the bottom of the connecting rod 3-2, the limit block 3-3 is fixed to the top of the connecting rod 3-2, and the rotating motor 3-5 is fixed to the limit block 3-3 On the top side, a first through hole 3-31 is arranged on the limit block 3-3, a countersunk hole 3-22 is arranged at the bottom of the connecting rod 3-2, and a second through hole 3-23 is arranged at the bottom of the countersunk hole 3-22. The first through hole 3-31 and the second through hole 3-23 are concentric and of the same size. One end of the rotating shaft 3-6 is connected to the rotating motor 3-5, and the other end of the rotating shaft 3-6 passes through the first through hole 3-31, the second through hole 3-23 is located in the countersunk hole 3-22 and is connected to the top of the connecting plate 3-7. One end of the spring 3-8 is fixedly connected to the bottom of the connecting plate 3-7, and the other end of the spring 3-8 is connected to the top of the positioning block 3-9. A plurality of positioning grooves 3-91 are arranged at the bottom of the positioning block 3-9.

[0025] Preferably, the spring 3-8 is detachably connected to the positioning block 3-9.

[0026] Preferably, one end of the limiting block 3 - 3 is located above the supporting frame 1 .

[0027] Preferably, a slide groove 1-1 is provided at the top of the support frame 1, a slider 3-4 is provided at the bottom of one end of the limit block 3-3, and the slider 3-4 is located in the slide groove 1-1.

[0028] Preferably, two positioning columns 4 are arranged at the bottom of the connecting plate 3-7, the two positioning columns 4 are stacked and arranged on both sides of the spring 3-8, and two limiting grooves 3-92 are arranged at corresponding positions on the top of the positioning block 3-9.

[0029] During actual operation, the staff fixes the thermal protector 5 on the base 6, inserts the metal sheet 7 into the thermal protector, starts the linear module 2, and the linear module 2 drives the positioning tooling 3 to move downward until the thermal protector sleeve 3-1 is sleeved on the outer periphery of the thermal protector 5. At this time, the bottom of the positioning block 3-9 is against the metal sheet 7, and the spring 3-8 is compressed. The rotating motor 3-5 is started, and the motor drives the rotating shaft 3-6 to rotate two circles. The rotating shaft drives the connecting plate 3-7 and the positioning block 3-9 to rotate synchronously, and the positioning groove 3-91 on the positioning block 3-9 rotates synchronously. The first circle: during the rotation process, the positioning groove 3-91 will fit with all the metal sheets 7, and the spring 3-8 rebounds; the second circle: the rotating motor 3-5 drives the positioning block 3-9 to rotate to the set position.

Claims

1. A tool for monitoring and positioning welding of thermal protectors, characterized in that: The invention comprises a support frame (1), a linear module (2) is arranged on one side of the top of the support frame (1), a positioning tool (3) is fixedly connected to the linear module (2), the positioning tool (3) comprises a thermal protector sleeve (3-1), a connecting rod (3-2), a limit block (3-3), a rotating motor (3-5), a rotating shaft (3-6), a connecting plate (3-7), a spring (3-8) and a positioning block (3-9), a connecting block (3-21) is arranged on the outer periphery of the connecting rod (3-2), one end of the connecting block (3-21) is connected to the linear module (2), the thermal protector sleeve (3-1) is fixed to the bottom of the connecting rod (3-2), the limit block (3-3) is fixed to the top of the connecting rod (3-2), the rotating motor (3-5) is fixed to one side of the top of the limit block (3-3), and the limit The block (3-3) is provided with a first through hole (3-31), the bottom of the connecting rod (3-2) is provided with a countersunk hole (3-22), the bottom of the countersunk hole (3-22) is provided with a second through hole (3-23), the first through hole (3-31) and the second through hole (3-23) are concentric and of the same size, one end of the rotating shaft (3-6) is connected to the rotating motor (3-5), the other end of the rotating shaft (3-6) passes through the first through hole (3-31), the second through hole (3-23) is located in the countersunk hole (3-22) and is connected to the top of the connecting plate (3-7), one end of the spring (3-8) is fixedly connected to the bottom of the connecting plate (3-7), the other end of the spring (3-8) is connected to the top of the positioning block (3-9), and the bottom of the positioning block (3-9) is provided with a plurality of positioning grooves (3-91).

2. The tooling for monitoring and positioning welding of thermal protectors according to claim 1 is characterized in that: The spring (3-8) is detachably connected to the positioning block (3-9).

3. The tooling for monitoring and positioning welding of thermal protectors according to claim 1 is characterized in that: One end of the limit block (3-3) is located above the support frame (1).

4. The tooling for monitoring and positioning welding of thermal protectors according to claim 1 is characterized in that: The top of the support frame (1) is provided with a slide groove (1-1), the bottom of one end of the limit block (3-3) is provided with a slider (3-4), and the slider (3-4) is located in the slide groove (1-1).

5. The tooling for monitoring and positioning welding of thermal protectors according to claim 1 is characterized in that: Two positioning columns (4) are arranged at the bottom of the connecting plate (3-7), and the two positioning columns (4) are stacked and arranged on both sides of the spring (3-8). Two limiting grooves (3-92) are arranged at corresponding positions on the top of the positioning block (3-9).