Spraying device for full-automatic electrophoresis production line
By designing adjustable spray rack and rotating components, the spraying problem caused by the fixed spray head of the existing electrophoretic production line is solved, and the uniformity and comprehensiveness of the spraying is achieved, and the convenience and stability of the spray head are improved.
Patent Information
- Application Number
- CN202420703080.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The spray head fixed type of the spray device on the existing electrophoretic production line leads to uneven spraying, which is difficult to adapt to workpieces of different sizes.
A fully automatic electrophoretic production line spray device is designed, including an adjustable spray rack and rotating assembly. The nozzle position can be adjusted through multiple sets of mounting ports and slide grooves, combined with the motor-driven driving driving driving gear and limit groove to realize the nozzle. Flexible adjustment of position and angle.
Ensure uniformity and comprehensiveness of spraying, avoid spray blind spots, and improve the convenience and stability of the spray head.
Smart Images

Figure CN222313353U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrophoretic coating, in particular to a spray device for a full-automatic electrophoretic coating production line. Background Art
[0002] The fully automatic electrophoretic coating production line is a highly automated coating production line, which is mainly used for electrophoretic coating of workpieces. This production line integrates multiple process steps such as electrophoretic coating, water washing, drying and curing. Through automatic conveying equipment and control systems, it realizes continuous and automated coating operations on workpieces.
[0003] At present, the spray device on the electrophoresis production line has multiple groups of nozzles on the top of the spray device, which are mostly fixed. When the size and specifications of the sprayed parts change, there is a problem of non-concentration and non-uniformity in the spraying. For this reason, we propose a spray device for a fully automatic electrophoresis production line. Utility Model Content
[0004] The main purpose of the utility model is to provide a spray device for a fully automatic electrophoresis production line, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A spray device for a fully automatic electrophoresis production line comprises a spray frame, an adjustment component and a rotating component, wherein the spray frame comprises vertical plates movably mounted on both sides thereof, the adjustment component comprises a plurality of mounting openings arranged and extending through the vertical plates, and a spray head movably mounted in the mounting opening at the center of the vertical plates, a fixing block is fixedly mounted on the outer end of the spray head, and the fixing block matches the mounting opening, a slide groove is provided at the upper and lower ends of the mounting opening on the outer side of the vertical plates, a clamping groove is provided in the upper and lower vertical plates at the inner end of the slide groove, a restraining cavity is provided in the upper and lower ends of the fixed block, a clamping block is movably mounted in the clamping cavity, and the clamping block is movably mounted in the clamping groove, and a spring is movably mounted in the restraining cavity at the inner end of the clamping block.
[0007] Preferably, the adjustment assembly further comprises an outer arc edge arranged on the outer side of the top of the block.
[0008] Preferably, the adjustment component further comprises a plurality of groups of blocking covers movably installed in the installation opening, and a magnetic sheet fixedly installed at the rear end of the blocking cover, and the magnetic sheet is magnetically connected to the vertical plate.
[0009] Preferably, the rotating assembly includes an installation cavity opened in the center of the spray frame, and a rotating shaft fixedly installed at the center of the bottom of the vertical plate, and the rotating shaft is movably installed in the installation cavity, and a driven gear is also fixedly installed at the bottom of the rotating shaft, and a limiting groove is also opened in the driven gear, and a fixed column is movably installed in the limiting groove, and the bottom of the fixed column is fixed on the spray frame.
[0010] Preferably, the rotating assembly further comprises a driving gear meshingly mounted between driven gears on both sides of the mounting cavity, and a motor fixedly mounted on the upper end of the driving gear, and the top of the motor is fixed on the spray frame.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. In the utility model, the multiple groups of mounting openings provided in the vertical plate can make the spraying position of the nozzle in the vertical plate conveniently movable and adjustable, so as to flexibly adjust the position and spacing between the nozzles according to the corresponding spraying objects, thereby ensuring the uniformity of the spraying, and the clamping blocks at the upper and lower ends of the nozzle external fixing block can also ensure the convenience of nozzle adjustment and stability in use;
[0013] 2. In the utility model, the vertical plates on both sides of the upper end of the spray rack can also be rotated and adjusted on both sides by the active gear driven by the motor under the constraints of the fixed column and the limit groove, so as to ensure the comprehensiveness of the spraying of the spray object during the spraying and avoid the problem of no spraying in the dead corners after the spray object is sprayed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 For this utility model Figure 1 A magnified view of middle;
[0016] Figure 3 It is a partial side sectional view of the nozzle of the utility model;
[0017] Figure 4 It is a cross-sectional view of the spray rack of the utility model.
[0018] Reference numerals:
[0019] 100, spray rack; 101, vertical board;
[0020] 200, adjustment assembly; 201, mounting port; 202, nozzle; 203, fixing block; 204, slide slot; 205, clamping slot; 206, restraining chamber; 207, clamping block; 208, spring; 209, outer arc edge; 210, blocking cover; 211, magnetic sheet;
[0021] 300, rotating assembly; 301, mounting cavity; 302, rotating shaft; 303, driven gear; 304, limiting groove; 305, fixing column; 306, driving gear; 307, motor. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] Embodiment 1:
[0024] like Figure 1-3 As shown, the present embodiment provides a spray device for a fully automatic electrophoresis production line, including a spray frame 100, an adjustment component 200 and a rotating component 300. The spray frame 100 includes vertical plates 101 movably installed on both sides thereof, the adjustment component 200 includes a plurality of mounting openings 201 arranged and opened through the vertical plate 101, and a spray head 202 movably installed in the mounting opening 201 at the center of the vertical plate 101, the outer ends of the spray heads 202 are also fixedly installed with fixed blocks 203, and the fixed blocks 203 match the mounting opening 201, and the upper and lower ends of the mounting opening 201 on the outer side of the vertical plate 101 are also provided with slide grooves 204, and the inner ends of the slide grooves 204 are A card slot 205 is also provided in the upper and lower side vertical plates 101, and a restraining cavity 206 is also provided at the upper and lower ends of the fixed block 203. A card block 207 is movably installed in the restraining cavity 206, and the card block 207 is movably installed in the card slot 205. A spring 208 is also movably installed in the restraining cavity 206 at the inner end of the card block 207. The adjustment component 200 also includes an outer arc edge 209 arranged on the outer side of the top of the card block 207. The adjustment component 200 also includes a plurality of groups of blocking covers 210 movably installed in the installation port 201, and a magnetic sheet 211 fixedly installed at the rear end of the blocking cover 210, and the magnetic sheet 211 is connected to the vertical plate 101 by magnetic attraction.
[0025] Specifically, the fully automatic electrophoretic coating production line is a highly automated coating production line, which is mainly used for electrophoretic coating of workpieces, and the spray device used in the fully automatic electrophoretic coating production line is a device for spraying powder coating on electrophoretic parts. The multiple groups of mounting ports 201 opened in the upper plate 101 of the spray frame 100 can make the spraying position of the nozzle 202 in the upper plate 101 conveniently movable and adjustable, so as to flexibly adjust the position and spacing between the nozzles 202 according to the corresponding spraying objects, thereby ensuring the uniformity of the spraying, and the nozzle 202 external fixing block The clamping block 207 at the upper and lower ends of 203 can also ensure the convenience of adjusting the nozzle 202 and the stability during use. The spring 208 and the clamping block 207 movably installed in the restraining cavity 206 at the upper and lower ends of the fixed block 203 are mainly used for the clamping and restraining in the upper and lower end grooves 205 in the installation port 201. The outer arc edge 209 on the outside of the clamping block 207 is mainly used to ensure the convenience when pulling out from the installation port 201. The blocking cover 210 movably installed in the installation port 201 and fixed by adsorption of the magnetic sheet 211 is mainly used for blocking the idle installation port 201.
[0026] Embodiment 2:
[0027] Based on the first embodiment, Figure 4 As shown, the rotating assembly 300 includes an installation cavity 301 opened in the center of the spray rack 100, and a rotating shaft 302 fixedly installed at the center of the bottom of the vertical plate 101, and the rotating shaft 302 is movably installed in the installation cavity 301, and a driven gear 303 is also fixedly installed at the bottom of the rotating shaft 302, and a limiting groove 304 is also opened in the driven gear 303, and a fixed column 305 is movably installed in the limiting groove 304, and the bottom of the fixed column 305 is fixed on the spray rack 100. The rotating assembly 300 also includes a driving gear 306 meshingly installed between the driven gears 303 on both sides in the installation cavity 301, and a motor 307 fixedly installed on the upper end of the driving gear 306, and the top of the motor 307 is fixed on the spray rack 100.
[0028] Specifically, the vertical plates 101 on both sides of the upper end of the spray rack 100 can also be rotated and adjusted on both sides through the driving gear 306 driven by the motor 307, under the constraints of the fixed column 305 and the limiting groove 304, so as to ensure the comprehensiveness of the spraying object during the spraying and avoid the problem of unsprayed dead corners after the spraying object. The limiting groove 304 opened in the driven gear 303 and the fixed column 305 installed in the limiting groove 304 are mainly used for limiting on both sides during the rotation adjustment of the vertical plate 101, so as to avoid the problem of collision with the spraying object.
[0029] The working principle and use process of this utility model:
[0030] Before processing the workpiece, the nozzle 202 in the outer mounting opening 201 on the vertical plate 101 can be pulled out according to the size of the workpiece, so that the clamping block 207 on the upper end of the outer end fixing block 203 can be pulled by the nozzle 202 through the outer arc edge 209 on the outside and contracted to the inside of the restraining cavity 206, so that the nozzle 202 can be taken out through the outer mounting opening 201. After the outer nozzle 202 is taken out, the installation position is determined and the blocking cover 210 in the central mounting opening 201 is taken out, so that after the blocking cover 210 is taken out, it can be reinserted into the interior of this mounting opening 201, thereby completing the replacement of the nozzle 202. After the positions of the multiple groups of nozzles 202 are adjusted, the workpieces transported on the fully automatic electrophoresis production line can be transported between the neutral plates 101, and then the workpieces can be evenly sprayed through the multiple groups of nozzles 202 in the center. At the same time, during the spraying of the nozzles 202, the motor 307 in the spray rack 100 is also started, so that the active gear 306 driven by the motor 307 rotates forward and reverse, and the driven gears 303 on both sides of the transmission and the upper end of the driven gear 303 are connected to the vertical plate 101 through the rotating shaft 302 for cyclic forward and reverse adjustment on both sides, so as to ensure the comprehensiveness of the spraying of the nozzles 202.
[0031] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A spray device for a fully automatic electrophoresis production line, comprising a spray frame (100), an adjustment component (200) and a rotating component (300), wherein the spray frame (100) comprises vertical plates (101) movably mounted on both sides thereof, characterized in that: The adjustment assembly (200) comprises a plurality of mounting openings (201) arranged and extending through the vertical plate (101), and a nozzle (202) movably installed in the mounting opening (201) at the center of the vertical plate (101), wherein a fixing block (203) is fixedly installed at the outer end of each of the nozzles (202), and the fixing block (203) matches the mounting opening (201), and a sliding block is provided at the upper and lower ends of the mounting opening (201) outside the vertical plate (101). A slot (204) is provided, and a clamping slot (205) is provided in the upper and lower side vertical plates (101) at the inner ends of the slide slot (204). A restraining cavity (206) is provided in the upper and lower ends of the fixed block (203). A clamping block (207) is movably installed in the restraining cavity (206), and the clamping block (207) is movably installed in the slot (205). A spring (208) is movably installed in the restraining cavity (206) at the inner end of the clamping block (207).
2. The spray device for a fully automatic electrophoresis production line according to claim 1, characterized in that: The adjustment assembly (200) further comprises an outer arc edge (209) arranged on the outer side of the top of the clamping block (207).
3. The spray device for a fully automatic electrophoresis production line according to claim 1, characterized in that: The adjustment assembly (200) further comprises a plurality of groups of blocking covers (210) movably mounted in the mounting opening (201), and a magnetic sheet (211) fixedly mounted at the rear end of the blocking cover (210), wherein the magnetic sheet (211) is magnetically connected to the vertical plate (101).
4. The spray device for a fully automatic electrophoresis production line according to claim 1, characterized in that: The rotating assembly (300) comprises an installation cavity (301) provided at the center of the spray rack (100), and a rotating shaft (302) fixedly installed at the center of the bottom of the vertical plate (101), and the rotating shaft (302) is movably installed in the installation cavity (301), and a driven gear (303) is fixedly installed at the bottom of the rotating shaft (302), and a limiting groove (304) is provided in the driven gear (303), and a fixed column (305) is movably installed in the limiting groove (304), and the bottom of the fixed column (305) is fixed to the spray rack (100).
5. The spray device for a fully automatic electrophoresis production line according to claim 1, characterized in that: The rotating assembly (300) further comprises a driving gear (306) meshedly mounted between the driven gears (303) on both sides of the mounting cavity (301), and a motor (307) fixedly mounted on the upper end of the driving gear (306), and the top of the motor (307) is fixed on the spray frame (100).