Uniform warp sizing device for improving polyester-viscose gray fabric dyeing effect

By designing the material box and sizing adjustment mechanism, using the combined structure of threaded rotary rod, lifting rod, rack and baffle bar, uniform sizing of warp lines is achieved, solving the problem that traditional devices are difficult to adjust the sizing amount and improving the dyeing effect .

CN222313521UActive Publication Date: 2025-01-07HANGZHOU YIDUI TEXTILE CO LTD
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Patent Information

Application Number
CN202421479202.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-01-07
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

Traditional warp sizing devices are difficult to adjust the amount of sizing for different numbers and specifications of warp sizing, resulting in uneven color distribution during dyeing, and there may be problems of insufficient or excessive sizing.

Method used

A device including a material box and a sizing adjustment mechanism is designed. By rotating the threaded rotary rod and lifting rod on the mounting box, the rack and baffle bar are driven to adjust the angle, and combined with compression spring and gear transmission, the sizing amount is achieved. Adjust and guide the warp lines evenly sizing through the wire roll.

Benefits of technology

The uniform sizing of warp threads of different quantities and specifications is achieved, and the dyeing effect of polyester-adhesive grey cloth is improved, ensuring the uniform wetting of warp threads and the precise control of the sizing amount.

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Abstract

The utility model discloses a warp uniform sizing device for improving the dyeing effect of polyester-viscose grey cloth, and relates to the technical field of fabric production, the warp uniform sizing device comprises a material box, an opening is formed in the bottom wall of the center of the material box, a sizing adjusting mechanism is arranged on the material box, and the sizing adjusting mechanism comprises material quantity adjusting and controlling assemblies arranged on the two sides of the lower portion of the opening of the material box, comprising two sets of rotating rods rotationally installed on the lower wall of a material box, and baffle strips are fixedly connected to the two sets of rotating rods; the positioning assembly is arranged on the outer wall of one side of the material box and used for driving the two sets of rotating rods to rotate, by designing the sizing adjusting mechanism, slurry for dyeing polyester-viscose gray fabric flows out through an opening in the material box and flows into a sizing box on the lower portion through a gap between two sets of symmetrically-designed baffle strips in the material amount adjusting and controlling assembly on the lower portion, and the sizing adjusting mechanism is arranged on the upper portion of the material box. And the angle of the rotating rod and the baffle strip is adjusted, so that the sizing amount is adjusted and controlled according to requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric production, in particular to a warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabrics. Background Art

[0002] With the rapid development of the textile industry, polyester-viscose grey fabric, as an important textile, has a growing market demand. Polyester-viscose grey fabric is favored by consumers due to its excellent physical properties and wide application fields. However, in the dyeing process of polyester-viscose grey fabric, the problem of uneven warp dyeing has always troubled manufacturers, which not only affects the appearance quality of the product, but also reduces its market competitiveness. At present, the traditional sizing device is difficult to achieve uniform sizing of the warp in the processing process of polyester-viscose grey fabric before dyeing, resulting in uneven color distribution during dyeing.

[0003] In the prior art, a patent with publication number CN210561173U proposes a warp sizing device, including a frame, a sizing trough installed on the frame, a sizing roller located below the sizing trough, and a sizing plate close to the outer wall of the sizing roller. The sizing plate includes a vertical plate connected to the frame, a baffle connected to the vertical plate, and a gap is left between the opposite end of the baffle connected to the vertical plate and the outer wall of the sizing roller. The warp of the utility model passes under the sizing roller, and slurry is placed in the sizing trough. The slurry drips from the bottom of the sizing trough to the sizing roller. The slurry is accumulated by the slurry plate, and the slurry gathered by the slurry plate will form a uniform slurry layer on the sizing roller, so that the warp can be sizing continuously when passing through the sizing roller, and there will be no situation where a warp is incompletely sizing.

[0004] Although the above patent solves the problem of uneven material loading in the traditional warp sizing device, the rate of material outflow from the existing sizing holes is fixed, and it is difficult to adjust the sizing amount for warps of different numbers and specifications. For example, when the number of warps is large and the size of the line is large, more sizing will be consumed accordingly. If the sizing amount cannot reach the required value, the warp will easily be insufficiently sizing, and vice versa, it will cause the problem of excessive sizing. For this reason, the utility model provides a warp uniform sizing device for improving the dyeing effect of polyester-viscosity grey cloth. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides a warp uniform sizing device for improving the dyeing effect of polyester-viscose grey cloth, which solves the problem that the rate of outflow of material from the existing slurry holes is fixed and it is difficult to adjust the sizing amount for warps of different quantities and specifications.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric, comprising a material box, the central bottom wall of the material box is provided with an opening, and a sizing adjustment mechanism is provided on the material box, and the sizing adjustment mechanism includes:

[0007] The material quantity regulating assembly is arranged on both sides of the lower opening of the material box, and includes two groups of rotating rods rotatably mounted on the lower wall of the material box, and the two groups of rotating rods are fixedly connected with baffle strips;

[0008] The positioning assembly is arranged on an outer wall of one side of the material box and is used to drive the two groups of rotating rods to rotate.

[0009] Preferably, the positioning assembly includes an installation box fixedly installed on the outer wall of one side of the material box, a sleeve is fixedly connected to the inner wall of the top of the installation box, a sliding column is slidably installed on the lower end of the sleeve, a gasket is fixedly connected to the lower end of the sliding column, and a compression spring is connected between the gasket and the sleeve, and the compression spring is sleeved on the outside of the sliding column.

[0010] Preferably, a rack is fixed to the lower end of the gasket, and a lifting rod is fixed to the bottom end of the rack. A threaded rotating rod is threadedly installed at the center position of the lifting rod, and the lower part of the threaded rotating rod extends to the outside of the installation box.

[0011] Preferably, one side of the rotating rod extends into the interior of the installation box and is welded with a gear, and the rack is meshingly connected with the gear.

[0012] Preferably, a connecting frame is fixed to the lower end of the material box, and a sizing box is fixedly connected to the lower end of the connecting frame.

[0013] Preferably, a wire winding roller is installed on the inner wall of the sizing box, and the wire winding roller and the opening provided on the central bottom wall of the material box are on the same vertical line.

[0014] Beneficial Effects

[0015] The utility model provides a warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric. Compared with the prior art, it has the following beneficial effects:

[0016] (1) The warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric is designed with a sizing adjustment mechanism. The slurry for dyeing the polyester-viscose grey fabric flows out through the opening on the material box, and flows into the sizing box below through the gap between two sets of symmetrically designed baffle strips in the material quantity control component below. The sizing amount is then adjusted according to demand by adjusting the angle of the rotating rod and the baffle strip. The sizing box is designed to be open at the top, and a wire winding roller is installed on it to guide the warp threads that need to be sizing. The warp threads are uniformly sizing after being infiltrated with the slurry.

[0017] (2) The warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric is arranged by rotating the threaded rotating rod on the mounting box. The threaded rotating rod rotates on itself and drives the lifting rod to move up and down through the threaded cooperation with the lifting rod. The lifting rod drives the racks on both sides to move up and down, and then drives the compression spring to be compressed or extended during the process of the racks moving up and down through the meshing transmission between the gears. The transmission is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is an open schematic diagram of the installation box of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the sizing adjustment mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the enlarged structure of the positioning component of the utility model.

[0022] In the figure: 1- material box, 2- sizing adjustment mechanism, 21- material quantity control component, 211- rotating rod, 212- baffle strip, 22- positioning component, 221- installation box, 222- threaded rotating rod, 223- lifting rod, 224- rack, 225- gear, 226- gasket, 227- sliding column, 228- sleeve, 229- compression spring, 3- connecting frame, 4- sizing box, 5- winding roller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 The utility model provides a technical solution: a warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric, comprising a material box 1, the central bottom wall of the material box 1 is provided with an opening, and a sizing adjustment mechanism 2 is provided on the material box 1, and the sizing adjustment mechanism 2 includes:

[0025] The material quantity regulating assembly 21 is arranged on both sides of the lower opening of the material box 1, and includes two sets of rotating rods 211 rotatably mounted on the lower wall of the material box 1, and the two sets of rotating rods 211 are fixedly connected with baffle strips 212;

[0026] The positioning assembly 22 is disposed on an outer wall of one side of the material box 1 and is used to drive the two sets of rotating rods 211 to rotate.

[0027] In this embodiment, the positioning assembly 22 includes an installation box 221 fixedly installed on the outer wall of one side of the material box 1, a sleeve 228 is fixedly connected to the inner wall of the top of the installation box 221, a sliding column 227 is slidably installed at the lower end of the sleeve 228, a gasket 226 is fixedly connected to the lower end of the sliding column 227, and a compression spring 229 is connected between the gasket 226 and the sleeve 228, and the compression spring 229 is sleeved on the outside of the sliding column 227, a rack 224 is fixed to the lower end of the gasket 226, and a lifting rod 223 is fixed to the bottom end of the rack 224, and a threaded rotating rod 223 is threadedly installed at the center position of the lifting rod 223. Rod 222, and the lower part of the threaded rotating rod 222 extends to the outside of the installation box 221, one side of the rotating rod 211 extends to the inside of the installation box 221 and is welded with a gear 225, and the rack 224 is meshed with the gear 225. By rotating the threaded rotating rod 222 on the installation box 221, the threaded rotating rod 222 rotates and drives the latter to rise and fall through the thread cooperation with the lifting rod 223, and the lifting rod 223 drives the racks 224 on both sides to extend and retract up and down, and then drives the rotating rod 211 and the baffle strip 212 to adjust the angle through the meshing transmission with the gear 225.

[0028] In this embodiment, a connecting frame 3 is fixed to the lower end of the material box 1, and a sizing box 4 is fixedly connected to the lower end of the connecting frame 3. A wire winding roller 5 is installed on the inner wall of the sizing box 4. The wire winding roller 5 and the opening set on the central bottom wall of the material box 1 are on the same vertical line. The sizing box 4 is designed to be open at the upper end, and a wire winding roller 5 is installed on it to guide the warp threads that need to be sizing.

[0029] It is worth noting that the ends of the two groups of symmetrically designed baffle strips 212 are provided with baffle plates fixed to the material box 1, thereby preventing excessive leakage of slurry from the two ends.

[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0031] During operation, the slurry used for dyeing the polyester-viscose grey fabric flows out through the opening on the material box 1, and flows into the sizing box 4 below through the gap between the two groups of symmetrically designed baffle strips 212 in the material quantity control component 21 below. The sizing box 4 is designed to be open at the upper end, and is equipped with a wire winding roller 5 to guide the warp threads that need to be sizing. The warp threads are evenly sizing after being infiltrated with the slurry; the sizing adjustment mechanism 2 is designed, by rotating the threaded rotating rod 222 on the installation box 221, the threaded rotating rod 222 rotates and drives the latter to rise and fall through the threaded cooperation with the lifting rod 223, the lifting rod 223 drives the racks 224 on both sides to extend and retract up and down, and then drives the rotating rod 211 and the baffle strip 212 to adjust the angle and flip through the meshing transmission between the gear 225, and the compression spring 229 cooperates to compress or extend during the extension and retraction of the rack 224.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric, comprising a material box (1), wherein the central bottom wall of the material box (1) is provided with an opening, and is characterized in that: The material box (1) is provided with a sizing adjustment mechanism (2), and the sizing adjustment mechanism (2) comprises: A material quantity control component (21) is arranged on both sides of the lower opening of the material box (1), and comprises two groups of rotating rods (211) rotatably mounted on the lower wall of the material box (1), and baffle strips (212) are fixedly connected to the two groups of rotating rods (211); The positioning assembly (22) is arranged on an outer wall of one side of the material box (1) and is used to drive the two groups of rotating rods (211) to rotate.

2. The warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric according to claim 1, characterized in that: The positioning assembly (22) comprises an installation box (221) fixedly installed on the outer wall of one side of the material box (1); a sleeve (228) is fixedly connected to the inner wall of the top of the installation box (221); a sliding column (227) is slidably installed on the lower end of the sleeve (228); a gasket (226) is fixedly connected to the lower end of the sliding column (227); a compression spring (229) is connected between the gasket (226) and the sleeve (228); and the compression spring (229) is sleeved on the outside of the sliding column (227).

3. The warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric according to claim 2, characterized in that: A rack (224) is fixed to the lower end of the gasket (226), and a lifting rod (223) is fixed to the bottom end of the rack (224). A threaded rotating rod (222) is threadedly installed at the center of the lifting rod (223), and the lower part of the threaded rotating rod (222) extends to the outside of the installation box (221).

4. The warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric according to claim 3, characterized in that: One side of the rotating rod (211) extends to the inside of the installation box (221) and is welded with a gear (225), and the rack (224) is meshingly connected with the gear (225).

5. The warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric according to claim 1, characterized in that: A connecting frame (3) is fixed to the lower end of the material box (1), and a sizing box (4) is fixedly connected to the lower end of the connecting frame (3).

6. The warp uniform sizing device for improving the dyeing effect of polyester-viscose grey fabric according to claim 5, characterized in that: A wire winding roller (5) is installed on the inner wall of the sizing box (4), and the wire winding roller (5) and the opening provided on the central bottom wall of the material box (1) are located on the same vertical line.

Citation Information

Patent Citations

  • Warp sizing device

    CN210561173U