Automatic transfer line for long-strip-shaped dehydrated dyed towels
By designing an automatic transfer line in the dyeing factory, using the towel delivery driving and clamping mechanism to automatically transport the long strip of dehydration dyeing towel from the dehydrator to the next process, the problem of time-consuming and labor-consuming manual operation is solved and efficient Automated operations release labor and improve work efficiency.
Patent Information
- Application Number
- CN202421234610.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In a dyeing factory, the long strips of dehydrated dyeing towels need to be manually taken out of the dehydrator and transported to the next process, which makes the operators time-consuming and labor-intensive and inefficient.
An automatic transfer line is designed, including a bracket above the dehydrator, a scarf ring, a scarf tube, a parallel horizontal guide rail, a scarf driving and a conveyor path. The scarf driving and clamping mechanism are used to automatically dehydrate the long scarf from the water. The machine is pulled out and transported to the next process, and automated operation is achieved through photoelectric sensors and drive motors.
The automatic transportation of long strip-shaped dehydrated dyed towels has been realized, which greatly improves work efficiency, reduces labor consumption, and simplifies the operation process.
Smart Images
Figure CN222312230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textile machinery, and particularly to an automatic transfer line for long strip dehydrated dyed towels. Background Art
[0002] After the long strip towel fabric in the dyeing factory is dyed, it is dehydrated by a dehydrator, and then manually taken out and transported to the next process. Due to the long length of the long strip fabric, it is very laborious for the operator to take it out from the opening of the dehydrator, and it also takes time and effort to transport it to the next process by a trolley. Now, an automatic transfer line is specifically designed and developed to improve work efficiency and release labor force. Content of the Utility Model
[0003] Aiming at the problems existing in the prior art, the utility model provides an automatic transfer line for long strip dehydrated dyed towels. The equipment pulls out the long strip towels from the dehydrator, places them on the designated conveying channel, and automatically transports them to the next process station, greatly improving work efficiency and liberating the labor force.
[0004] To achieve the above object, the utility model provides the following technical solutions:
[0005] The automatic transfer line for long strip dehydrated dyed towels includes a towel picking ring and a towel picking cylinder provided on a bracket above the dehydrator. The top of the bracket is provided with two parallel horizontal guide rails. A towel feeding traveling crane is installed on the horizontal guide rails. The towel feeding traveling crane includes a rectangular vehicle, a towel feeding mechanism, and a clamping mechanism. Four traveling wheels are provided at the four corners of the upper part of the vehicle frame of the rectangular vehicle and are respectively located on the two side horizontal guide rails. The two front traveling wheels are connected by a driving shaft, and the driving shaft is connected to a first driving motor. The clamping frame of the clamping mechanism and the towel feeding roller of the towel feeding mechanism are movably connected back and forth between the two side plates of the vehicle frame. The clamping frame is connected to a telescopic cylinder, and the towel feeding roller is connected to a second driving motor. A conveying channel perpendicular to the bracket is provided beside the dehydrator and below the bracket.
[0006] A further improved scheme is that rollers are respectively connected to the outer sides of the left and right side plates of the vehicle frame, and the rollers are movably clamped in the side grooves of the horizontal guide rails. The structure is more stable and the walking is smoother.
[0007] A further improved scheme is that the clamping frame is in the shape of a "day" character, the middle shaft is rotatably connected to the vehicle frame, the end of the telescopic rod of the telescopic cylinder is connected to the upper cross bar, and the lower horizontal shaft is close to the towel feeding roller.
[0008] A further improved scheme is that photoelectric sensors are provided on the upper surfaces of the left and right side plates of the vehicle frame, and the photoelectric sensors are signal-connected to the second driving motor. When the towel feeding traveling crane with a towel walks to the position above the conveying channel, the photoelectric sensor transmits a signal to the second driving motor to drive the towel feeding roller to release the cloth.
[0009] A further improved scheme is that two rows of the conveying channels are arranged side by side.
[0010] A further improvement solution is that a limiting side baffle is provided on the upper surface of the horizontal guide rail and outside the walking wheels to prevent the walking wheels from shifting.
[0011] A further improvement solution is that two vertical guide rods are provided on the feeding side of the towel feeding roller to limit the long towel on the towel feeding roller and prevent it from getting stuck at both ends of the towel feeding roller.
[0012] A further improvement solution is that a climbing step is provided beside the dehydrator and below the towel picking cylinder, which is convenient for the operator to climb up to pull out the head end of the long towel in the dehydrator and wind it around the transfer line. Beneficial effects
[0013] In this application, a support is provided above the dehydrator to install a towel feeding traveling crane, which is then sent to the conveying channel at a fixed point and transferred to the next process station in cooperation, realizing automated operation, improving work efficiency and releasing labor force. Brief description of the drawings
[0014] Figure 1 It is a schematic structural diagram of the present utility model;
[0015] Figure 2 It is a partial structural schematic diagram of the present utility model;
[0016] Figure 3 It is an enlarged view of the towel feeding traveling crane of the present utility model. Specific implementation manners
[0017] As Figures 1 to 3 shown, the present utility model includes a towel picking ring 3 and a towel picking cylinder 4 provided on a support 2 above a dehydrator 1. The top of the support 2 is provided with two parallel horizontal guide rails 21, presenting a gantry structure. A towel feeding traveling crane 5 is installed on the horizontal guide rails 21. On the side of the dehydrator and below the support, there are two rows of conveying channels 6 arranged side by side and perpendicular to the support. The towel feeding traveling crane 5 includes a rectangular vehicle, a towel feeding mechanism, and a clamping mechanism. Four walking wheels 512 are provided at the four corners of the upper part of the vehicle frame 511 of the rectangular vehicle, which are respectively located on the two side horizontal guide rails 21. Roller wheels 515 are respectively connected to the outer sides of the left and right side plates of the vehicle frame 511, and the roller wheels 515 are movably clamped in the side grooves of the horizontal guide rails 21. The two front walking wheels 512 are connected by a driving shaft 513, and the driving shaft 513 is connected to a first driving motor 514. Between the two side plates of the vehicle frame 511, a clamping frame 531 of the clamping mechanism and a towel feeding roller 521 of the towel feeding mechanism are movably connected front and back. The clamping frame 531 is in the shape of a "day" character, and the middle shaft is rotatably connected to the vehicle frame. The end of the telescopic rod of the telescopic cylinder 532 is connected to the upper cross bar, and the lower cross shaft is close to the towel feeding roller 521. The towel feeding roller 521 is connected to a second driving motor 522. Photoelectric sensors 7 are provided on the upper surfaces of the left and right side plates of the vehicle frame 511.
[0018] A limiting side baffle 516 is provided on the upper surface of the horizontal guide rail and outside the walking wheels.
[0019] Two vertical guide rods 8 are provided on the feeding side of the towel feeding roller 521 .
[0020] A climbing step 9 is arranged beside the dehydrator and below the towel picking tube.
[0021] The head end of the long strip of dehydrated dyed towel is pulled out from the dehydrator, first passes through the towel picking circle 3, then passes through the towel picking cylinder 4, and extends upward to the towel feeding roller 521. The telescopic cylinder 532 pushes the lower horizontal axis of the clamping frame 531 close to the towel feeding roller to clamp the long strip of towel; the driving motor 1 514 of the towel feeding carriage 5 is started, and the towel feeding carriage 5 moves along the horizontal guide rail 21 toward the conveying path. When the towel feeding carriage reaches the specified position, the photoelectric sensor 7 detects a signal and transmits it to the driving motor 2 522 to start, the towel feeding roller 521 rotates, the telescopic rod of the telescopic cylinder 532 retracts, and the towel feeding roller puts the towel on the conveying path 6, and the conveying path 6 delivers the long strip of dehydrated dyed towel to the next process station.
[0022] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An automatic conveying line for long strips of dehydrated dyed towels, comprising a bracket (2) above a dehydrator (1) on which a towel picking ring (3) and a towel picking cylinder (4) are arranged, characterized in that: The top of the bracket (2) is provided with two parallel horizontal guide rails (21). A towel feeding traveling crane (5) is installed on the horizontal guide rails (21). The towel feeding traveling crane (5) includes a rectangular vehicle, a towel feeding mechanism, and a clamping mechanism. Four traveling wheels (512) are provided at the four corners of the upper part of the vehicle frame (511) of the rectangular vehicle and are respectively located on the two side horizontal guide rails (21). The two front traveling wheels (512) are connected by a drive shaft (513). The drive shaft (513) is connected to a first drive motor (514). A clamping frame (531) of the clamping mechanism and a towel feeding roller (521) of the towel feeding mechanism are movably connected in the front and back between the two side plates of the vehicle frame (511). The clamping frame (531) is connected to a telescopic cylinder (532). The towel feeding roller (521) is connected to a second drive motor (522). A conveying channel (6) perpendicular to the bracket is provided beside the dehydrator and below the bracket.
2. The automatic transfer line for long strip dehydrated dyed towels according to claim 1 is characterized by: Rollers (515) are respectively connected to the outer sides of the left and right side plates of the vehicle frame (511). The rollers (515) are movably clamped in the side grooves of the horizontal guide rails (21).
3. The automatic transfer line for long strip dehydrated dyed towels according to claim 1 is characterized by: The clamping frame (531) is in the shape of a "day". The middle shaft is rotatably connected to the vehicle frame. The end of the telescopic rod of the telescopic cylinder is connected to the upper cross bar. The lower horizontal shaft is close to the towel feeding roller.
4. The automatic transfer line for long strip dehydrated dyed towels according to claim 1 is characterized by: Photoelectric sensors (7) are provided on the upper surfaces of the left and right side plates of the vehicle frame (511).
5. The automatic transfer line for long strip dehydrated dyed towels according to claim 4 is characterized by: Two rows of the conveying channels (6) are arranged side by side.
6. The automatic transfer line for long strip dehydrated dyed towels according to claim 1 is characterized by: Limit side baffles (516) are provided on the upper surface of the horizontal guide rail and outside the traveling wheels.
7. The automatic transfer line for long strip dehydrated dyed towels according to claim 1 is characterized by: Two vertical guide rods (8) are provided on the feeding side of the towel feeding roller (521).
8. The automatic transfer line for long strip dehydrated dyed towels according to claim 1 is characterized by: A climbing step (9) is provided beside the dehydrator and below the towel picking cylinder.