Clamp for machining outer circle of copper bush
By designing copper bushing fixtures with rotating components and pressure sensors, the problem of slow clamping and processing speed in the prior art is solved, stable clamping and real-time force detection of the inner wall of copper bushing is achieved, and processing efficiency is improved. Product quality.
Patent Information
- Application Number
- CN202421195002.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-29
AI Technical Summary
During the processing process of existing copper bushing fixtures, the clamping part will block the outer surface of the copper bushing, resulting in a reduced processing speed. The fixture needs to be adjusted frequently to avoid shading, which affects efficiency.
A clamp including a rotating assembly, a bevel gear and a threaded rod is designed. By synchronizing the assembly and pressure sensor, stable clamping and real-time force detection of the inner wall of the copper bushing are achieved to avoid clamping and frequent adjustments.
The processing speed of copper bushing is improved, processing interruptions caused by clamping is avoided, and processing is ensured that the inner wall of copper bushing is uniformly subjected to pressure, reducing the failure rate and the generation of poor products.
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Figure CN222308806U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper bushing processing, in particular to a clamp used for copper bushing outer circle processing. Background Art
[0002] A bushing generally refers to a ring sleeve that acts as a gasket. In moving parts, long-term friction causes wear of parts. When the clearance between the shaft and the hole wears to a certain extent, the parts must be replaced. The copper bushing has high requirements on the smoothness of the outer circle and the roundness of the circle, and the side wall of the bushing is thin. During the processing of the bushing, the inner wall of the bushing needs to be supported by a fixture to achieve the purpose of clamping and fixing, which is convenient for processing the outer side of the bushing.
[0003] However, the existing copper bushing clamps usually clamp the outside, and the clamping part of the clamp will block the outer surface of the copper bushing. If the outer surface of the copper bushing is processed, the part clamped by the clamp cannot be processed. The copper bushing needs to be removed and the position of the copper bushing needs to be adjusted so that the clamped part of the copper bushing is offset from the clamp before processing can continue, which reduces the processing speed of the copper bushing. Therefore, a clamp for outer circle processing of the copper bushing is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a fixture for machining the outer circle of a copper bushing, which is used to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A fixture for processing the outer circle of a copper bushing comprises a base, a support arm is fixedly arranged on the top of the base, a fixed frame is fixedly arranged on the rear side of the support arm, a motor is fixedly arranged on the rear side of the fixed frame, a rotating rod is fixedly arranged on the output end of the motor, and the rotating rod, the support arm and the fixed frame are all rotatably arranged, a synchronization component is arranged on the surface of the rotating rod, a rotating column is arranged on the rotating rod through the synchronization component, a rotating seat is fixedly arranged on the front side of the rotating column, a rotating component is arranged inside the rotating column, a bevel gear is arranged on the rotating column through the rotating component, a moving component is arranged inside the bevel gear, the bevel gear is arranged on the support frame through the moving component, and the support component is arranged inside the support frame.
[0007] Preferably, the synchronization component includes a driving sprocket fixedly arranged on a surface of a rotating rod, a chain is meshed inside the driving sprocket, a driven sprocket is meshed inside the chain, and an inner wall of the driven sprocket is fixedly arranged on the surface of the rotating column.
[0008] Preferably, the rotating assembly includes a second motor fixedly arranged inside a rotating column, a second rotating rod fixedly arranged at an output end of the second motor, the second rotating rod rotatably arranged with an inner wall of a rotating seat, and a surface of the second rotating rod fixedly arranged with an inner wall of a bevel gear.
[0009] Preferably, the moving component includes a bevel gear 2 meshingly arranged inside the bevel gear 1, a threaded rod is fixedly arranged on the surface of the bevel gear 2, the surface of the threaded rod is rotatably arranged with the inner wall of the rotating seat, a threaded block is threadedly arranged on the surface of the threaded rod, and the surface of the threaded block is slidably arranged with the inner wall of the rotating seat, and the front side of the threaded block is fixedly arranged with the rear side of the support frame.
[0010] Preferably, the support assembly includes a pressure sensor fixedly arranged on the inner wall of the support frame, a limit plate is fixedly arranged on the input end of the pressure sensor, the surface of the limit plate is slidably arranged with the inner wall of the support frame, a slider is fixedly arranged on the front side of the limit plate, the surface of the slider is slidably arranged with the inner wall of the support frame, and a support bar is fixedly arranged on the front side of the slider.
[0011] Preferably, a cover plate is overlapped on the front side of the rotating seat, and bolts are overlapped inside the cover plate. The threaded end of the bolt passes through the cover plate and extends to the inside of the rotating seat and is threadedly arranged on the rotating seat.
[0012] Preferably, a supporting leg is fixedly provided at the bottom of the base, and the number of the supporting legs is several and the several supporting legs are symmetrically distributed.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The fixture for processing the outer circle of the copper bushing drives the bevel gear 1 to rotate through the rotating assembly, so that the bevel gear 1 drives the bevel gear 2 to rotate, and the bevel gear 2 drives the threaded rod to rotate, so that the threaded rod drives the threaded block to approach the inner wall of the copper bushing, so that the support frame and the support assembly can support the inner wall of the copper bushing, preventing the existing copper bushing fixture from clamping the outside, resulting in the clamping part of the fixture blocking the outer surface of the copper bushing. If the outer surface of the copper bushing is processed, the part clamped by the fixture cannot be processed, avoiding the need to remove the copper bushing when processing the part blocked by the fixture, adjusting the position of the copper bushing and re-clamping, thereby improving the processing speed of the copper bushing and being easy to use.
[0015] 2. After the copper bushing is clamped, the fixture used for outer circle processing of the copper bushing transmits the pressure exerted on the support bar to the slider, so that the slider presses the limit plate, thereby allowing the pressure sensor to collect pressure data and transmit it to the external controller, so that the staff can detect the stress condition of the inner wall of the copper bushing to avoid deformation of the copper bushing due to excessive clamping force or easy falling off due to insufficient clamping force. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is the structural survey drawing of the utility model;
[0017] Figure 2 This is a rear view of the structure of the utility model;
[0018] Figure 3 for Figure 1 Side section of the local structure;
[0019] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0020] Figure 5 It is a side sectional view of the local structure of the utility model;
[0021] Figure 6 Another partial structural diagram of the utility model;
[0022] Figure 7 for Figure 6 Enlarged view of point A in the middle.
[0023] In the figure: 1. base; 2. support arm; 3. fixed frame; 4. motor 1; 5. rotating rod 1; 6. driving sprocket; 7. chain; 8. driven sprocket; 9. rotating column; 10. rotating seat; 11. motor 2; 12. rotating rod 2; 13. bevel gear 1; 14. bevel gear 2; 15. threaded rod; 16. threaded block; 17. support frame; 18. pressure sensor; 19. limit plate; 20. slider; 21. support bar; 22. cover plate; 23. bolt. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1-7A fixture for machining the outer circle of a copper bushing comprises a base 1, a supporting leg is fixedly arranged at the bottom of the base 1, the number of the supporting legs is several, and the supporting legs are symmetrically distributed, a supporting arm 2 is fixedly arranged at the top of the base 1, a fixing frame 3 is fixedly arranged at the rear side of the supporting arm 2, a motor 4 is fixedly arranged at the rear side of the fixing frame 3, a rotating rod 5 is fixedly arranged at the output end of the motor 4, and the rotating rod 5, the supporting arm 2 and the fixing frame 3 are all rotatably arranged, a synchronous component is arranged on the surface of the rotating rod 5, and the rotating rod 5 is arranged with a rotating column 9 through the synchronous component, and the synchronous component comprises a driving sprocket 6 fixedly arranged on the surface of the rotating rod 5, a chain 7 is arranged in meshing with the inside of the driving sprocket 6, and a driven sprocket 8 is arranged in meshing with the inside of the chain 7, The inner wall of the moving sprocket 8 is fixedly arranged on the surface of the rotating column 9. Through the cooperation of the rotating rod 5, the driving sprocket 6, the chain 7 and the driven sprocket 8, the power of the motor 4 is synchronously transmitted to the rotating column 9, so that the copper bushing is rotated, which is convenient for the staff to process different positions on the surface of the copper bushing, avoiding the situation that the fixed fixture needs to take out the copper bushing and then fix it again. The front side of the rotating column 9 is fixedly provided with a rotating seat 10, and the front side of the rotating seat 10 is overlapped with a cover plate 22. The inner overlap of the cover plate 22 is provided with a bolt 23. The threaded end of the bolt 23 penetrates the cover plate 22 and extends to the inside of the rotating seat 10 and is threadedly arranged with the rotating seat 10. Through the cooperation of the cover plate 22 and the bolt 23, the connection between the bevel gear 13 and the bevel gear 2 14 is Isolation protection is performed at the place to avoid foreign matter being mixed between the bevel gear 13 and the bevel gear 2 14, which may cause reduced accuracy or damage, and reduce the failure rate of the fixture. A rotating assembly is arranged inside the rotating column 9, and the rotating column 9 is provided with a bevel gear 13 through the rotating assembly. The rotating assembly includes a motor 2 11 fixedly arranged inside the rotating column 9, and a rotating rod 2 12 is fixedly arranged at the output end of the motor 2 11. The rotating rod 2 12 is rotatably arranged with the inner wall of the rotating seat 10, and the surface of the rotating rod 2 12 is fixedly arranged with the inner wall of the bevel gear 13. The rotating rod 2 12 is driven by the motor 2 11 to rotate forward and reverse, so that the three bevel gears 2 14 can be driven at the same time according to the size of the inner sleeve, so that the three bevel gears 2 14 can be driven at the same time. The three threaded rods 15 rotate, and the three threaded rods 15 drive the three threaded blocks 16 to approach the inner wall of the copper bushing until the three support bars 21 contact the inner wall of the copper bushing at the same time, thereby ensuring the stable clamping of the inner wall of the copper bushing and avoiding the deformation of the inner wall of the copper bushing due to uneven force. A moving component is arranged inside the bevel gear 13, and the moving component includes a bevel gear 2 14 meshingly arranged inside the bevel gear 13, and the surface of the bevel gear 2 14 is fixedly provided with a threaded rod 15, and the surface of the threaded rod 15 is rotatably arranged with the inner wall of the rotating seat 10, and the surface of the threaded rod 15 is threadedly provided with a threaded block 16, and the surface of the threaded block 16 is slidably arranged with the inner wall of the rotating seat 10, and the front side of the threaded block 16 is fixedly arranged with the rear side of the support frame 17.The threaded rod 15 is driven to rotate forward and reversely by the bevel gear 2 14, so that the threaded rod 15 drives the threaded blocks 16 to move closer or farther away from each other, so as to facilitate stable clamping according to the size of the copper bushing. The bevel gear 13 is provided with a support frame 17 through a moving component, and a support component is provided inside the support frame 17. The support component includes a pressure sensor 18 fixedly arranged on the inner wall of the support frame 17, and a limit plate 19 is fixedly arranged on the input end of the pressure sensor 18. The surface of the limit plate 19 is slidably arranged with the inner wall of the support frame 17, and a slider 20 is fixedly arranged on the front side of the limit plate 19. The surface of the slider 20 is slidably arranged with the inner wall of the support frame 17, and a support bar 21 is fixedly arranged on the front side of the slider 20. When the copper bushing is clamped, the support bar 21 pushes the slider 20, so that the slider 20 pushes the limit plate 19, so that the limit plate 19 presses the pressure sensor 18, which is convenient for the staff to monitor in real time. The clamping force of the copper bushing can be adjusted in time to avoid the occurrence of large quantities of defective products due to uneven clamping force. The fixture used for the outer circle processing of the copper bushing drives the bevel gear 13 to rotate through the rotating assembly, so that the bevel gear 13 drives the bevel gear 2 14 to rotate, and the bevel gear 2 14 drives the threaded rod 15 to rotate, so that the threaded rod 15 drives the threaded block 16 to approach the inner wall of the copper bushing, so that the support frame 17 and the support assembly can support the inner wall of the copper bushing, preventing the existing copper bushing fixture from clamping the outside, causing the clamping part of the fixture to block the outer surface of the copper bushing. If the outer surface of the copper bushing is processed, the part clamped by the fixture cannot be processed, avoiding the need to remove the copper bushing when processing the part blocked by the fixture, adjusting the position of the copper bushing and re-clamping, thereby improving the processing speed of the copper bushing and being easy to use.
[0026] When in use: the copper bushing is sleeved on the outside of the three support bars 21, so that the three support bars 21 are all inside the copper bushing, and then the motor 2 11 is started to drive the rotating rod 2 12 to rotate, so that the rotating rod 2 12 drives the bevel gear 1 13 to rotate, and the bevel gear 1 13 drives the bevel gear 2 14 to rotate, so that the bevel gear 2 14 drives the threaded rod 15 to rotate, so that the threaded rod 15 drives the threaded block 16 to move away from the bevel gear 2 14, and the threaded block 16 drives the support frame 17 to approach the inner wall of the copper bushing during the movement, so that the support frame 17 drives the pressure sensor 18, the limit plate 19 and the slider 20 to approach the inner wall of the copper bushing, and when the three sliders 20 drive the three support bars 21 to contact the inner wall of the copper bushing, the support is completed. According to the different sizes of the copper bushing, At the same time, it can be adjusted and adapted quickly. At the same time, after the copper bushing is clamped, the three support bars 21 will generate pressure toward the middle, pressing the slider 20 toward the middle, so that the slider 20 presses the limit plate 19 toward the middle, thereby causing the limit plate 19 to press the pressure sensor 18. The pressure sensor 18 is electrically connected to an external controller through a wire, so that the clamping force exerted on the copper bushing can be viewed in real time for timely adjustment to avoid excessive or insufficient clamping force. When processing, start the motor 4 to drive the rotating rod 5 to rotate, so that the rotating rod 5 can drive the active sprocket 6 to rotate, and the active sprocket 6 drives the chain 7 to rotate, so that the chain 7 drives the driven sprocket 8 to rotate, thereby causing the driven sprocket 8 to drive the rotating column 9 to rotate, thereby rotating the copper bushing for processing.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fixture for machining the outer diameter of a copper bushing, comprising a base (1), characterized in that: A support arm (2) is fixedly arranged on the top of the base (1), a fixed frame (3) is fixedly arranged on the rear side of the support arm (2), a motor (4) is fixedly arranged on the rear side of the fixed frame (3), a rotating rod (5) is fixedly arranged on the output end of the motor (4), and the rotating rod (5) and the support arm (2) and the fixed frame (3) are all rotatably arranged, a synchronous component is arranged on the surface of the rotating rod (5), the rotating rod (5) is provided with a rotating column (9) through the synchronous component, a rotating seat (10) is fixedly arranged on the front side of the rotating column (9), a rotating component is arranged inside the rotating column (9), the rotating column (9) is provided with a bevel gear (13) through the rotating component, a moving component is arranged inside the bevel gear (13), the bevel gear (13) is provided with a support frame (17) through the moving component, and a supporting component is arranged inside the support frame (17).
2. A fixture for outer circle machining of a copper bushing according to claim 1, characterized in that: The synchronization component comprises a driving sprocket (6) fixedly arranged on the surface of a rotating rod (5), a chain (7) is arranged inside the driving sprocket (6), a driven sprocket (8) is arranged inside the chain (7), and an inner wall of the driven sprocket (8) is fixedly arranged on the surface of a rotating column (9).
3. A fixture for outer circle machining of a copper bushing according to claim 1, characterized in that: The rotating assembly comprises a second motor (11) fixedly arranged inside a rotating column (9); a second rotating rod (12) is fixedly arranged at the output end of the second motor (11); the second rotating rod (12) is rotatably arranged with the inner wall of the rotating seat (10); and the surface of the second rotating rod (12) is fixedly arranged with the inner wall of the first bevel gear (13).
4. A fixture for outer circle machining of a copper bushing according to claim 1, characterized in that: The moving assembly comprises a bevel gear 2 (14) meshingly arranged inside the bevel gear 1 (13); a threaded rod (15) is fixedly arranged on the surface of the bevel gear 2 (14); the surface of the threaded rod (15) is rotatably arranged with the inner wall of the rotating seat (10); a threaded block (16) is threadedly arranged on the surface of the threaded rod (15); the surface of the threaded block (16) is slidably arranged with the inner wall of the rotating seat (10); and the front side of the threaded block (16) is fixedly arranged with the rear side of the support frame (17).
5. A fixture for outer circle machining of a copper bushing according to claim 1, characterized in that: The support assembly comprises a pressure sensor (18) fixedly arranged on the inner wall of a support frame (17); a limit plate (19) is fixedly arranged at the input end of the pressure sensor (18); the surface of the limit plate (19) is slidably arranged with the inner wall of the support frame (17); a slider (20) is fixedly arranged on the front side of the limit plate (19); the surface of the slider (20) is slidably arranged with the inner wall of the support frame (17); and a support bar (21) is fixedly arranged on the front side of the slider (20).
6. A fixture for outer circle machining of a copper bushing according to claim 1, characterized in that: A cover plate (22) is overlapped on the front side of the rotating seat (10), a bolt (23) is overlapped inside the cover plate (22), and a threaded end of the bolt (23) passes through the cover plate (22) and extends to the inside of the rotating seat (10) and is threadedly arranged with the rotating seat (10).
7. A fixture for outer circle machining of a copper bushing according to claim 1, characterized in that: The bottom of the base (1) is fixedly provided with supporting legs, the number of the supporting legs is several, and the several supporting legs are symmetrically distributed.
Citation Information
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