Automatic knitting equipment for knitted clothes

By designing a wool ball removal mechanism in automated textile equipment, and using gears and chain transmission to drive the whirl and wool ball strips, the problem of adhering debris and wool balls in textile production is solved, automatic removal is achieved, and labor is reduced Check the burden and protect the health of the staff.

CN222313611UActive Publication Date: 2025-01-07DAWUDUOEN CLOTHING CO LTD
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Patent Information

Application Number
CN202420868833.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-07
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

When existing automated textile machines produce knitted clothing, due to the friction of textile yarns, debris and fiber wool balls are easily adhered to the clothing material, which affects the quality of the clothing material, and requires manual inspection and removal, which consumes manpower and time, and constitutes the health of the staff. threaten.

Method used

A knitted clothing automated textile equipment is designed, which includes a wool removal mechanism inside the knitted fabric discharge rack. The mechanism consists of a motor, a gear box, a sprocket, a sprocket and a wool removal ball strip, and is driven by gears and chain transmission. Scrub the shaft and hair removal ball strips, and the rubber brush clamps against the surface of the clothing to grab and remove hair removal balls.

Benefits of technology

Effectively remove debris and wool balls from clothing materials, reduce the burden on staff, reduce the probability of inhaling fiber debris, and protect the health of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic knitting equipment for knitted clothes, which comprises a textile machine body, a knitted fabric discharging frame is arranged on the outer side of the textile machine body, a hair ball removing mechanism is arranged in the knitted fabric discharging frame, and the hair ball removing mechanism comprises a motor fixedly connected with one side of the outer wall of the knitted fabric discharging frame. The inner wall, corresponding to the motor, of the knitted fabric discharging frame is fixedly connected with a gear box, the motor penetrates through the gear box and is fixedly connected with a first gear, and the other side of the gear box is rotationally connected with a second gear. According to the utility model, the rubbing shaft, the hair ball removing strip and the chain wheel are mutually matched, and the hair ball removing mechanism is arranged at the discharge hole of the knitted fabric discharge frame, so that chippings and hair balls which are possibly carried in a clothing material production process can be conveniently removed, the workload of workers is reduced, and the production efficiency is improved. And meanwhile, the probability that workers possibly inhale fiber chippings is reduced, and the body health of the workers is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to an automatic textile equipment for knitting clothes. Background Art

[0002] The original meaning of textile is a general term for spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, especially the emergence of non-woven textile materials and three-dimensional composite weaving technologies, it is no longer just traditional hand-spinning and weaving, but also includes non-woven technology, modern three-dimensional weaving technology, modern electrostatic nano-netting technology, etc., for clothing, industrial use, and decorative textiles. Therefore, modern textile refers to a multi-scale structural processing technology of fibers or fiber aggregates.

[0003] When currently used in automated textile machines to produce knitted fabrics, friction between textile yarns causes debris to easily adhere to the knitted fabrics, and a small amount of fiber pilling is produced, affecting the quality of the knitted fabrics. Sometimes, workers are often required to manually inspect and remove the pilling, which not only wastes manpower and time, but also risks that workers inhale yarn debris, adversely affecting their health. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0006] An automatic knitting equipment for knitted clothing, comprising a knitting machine body, a knitted fabric discharging rack is arranged outside the knitting machine body, and a hair ball removal mechanism is arranged inside the knitted fabric discharging rack;

[0007] The hair ball removal mechanism includes a motor fixedly connected to one side of the outer wall of the knitted fabric discharging rack, the knitted fabric discharging rack is fixedly connected to a gear box on the inner wall corresponding to the motor, the motor passes through the gear box and is fixedly connected to the first gear, the other side of the gear box is rotatably connected to the second gear, the first gear and the second gear are fixedly connected to a rubbing shaft on the side away from the motor, the second gear is fixedly connected to the first sprocket on the side away from the rubbing shaft, the top of the knitted fabric discharging rack close to the first sprocket is rotatably connected to the second sprocket, a chain is jointly arranged on the outside of the first sprocket and the second sprocket, a rotating shaft is fixedly connected to the middle part of the second sprocket, the rotating shaft passes through the knitted fabric discharging rack and is fixedly connected to a mounting plate, and the mounting plate is fixedly connected to a hair ball removal strip on the side away from the second sprocket.

[0008] As a preferred solution of the knitted clothing automated textile equipment described in the utility model, the first gear and the second gear are meshingly connected, and the first gear and the second gear have the same shape and size. When the motor is started, it drives the first gear to rotate, and drives the second gear to rotate, thereby driving the two rubbing shafts to rotate towards each other at the same time, so as to facilitate the rubbing of knitted clothing to be unloaded from the knitted fabric discharge rack.

[0009] As a preferred solution of the knitted garment automated textile equipment described in the utility model, the first sprocket and the second gear are fixedly connected with a connecting shaft at the center, and the first sprocket is located outside the knitted fabric discharge rack. When the second gear rotates, it is convenient to drive the first sprocket to rotate synchronously.

[0010] As a preferred solution of the automated textile equipment for knitted garments described in the utility model, the first sprocket and the second sprocket are both meshed and connected with the chain. Through the chain transmission, when the rubbing shaft starts to rotate, the hair ball removal work on the top can be carried out simultaneously.

[0011] As a preferred solution of the knitted garment automated textile equipment described in the utility model, the outer wall of the rotating shaft is fixedly connected to the inner ring of the bearing, the inner part of the knitted fabric discharge rack is embedded and fixedly connected to the outer ring of the bearing, and the rotating shaft is connected to the bearing of the knitted fabric discharge rack to facilitate the second sprocket to drive the mounting disk to rotate.

[0012] As a preferred solution of the automated textile equipment for knitted garments described in the utility model, the hair ball removal strip includes a mounting frame, a rubber brush is embedded in the mounting frame, a collecting table fixedly connected to the inner wall of the knitted fabric discharge rack is provided at the bottom of the hair ball removal strip, wherein the rubber brush has fine rubber teeth, and a plurality of rubber brushes are rolled against the surface of the knitted fabric for multiple times, and the rubber teeth can effectively catch the hair balls, loosen them and remove them from the fabric.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model realizes mutual cooperation between the rubbing shaft, the depilatory bar and the sprocket, and provides a depilatory mechanism at the discharge port of the knitted fabric discharge rack, so as to facilitate the removal of some debris and lint that may be carried in the clothing production process, thereby alleviating the workload of the staff, and reducing the probability that the staff may inhale the fiber debris, thereby protecting the health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0016] Figure 1 This is a three-dimensional diagram of an automatic textile equipment for knitted garments according to the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of a hair ball removal mechanism of an automated textile equipment for knitted garments according to the utility model;

[0018] Figure 3 The utility model is a schematic diagram of the structure of a hair ball removal strip of an automated textile equipment for knitted garments.

[0019] Legend: 1. Textile machine body; 2. Knitted fabric discharge rack; 3. Hair removal mechanism; 4. Motor; 5. Gear box; 6. First gear; 7. Second gear; 8. Rubbing shaft; 9. First sprocket; 10. Second sprocket; 11. Chain; 12. Rotating shaft; 13. Mounting plate; 14. Hair removal strip; 141. Mounting rack; 142. Rubber brush. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0021] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0022] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0023] See also Figure 1-3 The utility model provides an automatic knitting clothing textile equipment, comprising a textile machine body 1, a knitted fabric discharging rack 2 is arranged outside the textile machine body 1, and a hair ball removal mechanism 3 is arranged inside the knitted fabric discharging rack 2.

[0024] The hair ball removing mechanism 3 includes a motor 4 fixedly connected to one side of the outer wall of the knitted fabric discharge rack 2, and the inner wall of the knitted fabric discharge rack 2 corresponding to the motor 4 is fixedly connected to a gear box 5, the motor 4 passes through the gear box 5 and is fixedly connected to a first gear 6, and the other side of the gear box 5 is rotatably connected to a second gear 7, and the first gear 6 and the second gear 7 are fixedly connected to a rubbing shaft 8 on the side away from the motor 4, the first gear 6 and the second gear 7 are meshingly connected, and the first gear 6 and the second gear 7 have the same shape and the same size. When the motor 4 is started, it drives the first gear 6 to rotate, drives the second gear 7 to rotate, and thereby drives the two rubbing shafts 8 to rotate towards each other at the same time, so as to facilitate the rubbing of the knitted fabric to be unloaded from the knitted fabric discharge rack 2.

[0025] The second gear 7 is fixedly connected to the first sprocket 9 on the side away from the rubbing shaft 8. The first sprocket 9 and the second gear 7 are fixedly connected to a connecting shaft at the center. The first sprocket 9 is located outside the knitted fabric discharge rack 2. When the second gear 7 rotates, it is easy to drive the first sprocket 9 to rotate synchronously.

[0026] The knitted fabric discharge rack 2 is rotatably connected to the second sprocket 10 at the top of one side close to the first sprocket 9. The first sprocket 9 and the second sprocket 10 are both meshed and connected with the chain 11. The transmission is transmitted by the chain 11. When the rubbing shaft 8 starts to rotate, the hair ball removal work on the top can be carried out simultaneously.

[0027] A chain 11 is commonly provided on the outside of the first sprocket 9 and the second sprocket 10, a rotating shaft 12 is fixedly connected to the middle of the second sprocket 10, the rotating shaft 12 passes through the knitted fabric discharge rack 2 and is fixedly connected to a mounting plate 13, an inner ring of a bearing is fixedly connected to the outer wall of the rotating shaft 12, an outer ring of a bearing is embedded and fixedly connected to the inside of the knitted fabric discharge rack 2, the rotating shaft 12 is connected to the bearing of the knitted fabric discharge rack 2, so that the second sprocket 10 drives the mounting plate 13 to rotate.

[0028] A hair ball removal strip 14 is fixedly connected to the side of the mounting plate 13 away from the second sprocket 10. The hair ball removal strip 14 includes a mounting frame 141, and a rubber brush 142 is embedded in the mounting frame 141. The rubber brush 142 has fine rubber teeth. A plurality of rubber brushes 142 are rolled against the surface of the knitted fabric for multiple times. The rubber teeth can effectively catch the hair balls, loosen them and remove them from the fabric. A collection table fixedly connected to the inner wall of the knitted fabric discharge rack 2 is provided at the bottom of the hair ball removal strip 14, which is convenient for collecting the scraps and hair balls swept down.

[0029] When in use, first connect the motor 4 to the external power supply. When the textile machine starts working, the motor 4 is started to drive the first gear 6 to rotate, drive the second gear 7 to rotate, and drive the two rubbing shafts 8 to rotate towards each other. Under the clamping and rubbing of the two rubbing shafts 8, the clothes are unloaded from between the two.

[0030] During the unloading process, the second gear 7 synchronously drives the first sprocket 9 to rotate, and through the chain 11, drives the second sprocket 10 to rotate, wherein the number of teeth of the second sprocket 10 is less than that of the first sprocket 9, so that the rotation speed of the mounting plate 13 and the depilatory ball strips 14 is relatively faster, so that when the clothes are unloaded at a uniform speed, several depilatory ball strips 14 can repeatedly brush the clothes to remove debris and hair balls, thereby reducing the workload of the staff.

[0031] In this embodiment, the hair ball removal mechanism 3 is only provided on the inner side of the fabric. In actual production, the length of the rubbing shaft 8 can be reduced by half, and the length of the hair ball removal strip 14 remains unchanged, that is, two symmetrical hair ball removal mechanisms 3 are provided inside the knitted fabric discharge rack 2, so that the two groups of hair ball removal strips 14 are respectively located at the two ends of the fabric, thereby realizing fully automatic hair ball removal. The above implementation methods are all adjustments made on the basis of this case, and the specific use needs to be adjusted according to the actual situation, so they will not be described one by one here.

[0032] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An automated knitting equipment for knitting garments, comprising a knitting machine body (1), characterized in that: A knitted fabric discharge rack (2) is arranged outside the textile machine body (1), and a hair ball removal mechanism (3) is arranged inside the knitted fabric discharge rack (2); The hair ball removal mechanism (3) comprises a motor (4) fixedly connected to one side of the outer wall of the knitted material discharging frame (2); the inner wall of the knitted material discharging frame (2) corresponding to the motor (4) is fixedly connected to a gear box (5); the motor (4) passes through the gear box (5) and is fixedly connected to a first gear (6); the other side of the gear box (5) is rotatably connected to a second gear (7); the first gear (6) and the second gear (7) are fixedly connected to a rubbing shaft (8) on the side away from the motor (4); the second gear (7) is located away from the rubbing shaft (8) A first sprocket (9) is fixedly connected to one side, a second sprocket (10) is rotatably connected to the top of a side of the knitted fabric discharge rack (2) close to the first sprocket (9), a chain (11) is commonly provided outside the first sprocket (9) and the second sprocket (10), a rotating shaft (12) is fixedly connected to the middle of the second sprocket (10), the rotating shaft (12) passes through the knitted fabric discharge rack (2) and is fixedly connected to a mounting plate (13), and a hair ball removal strip (14) is fixedly connected to the side of the mounting plate (13) away from the second sprocket (10).

2. The knitted garment automatic weaving equipment according to claim 1, characterized in that: The first gear (6) and the second gear (7) are meshingly connected, and the first gear (6) and the second gear (7) have the same shape and the same size.

3. The knitted garment automatic weaving equipment according to claim 1, characterized in that: The first sprocket (9) and the second gear (7) are fixedly connected to a connecting shaft at the center thereof, and the first sprocket (9) is located outside the knitted fabric discharge rack (2).

4. The knitted garment automatic weaving equipment according to claim 1, characterized in that: The first sprocket (9) and the second sprocket (10) are both meshingly connected with the chain (11).

5. The knitted garment automatic weaving equipment according to claim 1, characterized in that: The outer wall of the rotating shaft (12) is fixedly connected with a bearing inner ring, the inner wall of the knitted fabric discharge rack (2) is embedded with a bearing outer ring, and the rotating shaft (12) is connected with the bearing of the knitted fabric discharge rack (2).

6. The knitted garment automatic weaving equipment according to claim 1, characterized in that: The depilatory bar (14) comprises a mounting frame (141), a rubber brush (142) is embedded in the mounting frame (141), and a collecting table fixedly connected to the inner wall of the knitted fabric discharge frame (2) is provided at the bottom of the depilatory bar (14).