Full-automatic air cylinder pressing rivet assembling machine

Abstract

The utility model relates to the technical field of riveting assembly, and discloses a full-automatic air cylinder riveting assembly machine which comprises an operation table, an air cylinder feeding disc, an air cylinder discharging disc, a gas generator empty material box and a gas generator feeding box are installed on the top of the operation table, and a riveting dust removal assembly, an oiling machine and a rack sealing ring are fixed to the upper portion of the operation table. An empty disc carrying mechanism is fixed above the air cylinder feeding disc, the air cylinder discharging disc, the gas generator empty material box and the gas generator feeding box. According to the full-automatic air cylinder pressing rivet assembling machine, the alloy frame is additionally arranged on the operation table to protect a machine, the two-way push-pull metal panel is clamped to the alloy frame, dust can be blocked when the machine is not used, and the machine can be conveniently overhauled in time when the machine breaks down; therefore, moving during travel is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of riveting and pressing assembly, in particular to a full-automatic cylinder riveting and pressing assembly machine. Background Art

[0002] With the development of computer integrated manufacturing technology and information technology, the world's mechanical manufacturing industry is about to enter an era of full automation. However, since processing technology has been ahead of assembly technology for many years, the two have formed a clear contrast, and assembly technology has become a weak link in modern production. Assembly automation is to improve production efficiency, reduce costs, and ensure product quality, especially to reduce or replace manual assembly labor under special conditions. The realization of assembly automation is an important sign of production process automation or factory automation. In the prior art, airbag riveting generally uses a manual handheld riveting gun to separate the mouthpiece of the airbag connector so that the airbag wrapper cannot be removed from the airbag connector to achieve airbag riveting. However, this working method is inefficient, the labor intensity of workers is high, and the riveting quality can only be guaranteed by the workers' operating proficiency.

[0003] For example, CN217291305U, a multi-station riveting and pressing assembly machine disclosed on the Chinese patent website, is equipped with a square tube and a discharge chute at the upper end of the frame, a mechanical arm is installed on the top of the square tube, and the discharge chute is located below the mechanical arm, which greatly improves the riveting and pressing assembly speed, is simple to operate, is applicable to a variety of products, and has a durable structure. However, the device cannot detect the integrity of the product after riveting, and the machine needs to be re-inspected, thereby reducing labor efficiency. Therefore, a device is proposed to solve the above problem. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a fully automatic cylinder riveting assembly machine, which has the advantages of automatic detection and full automation, and solves the problem of failure in automatic detection and waste of personnel efficiency.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic cylinder riveting assembly machine, comprising an operating table, on the top of which are mounted a cylinder loading tray, a cylinder unloading tray, a gas generator empty box and a gas generator loading box, a riveting dust removal assembly, an oiling machine and a rack sealing ring are fixed above the operating table, and an empty tray transporting mechanism is fixed above the cylinder loading tray, the cylinder unloading tray, the gas generator empty box and the gas generator loading box.

[0008] Preferably, a visual camera inspection machine and a sealing ring inspection machine are fixed between the riveting dust removal assembly and the oiling machine.

[0009] In order to facilitate the detection of whether the riveting degree is qualified, the product is inspected by installing CCD visual inspection equipment; CCD visual inspection equipment uses machine vision technology to detect images based on CCD industrial cameras. According to system control, the error is not large, and the high inspection efficiency can exceed 400-1200 per minute. Some small parts may exceed thousands or exceed 100,000, and with high quantum power, about 100 times that of ordinary film, it can save labor costs and allow highly repetitive tasks to be performed.

[0010] Preferably, the riveting dust removal assembly, the visual camera inspection machine, the sealing ring inspection machine and the oiling machine are arranged in a ring.

[0011] In order to reduce the footprint of the machine, the riveting dust removal components, visual camera inspection machine, seal inspection machine and oiling machine are arranged in a ring shape, which not only facilitates the transportation of products but also improves efficiency.

[0012] Preferably, a conveyor belt is installed under the riveting dust removal assembly, the visual camera inspection machine, the sealing ring inspection machine and the oiling machine.

[0013] In order to achieve full automation, the product is automated by installing a conveyor belt.

[0014] Preferably, a loading and unloading mechanical arm is fixed between the conveyor belt and the cylinder loading plate.

[0015] The loading and unloading robot arm can realize automatic loading / unloading, workpiece flipping, workpiece transfer and other tasks for workpieces such as discs, long shafts, irregular shapes, metal plates, etc. The loading and unloading robot arm does not rely on the machine tool controller for control. The loading and unloading robot arm adopts an independent control module, which does not affect the operation of the machine tool. The loading and unloading robot has good rigidity, stable operation and is very convenient for maintenance.

[0016] Preferably, one end of the rack sealing ring is connected to a rack vibration disk and a sealing ring vibration disk.

[0017] The sealing ring is an indispensable and vulnerable part in the vibrating plate. The commonly used sealing rings are divided into U-type and V-type, which are mainly used on the mother-and-child grid and the dust cover. The sealing ring is to better seal the connection between the vibrating plate and the screen frame to prevent material leakage and reduce the destructive force of the vibrating plate on the screen frame during vibration.

[0018] Preferably, an online labeling machine is fixed on one side of the sealing ring vibration plate.

[0019] The online labeling machine can automatically complete the labeling work without manual intervention, which greatly improves the speed and efficiency of labeling. In the same time, more labeling tasks can be completed. The use of advanced positioning and quantitative control technology can accurately put the label on the product, avoiding the problems of wrong labeling and missing labeling that may occur in manual labeling.

[0020] Preferably, a fixable movable roller is movably mounted on the bottom of the operating table.

[0021] As the machine is too large and heavy, movable rollers are installed at the bottom of the operating table to increase convenience and improve efficiency during transportation.

[0022] Preferably, an alloy frame is fixed on the top of the operating table.

[0023] In order to protect the fully automatic cylinder riveting assembly machine in life, an alloy frame is fixed on the top of the operating table to avoid damage to the fully automatic cylinder riveting assembly machine caused by impact.

[0024] Preferably, the alloy frame surface is movably connected with a bidirectional push-pull metal panel

[0025] In order to facilitate the inspection and maintenance of the machine, a two-way push-pull metal panel is engaged inside the alloy frame, and the warehouse can be entered by pushing and pulling the metal panel to inspect the machine.

[0026] Compared with the prior art, the utility model provides a fully automatic cylinder riveting assembly machine, which has the following beneficial effects:

[0027] 1. The fully automatic cylinder riveting assembly machine protects the machine by adding an alloy frame to the operating table. A two-way push-pull metal panel is clamped on the alloy frame, which can not only block dust when not in use but also facilitate timely maintenance when the machine fails. Movable rollers are installed at the bottom of the operating table to facilitate movement when traveling.

[0028] 2. The fully automatic cylinder riveting assembly machine realizes product automation by installing a conveyor belt inside. A cylinder loading tray and a cylinder unloading tray are installed at one end of the operating table to complete the automation of the machine. A visual inspection camera is installed on the operating table to facilitate the inspection of products in each link and improve the efficiency of the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the top structure of the utility model;

[0030] Figure 2 This is a schematic diagram of the appearance structure of the utility model;

[0031] Figure 3 This is a side structural sectional view of the utility model;

[0032] Figure 4 It is a schematic diagram of the side structure of the utility model.

[0033] Among them: 1. Operating table; 2. Cylinder unloading tray; 3. Cylinder loading tray; 4. Loading and unloading robot arm; 5. Riveting and dust removal components; 6. Visual camera inspection machine; 7. Conveyor belt; 8. Sealing ring inspection machine; 9. Oiling machine; 10. Rack sealing ring; 11. Rack vibration plate; 12. Sealing ring vibration plate; 13. Online labeling machine; 14. Empty tray handling mechanism; 15. Gas generator empty material box; 16. Gas generator loading box; 17. Fixable movable roller; 18. Alloy frame; 19. Two-way push-pull metal panel. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] See also Figure 1-4, a fully automatic cylinder riveting assembly machine, including an operating table 1, a cylinder loading tray 3, a cylinder unloading tray 2, a gas generator empty material box 15 and a gas generator loading box 16 are installed on the top of the operating table 1, a riveting dust removal component 5, an oiling machine 9 and a rack seal 10 are fixed above the operating table 1, an empty tray conveying mechanism 14 is fixed above the cylinder loading tray 3, the cylinder unloading tray 2, the gas generator empty material box 15 and the gas generator loading box 16, and a visual camera inspection machine 6 and a sealing ring inspection machine 8 are fixed between the riveting dust removal component 5 and the oiling machine 9. In order to facilitate the detection of whether the riveting degree is qualified, the product is inspected by installing a CCD visual inspection device; the CCD visual inspection device uses machine vision technology to detect images based on CCD industrial cameras. According to the system control, the error is not large, and the high detection efficiency can exceed 400-1200 per minute. Some small parts may exceed thousands or exceed one hundred thousand, and with high quantum power, about 100 times that of ordinary film, it can save labor costs and allow highly repetitive tasks to be performed. The riveting dust removal component 5, the visual camera inspection machine 6, the sealing ring inspection machine 8 and the oiling machine 9 are arranged in a ring. In order to reduce the footprint of the machine, the riveting dust removal component 5, the visual camera inspection machine, the sealing ring inspection machine and the oiling machine are arranged in a ring, which is not only convenient for transporting products, but also improves efficiency. A conveyor belt 7 is installed under the riveting dust removal component 5, the visual camera inspection machine 6, the sealing ring inspection machine 8 and the oiling machine 9. In order to achieve full automation, the automation of the product is achieved by installing a conveyor belt. A loading and unloading robot arm 4 is fixed between the conveyor belt 7 and the cylinder loading tray 3. The loading and unloading robot arm can realize discs, long axes, irregular shapes, and metals. Automatic loading / unloading of plate-like workpieces, workpiece flipping, workpiece transfer, etc. The loading and unloading manipulator does not rely on the machine tool controller for control. The loading and unloading manipulator adopts an independent control module, which does not affect the operation of the machine tool. The loading and unloading has good rigidity, stable operation, and is very convenient for maintenance. One end of the rack seal ring 10 is connected with a rack vibration plate 11 and a sealing ring vibration plate 12. The sealing ring is an indispensable wearing part in the vibration plate. The sealing ring is commonly divided into U-type and V-type, which are mainly used on the mother-child grid and the dust cover. The sealing ring is to better seal the connection between the vibration plate screen frame to prevent material leakage and reduce the destructive force of the vibration plate on the screen frame during vibration. An online labeling machine 13 is fixed on one side of the sealing ring vibration plate 12. The online labeling machine 13 can automatically complete the labeling work without manual intervention, which greatly improves the speed and efficiency of labeling. More labeling tasks can be completed in the same time.The use of advanced positioning and quantitative control technology can accurately place labels on the product, avoiding problems such as wrong labeling and missing labeling that may occur in manual labeling. A fixed movable roller 17 is movably installed at the bottom of the operating table 1. Since the machine is too large and heavy, a fixed movable roller 17 is installed at the bottom of the operating table 1 to facilitate transportation and improve efficiency. An alloy frame 18 is fixed on the top of the operating table 1. In order to protect the fully automatic cylinder riveting assembly machine in life, an alloy frame 18 is fixed on the top of the operating table 1 to avoid damage to the fully automatic cylinder riveting assembly machine caused by collision. A two-way push-pull metal panel 19 is movably connected on the surface of the alloy frame 18. In order to facilitate the maintenance of the machine, a fixed movable roller 17 is installed on the alloy frame 18. A two-way push-pull metal panel 19 is engaged inside, and the warehouse body is entered through the two-way push-pull metal panel 19 to inspect the machine. The protection of the machine is achieved by adding an alloy frame 18 to the operating table 1. The two-way push-pull metal panel 19 is engaged on the alloy frame 18, which can not only block dust when not in use, but also facilitate timely maintenance when the machine breaks down. Fixed movable rollers 17 are installed at the bottom of the operating table 1 to facilitate movement during travel. The conveyor belt 7 is installed inside to achieve product automation. A cylinder loading tray 3 and a cylinder unloading tray 2 are installed at one end of the operating table 1 to complete the automation of the machine. A visual camera inspection machine 6 is installed on the operating table to facilitate the inspection of products in each link and improve the efficiency of machine use.

[0036] When in use, start the power supply through the cylinder loading plate 3 to transport the required items to the tail end, and place the required items on the conveyor belt 7 through the operation of the loading and unloading robot arm 4. The product is pressed by the riveting dust removal component 5 and inspected by the visual camera inspection machine 6. The product enters the oiling machine 9 along the conveyor belt 7. After the inspection is completed, it is transported by the conveyor belt 7 to the online labeling machine 13 for labeling.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic cylinder riveting assembly machine, characterized in that: The invention comprises an operating table (1), wherein a cylinder loading tray (3), a cylinder lowering tray (2), a gas generator empty material box (15) and a gas generator loading box (16) are installed on the top of the operating table (1); a riveting dust removal component (5), an oiling machine (9) and a rack sealing ring (10) are fixed above the operating table (1); and an empty tray conveying mechanism (14) is fixed above the cylinder loading tray (3), the cylinder lowering tray (2), the gas generator empty material box (15) and the gas generator loading box (16).

2. The fully automatic cylinder riveting assembly machine according to claim 1 is characterized in that: A visual camera inspection machine (6) and a sealing ring inspection machine (8) are fixed between the riveting dust removal component (5) and the oiling machine (9).

3. The fully automatic cylinder riveting assembly machine according to claim 1 is characterized in that: The riveting dust removal assembly (5), the visual camera inspection machine (6), the sealing ring inspection machine (8) and the oiling machine (9) are arranged in a ring.

4. The fully automatic cylinder riveting assembly machine according to claim 1 is characterized in that: A conveyor belt (7) is installed below the riveting dust removal assembly (5), the visual camera inspection machine (6), the sealing ring inspection machine (8) and the oiling machine (9).

5. The fully automatic cylinder riveting assembly machine according to claim 4 is characterized in that: A loading and unloading mechanical arm (4) is fixed between the conveyor belt (7) and the cylinder loading plate (3).

6. The fully automatic cylinder riveting assembly machine according to claim 1 is characterized in that: One end of the rack sealing ring (10) is connected to a rack vibration disk (11) and a sealing ring vibration disk (12).

7. The fully automatic cylinder riveting assembly machine according to claim 6 is characterized in that: An online labeling machine (13) is fixed on one side of the sealing ring vibration plate (12).

8. The fully automatic cylinder riveting assembly machine according to claim 1 is characterized in that: A fixable movable roller (17) is movably mounted on the bottom of the operating table (1).

9. The fully automatic cylinder riveting assembly machine according to claim 1, characterized in that: An alloy frame (18) is fixed on the top of the operating table (1).

10. The fully automatic cylinder riveting assembly machine according to claim 9, characterized in that: A bidirectional push-pull metal panel (19) is movably connected to the surface of the alloy frame (18).

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