Automatic unpacking device

Through the material grabbing robot and screening mechanism of the automatic unpacking device, the problem of manual cutting of plastic pellet packaging bags in the prior art is solved, and efficient automatic unpacking and debris separation is achieved, reducing labor intensity.

CN222311134UActive Publication Date: 2025-01-07DONGGUAN ZHIZHI CONVEYING MASCH CO LTD +1
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Patent Information

Application Number
CN202421211559.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Existing plastic pellet packaging bags need to be cut manually during transportation, which is inefficient and labor-intensive, making it difficult to achieve automatic unpacking.

Method used

An automatic unpacking device is designed, including a material grabbing robot, a tool mechanism and a screening mechanism. The material grabbing robot grabs the bag and conveys it to the tool mechanism. The tool mechanism cuts the bag through the roller and annular blade, and the screening mechanism passes through the grid. Separate debris from the screen to achieve automatic unpacking.

Benefits of technology

It realizes automatic unpacking without manual operation, improves unpacking efficiency, reduces the labor intensity of staff, and effectively separates debris from plastic particles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic unpacking device which comprises a material grabbing mechanical arm, a cutter mechanism and a screening mechanism, the material grabbing mechanical arm is used for grabbing bags containing plastic particles and conveying the bags to the position above the cutter mechanism, the cutter mechanism is used for scratching the bags grabbed by the material grabbing mechanical arm to enable the plastic particles to flow out of the bags, and the screening mechanism is used for screening the plastic particles. The screening mechanism is arranged below the cutter mechanism, the screening mechanism is used for separating chippings left after the bags are scratched from the plastic particles, the grabbing mechanical arm is used for grabbing the bags containing the plastic particles and conveying the bags to the position above the cutter mechanism, and the cutter mechanism is used for scratching the bags grabbed by the grabbing mechanical arm so that the plastic particles can flow out of the bags. And the screening mechanism is used for separating chippings left after the bags are scratched from the plastic particles, so that automatic unpacking of the bags can be automatically completed, manual unpacking is not needed, the unpacking efficiency is high, and meanwhile the labor intensity of workers can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastics, in particular to an automatic package unpacking device. Background Art

[0002] Plastic processing, also known as plastic molding processing, is a general term for various processes for converting synthetic resins or plastics into plastic products. It is a larger production department in the plastics industry. Plastic processing generally includes plastic batching, molding, machining, joining, modification and assembly. The last four processes are carried out after the plastic has been molded into finished products or semi-finished products, also known as plastic secondary processing. When molding plastic devices, plastic particles are needed, and general plastic particles are packaged in packaging bags. When existing packaging bags are transported on transportation mechanisms, they are generally cut open manually to release the plastic particles in the packaging bags, which is inefficient and labor-intensive. Utility Model Content

[0003] The purpose of the utility model is to overcome the above technical deficiencies, provide an automatic unpacking device, and solve the technical problems in the background technology.

[0004] In order to achieve the above-mentioned technical purpose, the technical solution of the utility model provides an automatic unpacking device, including a grabbing manipulator, a tool mechanism and a screening mechanism. The grabbing manipulator is used to grab bags containing plastic particles and convey the bags to the top of the tool mechanism. The tool mechanism is used to cut the bags grabbed by the grabbing manipulator to make the plastic particles flow out of the bags. The screening mechanism is arranged below the tool mechanism, and the screening mechanism is used to separate the debris left after the bags are cut from the plastic particles.

[0005] Furthermore, the tool mechanism comprises a drum, a plurality of annular blades are arranged at equal distances on the outer wall of the drum along the central axis direction thereof, and one end of the drum is connected to a first driving device for driving the drum to rotate.

[0006] Furthermore, the screening mechanism comprises a grid arranged below the tool mechanism and a screen arranged below the grid, and the grid and the screen are both equipped with a second driving device for driving the grid and the screen to vibrate.

[0007] Furthermore, it also includes a conveyor belt for conveying the bags to the grabbing robot.

[0008] Furthermore, a tray stacking mechanism for stacking trays is provided at the discharge end of the conveyor belt.

[0009] Furthermore, a discharge hopper is provided below the screening mechanism.

[0010] Furthermore, a waste bag collecting mechanism is provided on one side of the screening mechanism, and the waste bag collecting mechanism includes a collecting box, a feed hopper is provided on the top of the collecting box, the grid and the screen are arranged obliquely downward in the direction close to the feed hopper, a spiral rod is provided inside the collecting box, one end of the spiral rod is connected to a third driving device for driving the spiral rod to rotate, and a discharge port is provided at one end of the collecting box.

[0011] The beneficial effects of the utility model include:

[0012] 1. The grabbing manipulator is used to grab the bag containing plastic particles and convey the bag to the top of the cutter mechanism. The cutter mechanism is used to cut the bag grabbed by the grabbing manipulator so that the plastic particles flow out of the bag. The screening mechanism is used to separate the debris left after the bag is cut from the plastic particles, so that the bag can be automatically unpacked without manual unpacking, with high unpacking efficiency and reduced labor intensity of the staff;

[0013] 2. The screening mechanism includes a grid arranged below the tool mechanism and a screen arranged below the grid. The size of the holes on the grid is larger than the size of the holes on the screen. The grid can separate larger debris from the plastic particles, and the screen can separate smaller debris from the plastic particles. At the same time, the grid and the screen are both equipped with a second driving device for driving the grid and the screen to vibrate. The second driving device can drive the grid and the screen to vibrate, so that the grid and the screen can more fully separate the debris from the plastic particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of an automatic unpacking device according to an embodiment of the utility model;

[0015] Figure 2 This is a front view of an automatic unpacking device according to an embodiment of the utility model;

[0016] Figure 3 This is a left view of an automatic unpacking device according to an embodiment of the utility model;

[0017] Figure 4 This is a top view of an automatic unpacking device according to an embodiment of the utility model;

[0018] In the figure: 1. material grabbing robot; 2. tool mechanism; 21. roller; 22. blade; 23. first drive device; 3. screening structure; 31. grid; 32. screen; 33. second drive device; 4. conveyor belt; 5. tray stacking mechanism; 6. discharge hopper; 7. waste bag collecting mechanism; 71. collection box; 72. feed hopper; 73. screw rod; 74. third drive device; 75. discharge port. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0020] The present invention provides an automatic unpacking device. Figure 1-4 As shown, it includes a grabbing robot 1, a tool mechanism 2 and a screening mechanism 3. The grabbing robot 1 is used for grabbing bags containing plastic particles and conveying the bags to the top of the tool mechanism 2. The tool mechanism 2 is used for cutting the bags grabbed by the grabbing robot 1 to make the plastic particles flow out of the bags. The screening mechanism 3 is arranged below the tool mechanism 2. The screening mechanism 3 is used for separating the debris left after the bags are cut from the plastic particles, thereby automatically completing the unpacking of the bags without manual unpacking, with high unpacking efficiency and reducing the labor intensity of the staff.

[0021] In this embodiment, the tool mechanism 2 includes a roller 21, and a plurality of annular blades 22 are arranged at equal distances on the outer wall of the roller 21 along its central axis direction. One end of the roller 21 is connected to a first driving device 23 for driving the roller 21 to rotate. The first driving device 23 is one of an electric motor, a hydraulic motor or a pneumatic motor. The roller 21 can be driven to rotate by the first driving device 23, and the roller 21 can drive the blade 22 to rotate to cut the bag.

[0022] In this embodiment, the screening mechanism 3 includes a grid 31 arranged below the tool mechanism 2 and a screen 32 arranged below the grid 31. The size of the holes on the grid 31 is larger than the size of the holes on the screen 32. The larger debris in the plastic particles can be separated through the grid 31, and the smaller debris in the plastic particles can be separated through the screen 32. At the same time, the grid 31 and the screen 32 are both equipped with a second driving device 33 for driving the grid 31 and the screen 32 to vibrate. The second driving device 33 is a vibration motor. The second driving device 33 can drive the grid 31 and the screen 32 to vibrate, so that the grid 31 and the screen 32 can more fully separate the debris in the plastic particles.

[0023] Preferably, it also includes a conveyor belt 4 for conveying bags to the grabbing robot 1. When conveying bags, the bags are placed on a pallet, and the pallet is placed above the feed end of the conveyor belt 4. The bags can be conveyed to the grabbing robot 1 through the conveyor belt 4. After the bags are taken away by the grabbing robot 1, the pallet is conveyed to the discharge end of the conveyor belt 4. At the same time, a pallet stacking mechanism 5 is provided at the discharge end of the conveyor belt 4. The pallet stacking mechanism 5 stacks the pallets output from the discharge end of the conveyor belt 4 together. When the pallets are stacked to a certain number, the pallets are picked up by a forklift and transported to a designated location.

[0024] It should be noted that a discharge hopper 6 is provided below the screening mechanism 3. After the debris in the plastic particles are separated, the plastic particles can enter the discharge hopper 6 and flow out through the discharge port at the bottom of the discharge hopper 6 to facilitate discharge.

[0025] In this embodiment, a waste bag collecting mechanism 7 is provided on one side of the screening mechanism 3, and the waste bag collecting mechanism 7 includes a collecting box 71. A feed hopper 72 is provided on the top of the collecting box 71. The grid 31 and the screen 32 are arranged downwardly in a direction close to the feed hopper 72. The debris separated from the plastic particles can flow into the collecting box 71 for collection. At the same time, when the grabbing robot 1 transports the bag to the designated position, the grabbing robot 1 loosens the bag, and the bag falls onto the grid 31. At the same time, the grid can be driven to vibrate through the second driving device 33 to separate the residual plastic particles in the bag from the bag. After separation, the bag enters the collecting box 71 for collection. At the same time, a screw rod 73 is provided inside the collecting box 71, and one end of the screw rod 73 is connected to the third driving device 74. The third driving device 74 is one of a motor, a hydraulic motor or a pneumatic motor. There is a discharge port 75 at one end of the collecting box 71. The screw rod 73 can be driven to rotate by the third driving device 74 to output the bag collected in the collecting box 71 through the discharge port 75.

[0026] Specific principle: When unpacking, place the bag containing plastic on the pallet, and place the pallet above the input end of the conveyor belt 4. When the conveyor belt 4 transports the bag to the grabbing machine 1, the grabbing manipulator 1 grabs the bag and transports the bag to the top of the knife mechanism 2. The knife mechanism 2 cuts the bag grabbed by the grabbing manipulator 1, so that the plastic particles flow out of the bag. The debris left after the bag is cut can be separated from the plastic particles through the screening mechanism 3. The separated plastic particles can flow out through the discharge hopper 6. The debris at the separation can enter the waste bag collection mechanism 7 for collection. After the material robot 1 transports the bag to the designated position, the material grabbing robot 1 releases the bag, and the bag falls onto the screening mechanism 3, separating the residual plastic particles in the bag from the bag. After separation, the bag enters the waste bag collecting mechanism 7 for collection, and at the same time, the pallet is transported to the discharge end of the conveyor belt 4, and the pallet stacking mechanism 5 stacks the pallets output from the discharge end of the conveyor belt 4 together. When the pallets are stacked to a certain number, the pallets are forked by a forklift and transported to the designated position, thereby automatically completing the unpacking of the bag without manual unpacking, reducing the labor intensity of the staff, and saving a lot of labor.

[0027] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. An automatic unpacking device, characterized in that: The invention comprises a material grabbing manipulator (1), a knife mechanism (2) and a screening mechanism (3); the material grabbing manipulator (1) is used to grab a bag containing plastic particles and convey the bag to the top of the knife mechanism (2); the knife mechanism (2) is used to cut the bag grabbed by the material grabbing manipulator (1) so that the plastic particles flow out of the bag; the screening mechanism (3) is arranged below the knife mechanism (2); the screening mechanism (3) is used to separate the debris left after the bag is cut from the plastic particles.

2. The automatic unpacking device according to claim 1, characterized in that: The tool mechanism (2) comprises a roller (21), the outer wall of the roller (21) is provided with a plurality of annular blades (22) at equal distances along the central axis direction thereof, and one end of the roller (21) is connected to a first driving device (23) for driving the roller (21) to rotate.

3. The automatic unpacking device according to claim 1, characterized in that: The screening mechanism (3) comprises a grid (31) arranged below the tool mechanism (2) and a screen (32) arranged below the grid (31), and a second driving device (33) for driving the grid (31) and the screen (32) to vibrate is installed on both the grid (31) and the screen (32).

4. The automatic unpacking device according to claim 1, characterized in that: It also includes a conveyor belt (4) for conveying the bags to the material grabbing robot (1).

5. The automatic unpacking device according to claim 4, characterized in that: A tray stacking mechanism (5) for stacking trays is provided at the discharge end of the conveyor belt (4).

6. The automatic unpacking device according to claim 1, characterized in that: A discharge hopper (6) is provided below the screening mechanism (3).

7. The automatic unpacking device according to claim 3, characterized in that: A waste bag collecting mechanism (7) is provided on one side of the screening mechanism (3), and the waste bag collecting mechanism (7) comprises a collecting box (71), a feeding hopper (72) is provided on the top of the collecting box (71), the grid (31) and the screen (32) are arranged obliquely downward in a direction close to the feeding hopper (72), a spiral rod (73) is provided inside the collecting box (71), one end of the spiral rod (73) is connected to a third driving device (74) for driving the spiral rod (73) to rotate, and a discharge port (75) is provided at one end of the collecting box (71).