Storage tray floating anti-heavy-pressure mechanism
By introducing a floating anti-heavy pressure mechanism for storage disks into the robot pick-up and placement device, the linear guide rails and limit sensors are used to adjust the size of the cassette and prevent failure, the equipment instability and failure caused by different sizes of the cassette are solved. , improves production efficiency and equipment safety.
Patent Information
- Application Number
- CN202421227304.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the production process of lithium battery positive electrode materials, the cassette is damaged, slag, cracks and other defects due to recycling, resulting in kiln failure and waste of powder materials. The existing robotic pick-up and placement devices are prone to collisions when dealing with cassettes of different sizes. , resulting in unstable equipment, low efficiency and high maintenance costs.
A floating anti-heavy pressure mechanism for storage disks is designed, adopting a translation mechanism and clamping assembly, including a linear guide rail and a limit sensor, which adjusts the size of the cassette adaptively through the linear guide rail, and triggers the limit sensing when the cassette is deformed or failed. The device shutdown protection prevents equipment failure.
It effectively reduces the risk of collision when the cassette is large, improves the stability and production efficiency of the equipment, reduces maintenance costs, and ensures the correct clamping and conveying of the cassette.
Smart Images

Figure CN222311980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sagger grabbing, in particular to a sagger floating anti-heavy pressure mechanism. Background Art
[0002] In the production process of lithium battery positive electrode materials, the sagger is used as a carrier of powder materials to transport the materials to the kiln for sintering. After sintering, the materials are taken out of the kiln. After the sintered materials in the sagger are dumped, the empty sagger is filled with powder materials again and enters the kiln for sintering again. In this way, the sagger is used as a carrier of powder materials. With the accumulation of the number of uses, the sagger will have defects such as peeling, slag falling, and cracks. If it continues to be used, it will cause kiln failure, waste of powder materials, and affect the quality of the finished materials after sintering.
[0003] In the production of lithium battery materials, the defect detection of saggers in the production line currently relies on manual replacement. The manual replacement operation method is that the workshop has a high temperature due to the existence of kilns, and the production line runs 24 hours a day. Manual operation is labor-intensive and inefficient.
[0004] An existing patent (publication number: CN 217837480 U) discloses a device for picking up and placing saggers by using a manipulator, comprising a frame, wherein the device for picking up and placing saggers by using a manipulator adopts a two-axis manipulator and other components to realize the picking up and placing of saggers, and the picking up and placing actions are smooth and high-speed, and the picking up and placing positions are highly consistent; the picking up and placing of saggers imitates manual operation actions and motion trajectories, and when the device is installed, there is little demand for production line modification; the device also comprises a sagger intercepting function component and a sagger positioning function component, and when the sagger is grabbed, the position consistency is high; the sagger conveying function component adopts a synchronous belt to carry and convey the sagger, which is driven by a servo motor, and the sagger conveying action is smooth and the conveying position consistency is high.
[0005] However, the above technical scheme still has certain defects. Due to the different types of saggers or sizes required by different personnel, there is no floating mechanism on the disc-taking clamp, and collisions often occur when the robot takes the disc, resulting in unstable equipment production, easy damage to parts, low production efficiency and high maintenance costs. Therefore, a disc floating anti-heavy pressure mechanism is proposed. Utility Model Content
[0006] Based on this, the purpose of the utility model is to provide a disk floating anti-heavy pressure mechanism to solve the technical problems raised in the above background.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a disk floating anti-heavy pressure mechanism includes a translation mechanism, a first cylinder is provided on one side of the translation mechanism, a fixed plate is fixed on one side of the first cylinder, a mounting plate is provided on one side of the fixed plate, a clamping assembly is provided on one side of the mounting plate, the clamping assembly includes a second cylinder, movable plates are provided on both sides of the second cylinder, a screw is provided on one side of the movable plate, a clamping plate is provided on one side of the screw, a linear guide is provided on one side of the clamping plate, a slide plate is provided on one side of the linear guide, a clamping block is provided on one side of the slide plate, a sponge pad is provided on one side of the clamping block, slide rails are provided on both sides of the clamping plate, a slider is provided on the outer wall of the slide rail, and a square switch is fixed on the inner wall of one side of the clamping plate.
[0008] As the preferred technical solution of the disk floating anti-heavy pressure mechanism of the utility model, the second cylinder is fixedly installed inside the mounting plate, a throttle valve is connected to the side wall of the second cylinder, and the second cylinder is a double-axis cylinder.
[0009] As the preferred technical solution of the disk floating anti-heavy pressure mechanism of the utility model, the output end of the second cylinder is fixedly connected to the movable plate, the movable plate is connected to the clamping plate through a screw, and two clamping plates are symmetrically arranged about the central axis of the second cylinder.
[0010] As the preferred technical solution of the disk storage floating anti-heavy pressure mechanism of the utility model, the linear guide rail is fixedly connected to the clamping plate by bolts, and the slide plate is slidably sleeved on the outer wall of the linear guide rail.
[0011] As the preferred technical solution of the disk floating anti-heavy pressure mechanism of the utility model, the clamping block is fixedly installed inside the movable plate by bolts, and one end of the clamping block is fixedly connected to the sponge pad, and both sides of the clamping plate are installed at one end of the slider by bolts.
[0012] As the preferred technical solution of the disk floating anti-heavy pressure mechanism of the utility model, the slider is slidably sleeved on the outer wall of the slide rail, the slide rail is fixedly mounted on the side wall of the mounting plate by bolts, and the second cylinder side wall is fixedly mounted with a limit sensing block.
[0013] As the preferred technical solution of the disk floating anti-heavy pressure mechanism of the utility model, the translation mechanism is fixedly connected to the first cylinder, and the output end of the first cylinder is fixedly connected to the mounting plate, and the mounting plate is slidably installed inside the guide cylinder through a guide column.
[0014] In summary, the utility model mainly has the following beneficial effects:
[0015] The utility model reduces the risk of collision with a machine when the sagger is greatly deformed by adding a linear guide rail to the sagger removal clamp, and is equipped with a limit sensor. Once the deformation of the sagger exceeds the range or the equipment fails and touches the limit sensor, the equipment will immediately shut down for protection to prevent a major failure of the equipment. By adding a linear guide rail to the clamp, it can be adjusted automatically according to the size of the sagger to prevent failures caused by deformation of the sagger or different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is the front view of the utility model;
[0017] Figure 2 It is a bottom view of the utility model;
[0018] Figure 3 It is a rear bottom view of the utility model;
[0019] Figure 4 This is a front view split diagram of the splint of the utility model.
[0020] In the figure: 110, translation mechanism; 120, first cylinder; 130, fixed plate; 140, guide column; 150, guide cylinder; 160, mounting plate; 210, second cylinder; 220, movable plate; 230, screw; 240, throttle valve; 250, limit sensing block; 260, clamping plate; 270, linear guide rail; 280, slide plate; 290, clamping block; 2910, sponge pad; 2920, slide rail; 2930, slider; 2940, square switch. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0022] The following describes an embodiment of the utility model based on its overall structure.
[0023] Storage disk floating anti-heavy pressure mechanism, such as Figure 1-4 As shown, it includes a translation mechanism 110, a first cylinder 120 is arranged on one side of the translation mechanism 110, a fixing plate 130 is fixed on one side of the first cylinder 120, a mounting plate 160 is arranged on one side of the fixing plate 130, a clamping assembly is arranged on one side of the mounting plate 160, the translation mechanism 110 is fixedly connected to the first cylinder 120, and the output end of the first cylinder 120 is fixedly connected to the mounting plate 160, and the mounting plate 160 is slidably installed inside the guide cylinder 150 through the guide column 140.
[0024] The output end of the first cylinder 120 moves to one side, thereby driving the mounting plate 160 to move to one side, and the mounting plate 160 cooperates with the guide cylinder 150 through the guide column 140 to assist the movement of the mounting plate 160 .
[0025] Please refer to Figure 1-4 The clamping assembly includes a second cylinder 210, a movable plate 220 is arranged on both sides of the second cylinder 210, a screw 230 is arranged on one side of the movable plate 220, a clamping plate 260 is arranged on one side of the screw 230, a linear guide 270 is arranged on one side of the clamping plate 260, a slide plate 280 is arranged on one side of the linear guide 270, a clamping block 290 is arranged on one side of the slide plate 280, a sponge pad 2910 is arranged on one side of the clamping block 290, slide rails 2920 are arranged on both sides of the clamping plate 260, a slider 2930 is arranged on the outer wall of the slide rail 2920, a square material switch 2940 is fixed on the inner wall of one side of the clamping plate 260, the second cylinder 210 is fixedly installed inside the mounting plate 160, a throttle valve 240 is connected to the side wall of the second cylinder 210, and the second cylinder 210 is a double-axis cylinder. The output end of the second cylinder 210 is fixedly connected to the movable plate 220, and the movable plate 220 is connected to the clamping plate 260 through a screw 230, and two clamping plates 260 are symmetrically arranged about the central axis of the second cylinder 210, and the linear guide rail 270 is fixedly connected to the clamping plate 260 through bolts, and the slide plate 280 is slidably sleeved on the outer wall of the linear guide rail 270, and the clamping block 290 is fixedly installed inside the movable plate 220 by bolts, and one end of the clamping block 290 is fixedly connected to the sponge pad 2910, and both sides of the clamping plate 260 are installed on one end of the slider 2930 by bolts, and the slider 2930 is slidably sleeved on the outer wall of the slide rail 2920, and the slide rail 2920 is fixedly installed on the side wall of the mounting plate 160 by bolts, and the limit sensing block 250 is fixedly installed on the side wall of the second cylinder 210.
[0026] The second cylinder 210 drives the clamping plate 260 to move inward or outward, and at the same time drives the clamping block 290 to clamp or separate the sagger. The clamping block 290 is slidably installed on the outer wall of the linear guide rail 270 and can be adjusted according to the size of the sagger. The sponge pad 2910 can protect the outer wall of the sagger to prevent the clamping block 290 from having a high hardness and causing damage to the sagger. The slider 2930 and the slide rail 2920 can provide auxiliary guidance for the clamping plate 260.
[0027] When in use, the output end of the first cylinder 120 moves to one side, thereby driving the mounting plate 160 to move to one side, and the mounting plate 160 cooperates with the guide cylinder 150 through the guide column 140 to assist in moving the mounting plate 160, and the second cylinder 210 drives the clamping plate 260 to move inward or outward, and at the same time drives the clamping block 290 to clamp or separate the sagger, the clamping block 290 is slidably installed on the outer wall of the linear guide rail 270, and can be adjusted according to the size of the sagger, the sponge pad 2910 can protect the outer wall of the sagger to prevent the clamping block 290 from having a high hardness and causing damage to the sagger, the slider 2930 and the slide rail 2920 are provided, which can assist in guiding the clamping plate 260, and the parts not involved in the device are the same as the prior art or can be implemented by the prior art.
[0028] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A disk storage floating anti-heavy pressure mechanism, including a translation mechanism (110), characterized in that: A first cylinder (120) is disposed on one side of the translation mechanism (110), a fixing plate (130) is fixed on one side of the first cylinder (120), a mounting plate (160) is disposed on one side of the fixing plate (130), and a clamping assembly is disposed on one side of the mounting plate (160); The clamping assembly comprises a second cylinder (210), wherein movable plates (220) are arranged on both sides of the second cylinder (210), wherein a screw rod (230) is arranged on one side of the movable plate (220), wherein a clamping plate (260) is arranged on one side of the screw rod (230), wherein a linear guide rail (270) is arranged on one side of the clamping plate (260), wherein a slide plate (280) is arranged on one side of the linear guide rail (270), wherein a clamping block (290) is arranged on one side of the slide plate (280), wherein a sponge pad (2910) is arranged on one side of the clamping block (290), wherein slide rails (2920) are arranged on both sides of the clamping plate (260), wherein a slider (2930) is arranged on the outer wall of the slide rail (2920), and wherein a square material switch (2940) is fixed on the inner wall of one side of the clamping plate (260).
2. The disk storage floating anti-heavy pressure mechanism according to claim 1 is characterized by: The second cylinder (210) is fixedly mounted inside the mounting plate (160); a throttle valve (240) is connected to a side wall of the second cylinder (210); and the second cylinder (210) is a double-shaft cylinder.
3. The disk storage floating anti-heavy pressure mechanism according to claim 1 is characterized by: The output end of the second cylinder (210) is fixedly connected to the movable plate (220), and the movable plate (220) is connected to the clamping plate (260) via a screw rod (230), and two clamping plates (260) are symmetrically arranged about the central axis of the second cylinder (210).
4. The disk storage floating anti-heavy pressure mechanism according to claim 1 is characterized in that: The linear guide rail (270) is fixedly connected to the clamping plate (260) via bolts, and the slide plate (280) is slidably sleeved on the outer wall of the linear guide rail (270).
5. The disk storage floating anti-heavy pressure mechanism according to claim 1 is characterized by: The clamping block (290) is fixedly installed inside the movable plate (220) by means of bolts, and one end of the clamping block (290) is fixedly connected to the sponge pad (2910), and both sides of the clamping plate (260) are installed on one end of the sliding block (2930) by means of bolts.
6. The disk storage floating anti-heavy pressure mechanism according to claim 1 is characterized by: The sliding block (2930) is slidably sleeved on the outer wall of the sliding rail (2920), the sliding rail (2920) is fixedly mounted on the side wall of the mounting plate (160) by means of bolts, and a limit sensing block (250) is fixedly mounted on the side wall of the second cylinder (210).
7. The disk storage floating anti-heavy pressure mechanism according to claim 1 is characterized by: The translation mechanism (110) is fixedly connected to the first cylinder (120), and the output end of the first cylinder (120) is fixedly connected to the mounting plate (160), and the mounting plate (160) is slidably mounted inside the guide cylinder (150) via a guide column (140).
Citation Information
Patent Citations
Device for taking and placing saggar through mechanical arm
CN217837480U