Textile fabric shaping and cooling device

By setting up a plurality of roll walls and circulating cooling water routes in the textile fabric setting cooling device, the wrinkle problem caused by cooling inhomogeneity in the prior art is solved, and a more efficient and uniform fabric cooling setting is achieved.

CN222313554UActive Publication Date: 2025-01-07HANGZHOU MINGSHENG TIANJI TEXTILE CO LTD
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Patent Information

Application Number
CN202323556802.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-01-07
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

The existing textile fabric shaped cooling device has uneven heat exchange during the cooling process, resulting in uneven cooling of the fabric and prone to wrinkle problems.

Method used

Design multiple roller walls in parallel to make the fabric pass through in a wavy shape, roll the fabric with the roller wall, and inject circulating cooling water into the multiple roller walls through the water supply member, so that the cooling water is S-shaped in the roller wall. Route flow increases the contact area and contact time between the fabric and the roller wall, and improves cooling efficiency and uniformity.

Benefits of technology

It effectively avoids wrinkles in the fabric during cooling, improves cooling effect and efficiency, and ensures uniform shape and texture of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of textile fabrics, and particularly relates to a textile fabric shaping and cooling device which comprises a base, a top shell fixedly connected to the upper end of the base, a plurality of groups of end covers rotationally connected between the base and the top shell, roller walls fixedly connected between each group of end covers, and a plurality of roller walls evenly distributed and close to one another. Wave-shaped cloth is clamped and wound among the multiple roller walls, a water tank is fixedly connected to the bottom of the base, and a water supply component is arranged between the multiple sets of end covers and the water tank. The cloth is cooled and shaped through the multiple parallel rollers, the cloth is flattened through the rollers, wrinkles are avoided, meanwhile, the cloth passes through the rollers in a wave shape, the contact area between the cloth and the rollers is increased, the cooling effect is improved, meanwhile, cooling water in the rollers circularly flows in an S shape through the water supply component, and the cooling effect is improved. And the cooling uniformity is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile fabrics, in particular to a textile fabric shaping and cooling device. Background Art

[0002] Textiles are commonly used in decorative materials and are essential daily necessities in people's daily life and production. Textiles need to go through the necessary processes in the production process, among which heat setting is an essential key step in the production of textiles. Heat setting is to shape the textiles through temperature and extrusion. After heat setting, the textiles will not have problems such as wrinkles. After heat setting, the textiles are convenient for subsequent processing of textiles and are easy to make into various exquisite clothing.

[0003] When shaping textiles, the fabric needs to be heated first and then allowed to cool naturally to shape. However, the natural cooling time is long, and the fabric is prone to secondary wrinkles due to uneven cooling during the natural cooling process, which is not conducive to the rapid cooling and shaping of the fabric. As a result, many fabric shaping and cooling devices have been developed to accelerate the cooling and shaping process of the fabric.

[0004] A Chinese patent with authorization announcement number CN215328820U discloses a textile fabric shaping cooling device, including a cooling box and a water tank, wherein the lower surface of the cooling box is fixedly connected to the upper surface of the water tank, and the left and right side surfaces of the inner wall of the cooling box are symmetrically clamped with two bearings a and bearing b, and the two bearings a and bearing b are respectively sleeved with a hollow shaft and a rotating shaft, and by arranging a motor a, a gear a, a gear b and a cooling roller, the motor a is started to drive the gear a and the gear b to rotate, and the rotation of the gear a and the gear b drives the two cooling rollers to rotate to cool the outer surface of the textile fabric body, and at the same time, the outer surface of the textile fabric body is flattened and shaped by the two cooling boxes to avoid wrinkles on the textile fabric body during the shaping and cooling process, thereby solving the problem of uneven cooling of the textile fabric body during the cooling process of the existing mechanical cooling device, which causes wrinkles on the fabric.

[0005] However, the above has the following shortcomings:

[0006] The above patent cools and shapes the fabric by passing cooling water into two rollers, and uses the rollers to crush the fabric passing between the rollers. However, when the fabric passes through the rollers, the contact area and contact time between the fabric and the rollers are too small, making it difficult to effectively remove the heat from the fabric, resulting in poor cooling effect and cooling efficiency.

[0007] In the above patent, the water inlet pipe and the water extraction pipe of the roller are arranged at the same end of the roller. When low-temperature water is injected into the roller, part of the low-temperature water is sucked away by the water extraction pipe before it completely reaches the end of the roller, resulting in the cooling water at the end of the roller being unable to effectively exchange heat, causing the temperature at one end of the hollow shaft on the roller to be low, while the temperature at one end of the rotating shaft is high, resulting in uneven cooling of the fabric by the roller, which can easily lead to wrinkles on the fabric due to uneven cooling. Utility Model Content

[0008] In order to overcome the deficiencies of the prior art, the utility model solves the technical problem of arranging a plurality of roller walls in parallel, allowing the cloth to pass through the plurality of roller walls in a wave shape, and then using the roller walls to roll the cloth, thereby effectively avoiding wrinkles on the cloth during the cooling process, and at the same time using a water supply component to inject circulating cooling water into the plurality of roller walls, and allowing the cooling water to flow in the plurality of roller walls in an S-shaped route, thereby improving the cooling effect and uniformity of the cloth, and using the cloth in a wave shape to closely contact with the plurality of roller walls, thereby increasing the contact area between the cloth and the roller walls, thereby improving the cooling effect and efficiency.

[0009] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a textile fabric shaping and cooling device, comprising a base, a top shell fixedly connected to the upper end of the base, a plurality of groups of hollow end covers symmetrically distributed and rotatably connected between the base and the top shell, a roller wall fixedly connected between each group of the end covers, a plurality of the roller walls are evenly distributed and close to each other, a rib plate is fixedly connected inside each of the roller walls, a plurality of through holes are evenly distributed on each of the rib plates, the roller wall is made of a hard material with good thermal conductivity, the wall thickness of the roller wall is relatively thin, wavy cloth is clamped and wound between the plurality of the roller walls, and a water tank is fixedly connected to the bottom of the base.

[0010] By arranging a plurality of roller walls in parallel and allowing the cloth to pass between the plurality of roller walls in a wave shape, and then using the roller walls to roll the cloth, wrinkles on the cloth during the cooling process can be effectively avoided.

[0011] The wavy cloth is in close contact with multiple roller walls, thereby increasing the contact area between the cloth and the roller walls and improving the cooling effect and efficiency.

[0012] Furthermore, the end cover located at the starting point is rotatably connected to a water inlet pipe, the bottom of the water inlet pipe is connected to a water pump connected to the inside of the water tank, the end cover located at the end is rotatably connected to a return pipe, the bottom of the return pipe is connected to a ball valve connected to the inside of the water tank, and multiple connecting pipes are alternately connected between the remaining end covers, and the water inlet pipe, return pipe and each connecting pipe are fixedly connected to the base and the top shell respectively.

[0013] By arranging water inlet pipes, water return pipes and connecting pipes, the cooling water can flow in an S-shaped route in multiple roller walls, thereby improving the cooling effect and uniformity of the cloth.

[0014] Furthermore, a collar is fixedly connected to the end of each end cover near the water pump, and an exhaust valve fixedly connected to the end cover is arranged in the groove of each collar, and each exhaust valve is communicated with the inside of the roller wall.

[0015] By providing an exhaust valve, when water is initially injected into the roller wall, the air in the roller wall can be effectively evacuated, so that the cooling water can fill the roller wall, thereby improving the cooling effect.

[0016] Furthermore, each end cover end close to the ball valve side is fixedly connected to a driven gear, and the multiple driven gears are meshingly connected to each other. A second motor is fixedly connected to the outside of the base, and the power output end of the second motor passes through the base and is transmission-connected to a driving gear, and the driving gear is meshingly connected to one of the driven gears.

[0017] By utilizing the meshing between a plurality of driven gears, the roller wall can effectively achieve the rolling and conveying effect on the cloth, and the structure is simple, reliable and has good effect.

[0018] Furthermore, a shaft seat is fixedly connected to one side of the water tank, a winding roller is rotatably connected inside the shaft seat, the winding roller is fixedly connected to the end of the cloth, and one end of the winding roller extending out of the shaft seat is transmission-connected to the first motor.

[0019] The winding roller can be used to directly wind up the fabric after shaping and cooling, and to pull and tension the fabric, thereby ensuring close contact between the roller wall and the fabric, thereby improving the cooling effect.

[0020] In summary, compared with the prior art, the beneficial effects of the present invention are:

[0021] By arranging a plurality of roller walls in parallel and allowing the cloth to pass between the plurality of roller walls in a wave shape, and then using the roller walls to roll the cloth, wrinkles on the cloth during the cooling process can be effectively avoided.

[0022] The circulating cooling water is injected into the multiple roller walls by using the water supply component, and the cooling water is made to flow in the multiple roller walls in an S-shaped route, thereby improving the cooling effect and uniformity of the cloth.

[0023] Furthermore, the wavy cloth is in close contact with the walls of multiple rollers, thereby increasing the contact area between the cloth and the walls of the rollers, thereby improving the cooling effect and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of this patent.

[0025] Figure 2 This is a side view of the patent.

[0026] Figure 3 for Figure 2 Stereoscopic cross-sectional view at AA in the middle.

[0027] Figure 4 for Figure 2 Three-dimensional cross-sectional view at the middle BB.

[0028] Figure 5 for Figure 4 A partial enlarged view of point C in the middle.

[0029] Figure 6 This is a schematic diagram of the main structure of this patent.

[0030] Figure 7 for Figure 6 A partial enlarged view of point D in the middle.

[0031] Figure 8 This is a schematic diagram of the structure of the roller wall in this patent.

[0032] Explanation of the reference numerals: base 10; top shell 11; connecting pipe 12; water inlet pipe 13; water pump 14; water return pipe 15; ball valve 16; first motor 17; shaft seat 18; winding roller 19; cloth 20; second motor 21; water tank 22; roller wall 23; driven gear 24; rib plate 25; end cover 26; collar 27; driving gear 28; exhaust valve 29; through hole 30; ventilation fan 31. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention.

[0034] Embodiment 1:

[0035] like Figure 1 , Figure 3 , Figure 4 and Figure 6 As shown, a textile fabric shaping and cooling device comprises a base 10, a top shell 11 is fixedly connected to the upper end of the base 10, a plurality of groups of hollow end covers 26 are symmetrically distributed and rotatably connected between the base 10 and the top shell 11, roller walls 23 are fixedly connected between each group of end covers 26, the plurality of roller walls 23 are evenly distributed and close to each other, a rib plate 25 is fixedly connected inside each roller wall 23, a plurality of groups of through holes 30 are evenly distributed on each rib plate 25, the roller wall 23 is made of a hard material with good thermal conductivity, the wall thickness of the roller wall 23 is relatively thin, a wavy cloth 20 is clamped and wound between the plurality of roller walls 23, and a water tank 22 is fixedly connected to the bottom of the base 10.

[0036] By arranging a plurality of roller walls 23 in parallel and allowing the cloth 20 to pass between the plurality of roller walls 23 in a wave shape, and then using the roller walls 23 to roll the cloth 20, wrinkles on the cloth 20 during the cooling process can be effectively avoided. The cloth 20 is in close contact with the plurality of roller walls 23 in a wave shape, thereby increasing the contact area between the cloth and the roller walls 23, and improving the cooling effect and efficiency.

[0037] like Figure 1 , Figure 2 , Figure 4 and Figure 6 As shown, the end cover 26 located at the starting point is rotatably connected to the water inlet pipe 13, the bottom of the water inlet pipe 13 is connected to the water pump 14 connected to the inside of the water tank 22, the end cover 26 located at the end is rotatably connected to the return pipe 15, the bottom of the return pipe 15 is connected to the ball valve 16 connected to the inside of the water tank 22, and multiple connecting pipes 12 are alternately connected between the remaining end covers 26, and the water inlet pipe 13, the return pipe 15 and each connecting pipe 12 are fixedly connected to the base 10 and the top shell 11 respectively.

[0038] By providing the water inlet pipe 13, the water return pipe 15 and the connecting pipe 12, the cooling water is made to flow in an S-shaped route in the plurality of roller walls 23, thereby improving the cooling effect and uniformity of the cloth.

[0039] like Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, a collar 27 is fixedly connected to the end of each end cover 26 near the water pump 14 , and an exhaust valve 29 fixedly connected to the end cover 26 is arranged in the groove of each collar 27 , and each exhaust valve 29 is communicated with the inside of the roller wall 23 .

[0040] By providing the exhaust valve 29, when water is initially injected into the roller wall 23, the air in the roller wall 23 can be effectively exhausted, so that the cooling water can fill the roller wall 23, thereby improving the cooling effect.

[0041] like Figure 3 and Figure 6 As shown, a driven gear 24 is fixedly connected to the end of each end cover 26 close to the ball valve 16, and multiple driven gears 24 are meshingly connected to each other. A second motor 21 is fixedly connected to the outside of the base 10, and the power output end of the second motor 21 passes through the base 10 and is transmission-connected to a driving gear 28, and the driving gear 28 is meshingly connected to one of the driven gears 24.

[0042] By utilizing the meshing between the plurality of driven gears 24 , the roller wall 23 can effectively achieve the rolling and conveying effect on the cloth, and the structure is simple, reliable and has good effect.

[0043] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a shaft seat 18 is fixedly connected to one side of the water tank 22, a winding roller 19 is rotatably connected inside the shaft seat 18, the winding roller 19 is fixedly connected to the end of the cloth 20, and one end of the winding roller 19 extending out of the shaft seat 18 is transmission-connected to the first motor 17.

[0044] The winding roller 19 can be used to directly wind up the fabric after shaping and cooling, and to pull and tension the fabric 20, thereby ensuring a close fit between the roller wall 23 and the fabric, thereby improving the cooling effect.

[0045] In this embodiment, initially, the operator injects a sufficient amount of cooling water into the through hole 30, then connects the device to the power supply and the control system, then removes the top shell 11, adjusts the position of the roller wall 23 so that each exhaust valve 29 faces upward, then closes the ball valve 16 and starts the water pump 14, and uses the water pump 14 to inject cooling water into each roller wall 23 through the water inlet pipe 13, and then the operator opens the exhaust valves 29 one by one, and discharges the residual gas in the roller wall 23 while injecting water, so that the cooling water can fill the roller wall 23, thereby improving the cooling effect.

[0046] After filling with water, the operator opens the ball valve 16 to form a cooling water loop, which circulates in an S shape in the roller wall 23 to cool down the temperature. The operator then passes the cloth 20 through the multiple roller walls 23 in a wave shape, and finally fixes the end of the cloth 20 on the winding roller 19, and then starts the first motor 17 to drive the winding roller 19 to rotate and wind up the cloth.

[0047] At the same time, the second motor 21 is started, and the driven gear 24 is driven by the driving gear 28 to make the multiple roller walls 23 rotate relative to each other. Due to the mutual meshing transmission of the driven gear 24, the two adjacent roller walls 23 rotate in opposite directions but at the same speed. Therefore, after the cloth 20 passes through the multiple roller walls 23 in a wave-like manner, it is evenly squeezed by the roller walls 23 on both sides of the cloth 20 to avoid wrinkles. At the same time, the cloth 20 is in close contact with the multiple roller walls 23 in a wave-like manner, thereby increasing the contact area between the cloth and the roller walls 23, thereby improving the cooling effect and efficiency.

[0048] During the process of the roller wall 23 rolling and cooling the cloth 20, since the roller wall 23 needs to conduct heat effectively, its wall thickness is relatively thin. By arranging the rib plate 25 in the roller wall 23, the effect of reinforcing the rib is achieved, which effectively increases the structural strength of the roller wall 23 and avoids deformation of the roller wall 23 during the process of the roller wall 23 rolling the cloth 20, thereby improving the working stability and service life of the device. In addition, the rib plate 25 can increase the contact area with the cooling water in the roller wall 23, thereby improving the heat exchange between the cooling water and the roller wall 23, and improving the cooling effect and cooling efficiency.

[0049] The cloth 20 is continuously bent, rolled and cooled between the multiple roller walls 23. By repeatedly bending the cloth 20 by the roller walls 23, the fiber structure of the cloth 20 can be tanned and homogenized, thereby ensuring that after cooling and shaping, the cloth does not become stiff and has a uniform texture.

[0050] Embodiment 2:

[0051] like Figure 1 , Figure 2 and Figure 3 As shown, two ventilation fans 31 are evenly distributed and fixedly connected to the upper side of the top shell 11 .

[0052] As a further embodiment, while the fabric is being cooled, water vapor in the air within the base 10 and the top shell 11 will gradually condense into water vapor under the cooling effect. By providing a ventilation fan 31, the water vapor can be discharged simultaneously during cooling, thereby preventing the water vapor from wetting the fabric, thereby preventing the fabric from getting moldy during storage and transportation.

[0053] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0054] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0055] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.

Claims

1. A textile fabric shaping and cooling device, characterized in that: The invention comprises a base (10), the upper end of the base (10) is fixedly connected to a top shell (11), a plurality of groups of end covers (26) are rotatably connected between the base (10) and the top shell (11), a roller wall (23) is fixedly connected between each group of the end covers (26), the plurality of roller walls (23) are evenly distributed and close to each other, a wavy cloth (20) is clamped and wound between the plurality of roller walls (23), a water tank (22) is fixedly connected to the bottom of the base (10), and a water supply component is provided between the plurality of groups of the end covers (26) and the water tank (22).

2. A textile fabric shaping and cooling device according to claim 1, characterized in that: A rib plate (25) is fixedly connected inside each roller wall (23), and each rib plate (25) is provided with a plurality of through holes (30). The roller wall (23) is made of a hard material with good thermal conductivity.

3. A textile fabric shaping and cooling device according to claim 1, characterized in that: The water supply component comprises a water inlet pipe (13), the water inlet pipe (13) is rotatably connected to an end cover (26) located at the beginning, the bottom of the water inlet pipe (13) is connected to a water pump (14) connected to the inside of a water tank (22), the end cover (26) located at the end is rotatably connected to a return pipe (15), the bottom of the return pipe (15) is connected to a ball valve (16) connected to the inside of the water tank (22), and a plurality of connecting pipes (12) are alternately connected between the remaining end covers (26), and the water inlet pipe (13), the return pipe (15) and each connecting pipe (12) are fixedly connected to the base (10) and the top shell (11) respectively.

4. A textile fabric shaping and cooling device according to claim 3, characterized in that: A collar (27) is fixedly connected to the end of each end cover (26) on the side close to the water pump (14), and an exhaust valve (29) fixedly connected to the end cover (26) is arranged in a groove of each collar (27), and each exhaust valve (29) is communicated with the interior of the roller wall (23).

5. A textile fabric shaping and cooling device according to claim 1, characterized in that: A driven gear (24) is fixedly connected to the end of each end cover (26) on the side close to the ball valve (16), and a plurality of the driven gears (24) are meshingly connected to each other in transmission. A second motor (21) is fixedly connected to the outside of the base (10), and a power output end of the second motor (21) passes through the base (10) and is transmission-connected to a driving gear (28), and the driving gear (28) is meshingly connected to one of the driven gears (24).

6. A textile fabric shaping and cooling device according to claim 1, characterized in that: One side of the water tank (22) is fixedly connected to an axle seat (18), a winding roller (19) is rotatably connected inside the axle seat (18), the winding roller (19) is fixedly connected to the end of the cloth (20), and one end of the winding roller (19) extending out of the axle seat (18) is transmission-connected to a first motor (17).

Citation Information

Patent Citations

  • Textile fabric shaping and cooling device

    CN215328820U