Connecting mechanism of traction roller and traction device
By setting an electromagnetic clutch at the passive roller position of the traction roller, the connection state between the magnetic suction part and the energized part is controlled, the problem of poor gear coordination is solved, and the passive gear and the active gear are always meshed, avoiding the tooth top collision, and improving The stability and efficiency of the production process.
Patent Information
- Application Number
- CN202420784114.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-16
AI Technical Summary
During the passive roller down process, the gears cannot fit effectively, resulting in the collision between the tooth top and the tooth top.
An electromagnetic clutch is provided at the connection position of the passive roller. By energizing or disconnecting the magnetic suction part and the energizing part, ensuring that the passive gear and the driving gear are always meshed to avoid collision of the tooth top.
The passive gear and the driving gear are always meshed during the lifting and lowering of the passive roller, avoiding collision between the tooth top and the tooth top, and improving the stability and efficiency of the production process.
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Figure CN222312224U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of traction devices, and in particular relates to a connection mechanism of a traction roller and a traction device. Background Art
[0002] The current traction roller adopts an upper and lower roller structure, the active roller (lower roller) is connected to the drive motor, and gear transmission is used between the active roller and the passive roller.
[0003] The passive roller (upper roller) needs to be raised in the early production preparation stage, and during the production process, the passive roller (upper roller) needs to be lowered to mesh with the active roller. However, during the lowering process of the passive roller, the gears on the two rollers cannot match well, resulting in a collision between the tooth tops.
[0004] Therefore, a connecting mechanism of a traction roller and a traction device are provided to solve the above-mentioned problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model proposes a connection mechanism and a traction device for a traction roller, which can realize that an electromagnetic clutch is arranged at the connection position between the passive roller and the passive gear, and the power-on part and the magnetic attraction part can be controllably connected or separated by energizing or de-energizing the power-on part, so that during the lifting and lowering process of the passive roller, the passive gear is always engaged with the active gear, avoiding the collision between the tooth tops.
[0006] To achieve the above-mentioned purpose, the utility model provides a connection mechanism of a traction roller, which is used for a passive roller, and comprises:
[0007] an electromagnetic clutch having an energizing portion connected to one end of the passive roller; and
[0008] A magnetic attraction part is arranged on a side of the power supply part away from the passive roller, an input end of the magnetic attraction part is connected to a passive gear, and the power supply part is configured to be powered on or off so that the passive roller switches between a separation state and a working state;
[0009] Wherein, in the separation state, the power-carrying part is powered off and the power-carrying part is separated from the magnetic attraction part; in the working state, the power-carrying part is powered on and the magnetic attraction part is attached and fixed to the power-carrying part.
[0010] Furthermore, it also includes a lifting unit, which is configured to drive the passive roller to lift in a vertical direction, and the passive roller is rotationally matched with the lifting end of the lifting unit.
[0011] Further, the lifting unit comprises: a pair of cylinder fixing seats, respectively arranged at two ends of the passive roller;
[0012] A lifting cylinder is fixed on the cylinder fixing seat, and a floating joint is connected to the movable end;
[0013] The lifting bearing seat is fixed on the floating joint, and the two ends of the passive roller pass through the lifting bearing seat and are rotatably matched with the lifting bearing seat.
[0014] Furthermore, it also includes a pair of guide roller sliders, which are respectively fixed on the two side walls of the lifting bearing seat and slidably cooperate with the cylinder fixing seat.
[0015] Furthermore, it also includes a first fixed end cover, which is fixed on the end surface of the magnetic attraction part close to the power-carrying part and is configured to position the power-carrying part.
[0016] Furthermore, it also includes a passive gear fixing plate, which is arranged on one side of the passive roller and fixed to the fixed end of the lifting unit. The passive gear passes through the passive gear fixing plate and is rotatably matched with the passive gear fixing plate through a bearing.
[0017] A traction device, comprising:
[0018] A frame, with a pair of fixed plates fixed on the top, the pair of fixed plates supporting active rollers and rotating with the active rollers, one end of the active roller is connected to a driving gear;
[0019] In the above-mentioned connection mechanism of the traction roller, the cylinder fixing seat is fixed on the top of the fixing plate, and the driving gear is meshed with the driven gear.
[0020] Furthermore, it also includes a driver, which is arranged on one side of the frame, and the output end of the driver is drivingly connected to the active roller.
[0021] Furthermore, it also includes a second fixed end cover fixed on the end surface of the driving roller away from the driving gear.
[0022] Furthermore, it also includes a protective cover fixed on the frame and configured to cover the driving gear and the driven gear.
[0023] Compared with the prior art, the utility model has the following advantages and technical effects:
[0024] An electromagnetic clutch is arranged at the connection position between the passive roller and the passive gear. By energizing or de-energizing the energized part, the energized part and the magnetic attraction part can be controllably connected or separated, so that during the lifting and lowering process of the passive roller, the passive gear is always engaged with the active gear to avoid collision between tooth tops. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0026] Figure 1 is a three-dimensional diagram of the traction device;
[0027] Figure 2 It is a front view of the passive roller in working state;
[0028] Figure 3 for Figure 2 Side view of
[0029] Figure 4 It is a front view of the passive roller in a separated state;
[0030] Among them, 1. driver; 2. active roller; 3. fixed plate; 4. lifting bearing seat; 5. passive roller; 6. cylinder fixed seat; 7. lifting cylinder; 8. power supply part; 9. magnetic part; 10. passive gear fixing plate; 11. bearing; 12. passive gear; 13. first fixed end cover; 14. active gear; 15. second fixed end cover; 16. shield; 17. frame; 18. guide roller slider; 19. floating joint; 20. limit block. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0033] Reference Figure 1-Figure 4 The utility model provides a connection mechanism of a traction roller, which is used for a passive roller 5, and includes: an electromagnetic clutch, which has a power-carrying part 8 connected to one end of the passive roller 5; and a magnetic attraction part 9, which is arranged on the side of the power-carrying part 8 away from the passive roller 5, and the input end of the magnetic attraction part 9 is connected to a passive gear 12, and the power-carrying part 8 is configured to be powered on or off, so that the passive roller 5 can switch between a separation state and a working state; wherein, in the separation state, the power-carrying part 8 is powered off, and the power-carrying part 8 is separated from the magnetic attraction part 9, and in the working state, the power-carrying part 8 is powered on, and the magnetic attraction part 9 is fitted and fixed to the power-carrying part 8.
[0034] Specifically, the passive roller 5 can move in the vertical direction under the drive of the external structure to approach the active roller 2 or move away from the active roller 2. A power-carrying part 8 is fixed at one end of the passive roller 5. The power-carrying part 8 is used in conjunction with the magnetic attraction part 9, that is, when the passive roller 5 moves toward the direction close to the active roller 2 and moves into place, the power-carrying part 8 is energized, so that the magnetic attraction part is fixed to the power-carrying part 8 under the action of electromagnetic force and transmits torque, so that the active roller 2 drives the passive roller 5 to rotate through the passive gear 12.
[0035] Preferably, the electromagnetic clutch is a dry single-disc electromagnetic clutch. The dry single-disc electromagnetic clutch is mainly composed of a yoke, a rotor, an armature, a spring sheet, a flange, etc. The yoke coil is energized to generate a magnetic field to attract the armature to generate a friction torque to make the driven part engage or separate, and reset with a specially formed spring sheet. It has a simple structure, a short connection and separation delay time, and a large braking torque. It is suitable for occasions where clutch or positioning requirements are required in mechanical transmission systems.
[0036] In recent years, the market demand for carbon fiber composite materials is growing rapidly due to its unique high strength, low density, corrosion resistance, and anti-aging properties. Prepreg is the basic unit for manufacturing composite materials. Prepreg is an intermediate material that is stored for standby after a certain treatment by impregnating a resin matrix into fibers or fabrics. Wet preparation is one of the main ways to manufacture prepregs. The process principle is that the fabric passes through a resin matrix solution tank in parallel, removes the solvent through a drying treatment, and then is collected on a winding drum. Since wet prepreg has the advantages of relatively simple equipment, convenient operation, and strong versatility, it occupies a place in prepreg manufacturing. In wet prepreg production equipment, a traction roller device is often provided, which plays a role in providing traction to the product and keeping the product running at a uniform speed. Therefore, the connecting mechanism and traction device in this technical solution can be applied to wet prepreg production.
[0037] In this embodiment, refer to Figure 1 , Figure 2 , further comprising a lifting unit, which is configured to drive the passive roller 5 to lift in a vertical direction, and the passive roller 5 is rotationally matched with the lifting end of the lifting unit.
[0038] Specifically, the lifting unit is used to support the passive roller 5 and drive the passive roller 5 to move in the vertical direction to reduce the distance between the passive roller 5 and the active roller 2 or increase the distance between the passive roller 5 and the active roller 2. The passive roller 5 rotates with the lifting unit to ensure that the passive roller 5 rotates under the drive of the active roller 2.
[0039] In this embodiment, refer to Figure 2The lifting unit includes: a pair of cylinder fixing seats 6, which are respectively arranged at the two ends of the passive roller 5; a lifting cylinder 7, which is fixed on the cylinder fixing seat 6, and the movable end is connected with a floating joint 19; a lifting bearing seat 4, which is fixed on the floating joint 19, and the two ends of the passive roller 5 pass through the lifting bearing seat 4 and rotate with the lifting bearing seat 4.
[0040] Specifically, the cylinder fixing seat 6 is arranged as a fixed structure at both ends of the passive roller 5, and a lifting cylinder 7 is fixed on each cylinder fixing seat 6. The telescopic end of the lifting cylinder 7 is connected to a floating joint 19, and the floating joint 19 is connected to the lifting bearing seat 4 to drive the lifting bearing seat 4 to rise and fall in the vertical direction.
[0041] The lifting bearing seat 4 is used to support the passive roller 5 , and the passive roller 5 can rotate relative to the lifting bearing seat 4 .
[0042] In this embodiment, refer to Figure 3 , and also includes a pair of guide roller sliders 18, which are respectively fixed on the two side walls of the lifting bearing seat 4 and slidably cooperate with the cylinder fixing seat 6.
[0043] Specifically, a pair of guide roller sliders 18 are slidably connected to the cylinder fixing seat 6 to ensure that the lifting bearing seat 4 is limited so that it can only be lifted and lowered in the vertical direction.
[0044] Further, see Figure 3 A limit block 20 is fixed on the cylinder fixing seat 6, and the limit block 20 is arranged at both ends of the guide roller slider 18 to limit the lifting bearing seat 4.
[0045] In this embodiment, refer to Figure 2 , and also includes a first fixed end cover 13, which is fixed on the end surface of the magnetic attraction part 9 close to the power-carrying part 8 and is configured to position the power-carrying part 8.
[0046] Specifically, the first fixed end cover 13 can be used as a marker, that is, when the passive roller 5 moves toward the active roller 2, by observing the relative position of the end face of the passive roller 5 and the first fixed end cover 13, it can be determined whether the magnetic attraction part 9 and the current-carrying part 8 match each other.
[0047] In this embodiment, refer to Figure 2 , and also includes a passive gear fixing plate 10, which is arranged on one side of the passive roller 5 and fixed to the fixed end of the lifting unit. The passive gear 12 passes through the passive gear fixing plate 10 and rotates with the passive gear fixing plate 10 through a bearing 11.
[0048] Specifically, the passive gear fixing plate 10 is fixed to the side wall of the cylinder fixing seat 6, and the shaft on the passive gear 12 passes through the bearing 11 and is rotatably matched with the passive gear fixing plate 10 through the bearing 11. In the separated state and working state of the passive roller 5, the passive gear 12 always keeps the same position under the limiting effect of the passive gear fixing plate 10.
[0049] A traction device includes: a frame 17, a pair of fixed plates 3 are fixed on the top, the pair of fixed plates 3 support active rollers 2 and rotate with the active rollers 2, one end of the active roller 2 is connected to a driving gear 14; the connection mechanism of the traction roller, the cylinder fixing seat 6 is fixed on the top of the fixed plate 3, and the driving gear 14 is meshed with the passive gear 12.
[0050] Specifically, the traction device is used to pull an object, and has an active roller 2 and a passive roller 5 that is driven by the active roller 2. The frame 17 serves as a supporting structure to support the fixed plate 3. The active roller 2 is connected to the fixed plate 3 and can only rotate relative to the fixed plate 3. The active roller 2 rotates to drive the active gear 14 to rotate. The active gear 14 meshes with the passive gear 12, and the passive gear 12 drives the magnetic attraction part 9 to rotate. In the working state, the magnetic attraction part 9 is fixed to the power-carrying part 8, and the passive gear 12 transmits power through the electromagnetic clutch.
[0051] The fixing plate 3 is fixed to the frame 17 by bolts. The driving roller 2 is mounted on the fixing plate 3 by another bearing.
[0052] In this embodiment, refer to Figure 1 , Figure 2 , and also includes a driver 1, which is arranged on one side of the frame 17, and the output end of the driver 1 is drivingly connected to the active roller 2.
[0053] Specifically, the driver 1 is used as a power source for the active roller 2 .
[0054] The driver 1 is a driving motor or other driving structure, which is connected to the driving roller 2 through gear meshing or belt transmission.
[0055] In this embodiment, a second fixed end cover 15 is further included, which is fixed on the end surface of the driving roller 2 away from the driving gear 14 .
[0056] Specifically, the second fixed end cover 15 is fixed to an end of the driving roller 2 away from the driver 1 , and is used in conjunction with the driving gear 14 to limit the relative position of the driving gear 14 and the driving roller 2 .
[0057] In this embodiment, refer to Figure 2 , further comprising a shield 16 fixed on a frame 17 and configured to shield the driving gear 14 and the driven gear 12 .
[0058] Specifically, the shield 16 is used to cover the driving gear 14 and the driven gear 12 to prevent the driving gear 14 and the driven gear 12 from being exposed.
[0059] Specifically, during the normal production stage, refer to Figure 1 , Figure 2 , the passive roller 5 is in working state, the active roller 2 is in contact with the passive roller 5, there is a product passing between the active roller 2 and the passive roller 5, the power-carrying part 8 is energized, and the magnetic attraction part 9 is in contact with the power-carrying part 8 under the action of electromagnetic force to fix the transmission torque, so that the passive roller 5 and the active roller 2 rotate at the same time.
[0060] In the production preparation stage, refer to Figure 4 , the passive roller 5 is in a separated state, and the passive roller 5 rises under the action of the lifting cylinder 7. At this time, the power-carrying part 8 is in a power-off state, so the power-carrying part 8 and the magnetic attraction part are in a separated state, that is, the power-carrying part 8 rises and falls synchronously with the passive roller 5, and in this process, the separation of the passive gear 12 and the driving gear 14 can be avoided.
[0061] The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A traction roller connection mechanism for a passive roller (5), characterized in that: include: An electromagnetic clutch having an energizing portion (8) connected to one end of the passive roller (5); as well as, A magnetic attraction portion (9) is arranged on a side of the power supply portion (8) away from the passive roller (5); an input end of the magnetic attraction portion (9) is connected to a passive gear (12); the power supply portion (8) is configured to be powered on or off, so that the passive roller (5) can be switched between a separation state and a working state; Wherein, in the separation state, the power-carrying part (8) is powered off and the power-carrying part (8) is separated from the magnetic attraction part (9); in the working state, the power-carrying part (8) is powered on and the magnetic attraction part (9) is fitted and fixed to the power-carrying part (8); a lifting unit is also included, which is configured to drive the passive roller (5) to lift in a vertical direction, and the passive roller (5) is rotationally matched with the lifting end of the lifting unit; the lifting unit includes: a pair of cylinder fixing seats (6), which are respectively arranged at two ends of the passive roller (5); A lifting cylinder (7) is fixed on the cylinder fixing seat (6), and a floating joint (19) is connected to the movable end; The lifting bearing seat (4) is fixed on the floating joint (19), and both ends of the passive roller (5) pass through the lifting bearing seat (4) and are rotatably matched with the lifting bearing seat (4).
2. The connecting mechanism of the traction roller according to claim 1, characterized in that: It also includes a pair of guide roller sliders (18), which are respectively fixed on the two side walls of the lifting bearing seat (4) and are slidably matched with the cylinder fixing seat (6).
3. The connecting mechanism of the traction roller according to claim 1, characterized in that: It also includes a first fixed end cover (13), which is fixed on the end surface of the magnetic attraction part (9) close to the power-carrying part (8) and is configured to position the power-carrying part (8).
4. The connecting mechanism of the traction roller according to claim 1, characterized in that: It also includes a passive gear fixing plate (10), which is arranged on one side of the passive roller (5) and fixed to the fixed end of the lifting unit. The passive gear (12) passes through the passive gear fixing plate (10) and is rotatably matched with the passive gear fixing plate (10) through a bearing (11).
5. A traction device, characterized in that: include: A frame (17) having a pair of fixed plates (3) fixed on the top, the pair of fixed plates (3) supporting a driving roller (2) and rotating in cooperation with the driving roller (2), one end of the driving roller (2) being connected to a driving gear (14); The connecting mechanism of the traction roller according to any one of claims 1 to 4, wherein the cylinder fixing seat (6) is fixed to the top of the fixing plate (3), and the driving gear (14) is meshed with the driven gear (12).
6. The traction device according to claim 5, characterized in that: It also comprises a driver (1) which is arranged on one side of the frame (17), and the output end of the driver (1) is drivingly connected to the active roller (2).
7. The traction device according to claim 5, characterized in that: It also includes a second fixed end cover (15) fixed on the end surface of the driving roller (2) away from the driving gear (14).
8. The traction device according to claim 5, characterized in that: It also includes a protective cover (16) fixed on the frame (17) and configured to cover the driving gear (14) and the driven gear (12).