Boiler water quality detection device
By combining water quality pretreatment and spectral analysis technology in boiler water quality detection, online real-time monitoring is achieved, solving the problems of time-consuming, labor-intensive and error-free traditional detection methods, improving detection efficiency and accuracy, and suitable for boiler equipment with high water quality requirements.
Patent Information
- Application Number
- CN202420894951.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-26
AI Technical Summary
Traditional boiler water quality testing methods are time-consuming and labor-intensive, and there are problems such as sample contamination and forgetting to send inspection, resulting in large detection errors and affecting the normal operation of the boiler.
A boiler water quality detection device was designed, combining water quality pretreatment unit and spectre detection unit, using spectre analysis technology and wireless data transmission to realize real-time online monitoring of water quality, pretreat water samples through constant temperature chamber and temperature regulation components, and analysis of spectre detection components Water quality, the second conveyor pipe is transparently designed for easy detection.
It realizes rapid and accurate water quality monitoring, reduces manual intervention, improves detection efficiency and accuracy, and ensures the safe operation of boilers. It is especially suitable for boiler equipment with high water quality requirements.
Smart Images

Figure CN222318793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas boiler water quality detection, in particular to a boiler water quality detection device. Background Art
[0002] Traditional boiler water quality testing usually requires sampling and testing, which is time-consuming and labor-intensive and may result in problems such as sample contamination and forgetting to send the sample for testing. This results in time-consuming and labor-intensive testing, large testing errors, and affects the normal operation of the boiler. Utility Model Content
[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a boiler water quality detection device to solve the technical problems of the traditional boiler water quality detection method, such as being time-consuming, labor-intensive, and having large errors.
[0004] In order to solve the above problems, the technical solution of the utility model is: a boiler water quality detection device, comprising:
[0005] The water quality pretreatment unit comprises a constant temperature chamber, a first delivery pipe, a driver and a temperature adjustment component; the constant temperature chamber has a heat-conducting medium, the first delivery pipe located in the constant temperature chamber is in contact with the heat-conducting medium, and the inlet and outlet ends of the first delivery pipe are located outside the constant temperature chamber; one end of the driver is connected to the boiler, and the other end of the driver is connected to the inlet of the first delivery pipe, and the driver is used to collect water in the boiler into the first delivery pipe located in the constant temperature chamber; the constant temperature chamber has a temperature adjustment component to adjust the temperature of the heat-conducting medium;
[0006] The spectral detection unit comprises a spectral detection chamber, a second delivery pipe, and a spectral detection component; the second delivery pipe is partially located in the spectral detection chamber, the inlet end of the second delivery pipe and the outlet end of the second delivery pipe are located outside the spectral detection chamber, the inlet end of the second delivery pipe is connected to the outlet end of the first delivery pipe, and the outlet end of the second delivery pipe is connected to the boiler to return boiler water to the boiler; the spectral detection chamber has a spectral detection component, and the spectral detection component is used to detect the water quality of the boiler water in the second delivery pipe in the spectral detection chamber; the second delivery pipe is a transparent tube.
[0007] Optionally, the drive is a peristaltic pump.
[0008] Optionally, a filter screen is provided at the connection between the first delivery pipe and the second delivery pipe.
[0009] Optionally, the heat transfer medium is heat transfer oil, and the first delivery pipe in the constant temperature chamber is located in the heat transfer oil.
[0010] Optionally, the first delivery pipe is a U-shaped pipe.
[0011] Optionally, the second delivery pipe is a U-shaped pipe.
[0012] Optionally, the temperature adjustment component includes a radiator, a fan, a cooling plate and a heating rod. The cooling plate is attached to the outer wall of the constant temperature chamber, the radiator is arranged on the cooling plate, and the fan is installed on the radiator; the heating rod is located in the constant temperature chamber, and the heating rod is used to heat the heat transfer medium and / or the first delivery pipe.
[0013] Optionally, a temperature sensor is provided in the constant temperature room.
[0014] Optionally, the spectral detection component includes an ultraviolet light source, a first grating, an ultraviolet receiving array, an infrared light source, a second grating and an infrared receiving array, the first grating and the ultraviolet receiving array are respectively located on opposite sides of a first position on the second conveying tube, and the ultraviolet light source and the first position on the second conveying tube are respectively located on opposite sides of the first grating; the second grating and the infrared receiving array are respectively located on opposite sides of a second position on the second conveying tube, and the infrared light source and the second position on the second conveying tube are respectively located on opposite sides of the second grating.
[0015] Optionally, a controller is also included, and the controller is connected to the driver, the temperature adjustment component and the spectrum detection component.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. The utility model uses optical principles and spectral analysis technology to determine the water quality by detecting and analyzing the spectral characteristics of boiler water samples. It can obtain characteristic spectral information of various elements and compounds in the water samples, including the content and state of various elements and substances in the water, thereby realizing rapid and accurate monitoring and analysis of boiler water quality, and judging whether the water quality is qualified.
[0018] 2. The utility model adopts a water quality detection device based on spectral analysis technology. Through the high sensitivity and rapidity of spectral analysis technology, it can realize online and real-time monitoring, reduce manual intervention, and quickly analyze and identify complex spectral information, thereby realizing efficient monitoring of boiler water quality, improving monitoring efficiency and detection accuracy, and facilitating detection, which plays an important role in ensuring the safe operation of the boiler.
[0019] 3. The utility model utilizes water quality pretreatment, spectral analysis technology and wireless data transmission technology to solve the problem that the water quality of gas boilers cannot be accurately monitored in real time. The device has a compact structure and is particularly suitable for water quality analysis of boiler equipment with high water quality requirements, such as fully premixed condensing gas boilers. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a boiler water quality detection device in an embodiment;
[0021] Figure 2 Schematic diagram of the control connection of the boiler water quality detection device in the embodiment.
[0022] Figure numerals: 1. heat-conducting medium; 2. driver; 3. temperature sensor; 4. radiator; 5. fan; 6. cooling plate; 7. ultraviolet light source; 8. first grating; 9. ultraviolet receiving array; 10. controller; 11. solenoid valve; 12. infrared light source; 13. second grating; 14. infrared receiving array; 15. filter; 16. heating rod; 17. thermometer; 18. constant temperature chamber; 19. spectrum detection chamber; 20. first delivery pipe; 21. second delivery pipe. DETAILED DESCRIPTION
[0023] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0024] Example: Figure 1 and Figure 2 As shown, this embodiment provides a boiler water quality detection device, including a water quality pretreatment unit and a spectrum detection unit, the water quality pretreatment unit includes a constant temperature chamber 18, a first delivery pipe 20, a driver 2 and a temperature adjustment component; the constant temperature chamber 18 has a heat transfer medium 1, the first delivery pipe 20 located in the constant temperature chamber 18 is in contact with the heat transfer medium 1, and the inlet and outlet ends of the first delivery pipe 20 are located outside the constant temperature chamber 18; one end of the driver 2 is connected to the boiler, and the other end of the driver 2 is connected to the inlet of the first delivery pipe 20, and the driver 2 is used to collect water in the boiler into the first delivery pipe 20 located in the constant temperature chamber 18; the constant temperature chamber 18 has a temperature adjustment component. The component is used to adjust the temperature of the heat-conducting medium 1; the spectral detection unit includes a spectral detection chamber 19, a second delivery pipe 21, and a spectral detection component; the second delivery pipe 21 is partially located in the spectral detection chamber 19, the inlet end of the second delivery pipe 21 and the outlet end of the second delivery pipe 21 are located outside the spectral detection chamber 19, the inlet end of the second delivery pipe 21 is connected to the outlet end of the first delivery pipe 20, and the outlet end of the second delivery pipe 21 is connected to the boiler to return the boiler water to the boiler; the spectral detection chamber 19 has a spectral detection component, and the spectral detection component is used to detect the water quality of the boiler water in the second delivery pipe 21 in the spectral detection chamber 19; the second delivery pipe 21 is a transparent tube.
[0025] Through the above arrangement, the constant temperature chamber 18 heats the boiler water to a suitable temperature through the temperature regulating component and then transports it to the spectral detection chamber 19 through the second delivery pipe 21. The boiler water is tested by the spectral detection component to determine whether the water quality is qualified. After the test, the boiler water is returned to the boiler through the second delivery pipe 21 for continued use, saving boiler water. The structure is simple, and online real-time detection of boiler water quality is realized. The operation is convenient. The boiler water is pre-treated to keep the boiler water at a constant temperature before entering the second delivery pipe, thereby improving the detection accuracy. The spectral analysis technology is used to automatically detect the water quality, which is efficient and accurate.
[0026] In a boiler water quality detection device of this embodiment, one side of the constant temperature chamber 18 is integrally connected or fixedly connected to one side of the spectrum detection chamber 19, which has a simple and compact structure, good structural stability, and is easy to carry and transport.
[0027] In a boiler water quality detection device of this embodiment, the first delivery pipe 20 and the second delivery pipe 21 are both made of transparent materials. Optionally, the first delivery pipe 20 and the second delivery pipe 21 can be transparent tubes made of glass.
[0028] In a boiler water quality detection device of this embodiment, the driver 2 is a peristaltic pump.
[0029] In a boiler water quality detection device of this embodiment, a filter screen 15 is provided at the connection between the first delivery pipe 20 and the second delivery pipe 21. The filter screen 15 is used to filter impurities in the boiler water to reduce the influence of the impurities on the spectral detection process.
[0030] In a boiler water quality detection device of this embodiment, the heat transfer medium 1 is heat transfer oil, and the first delivery pipe 20 in the constant temperature chamber 18 is located in the heat transfer oil. The first delivery pipe 20 has a large contact area with the heat transfer medium 1, and the boiler water temperature in the first delivery pipe 20 is adjusted quickly.
[0031] In a boiler water quality detection device of this embodiment, the first delivery pipe 20 is a U-shaped pipe. The length of the first delivery pipe 20 in the constant temperature chamber 18 is increased, the constant temperature chamber 18 can be made smaller, saving space, and the boiler water stays in the constant temperature chamber 18 for a long time, so that the boiler water can be adjusted to a suitable temperature.
[0032] In the boiler water quality detection device of this embodiment, the second delivery pipe 21 is a U-shaped pipe. The volume of the spectrum detection chamber 19 can be made smaller to save space.
[0033] In a boiler water quality detection device of the present embodiment, the temperature adjustment component includes a radiator 4, a fan 5, a cooling plate 6 and a heating rod 16. The cooling plate 6 is attached to the outer wall of the constant temperature chamber 18, the radiator 4 is arranged on the cooling plate 6, and the fan 5 is installed on the radiator 4; the heating rod 16 is located in the constant temperature chamber 18, and the heating rod 16 is used to heat the heat transfer medium 1 and / or the first delivery pipe 20.
[0034] When it is necessary to heat the boiler water in the first delivery pipe 20, the heating rod 16 is energized, the heating rod 16 heats the heat-conducting medium 1, and the heat-conducting medium 1 heats the first delivery pipe 20 and the boiler water in the first delivery pipe 20 by heat conduction. When it is necessary to lower the temperature of the boiler water in the first delivery pipe 20, the heating rod 16 is stopped from being energized, the cooling plate 6 is energized, the fan 5 is started, the heat-conducting medium 1 in the constant temperature chamber 18 contacts the constant temperature chamber 18, and the heat-conducting medium 1 transfers the heat to the cooling plate 6 by heat conduction. The heat absorbed by the cooling plate 6 is dissipated through the radiator 4 and the fan 5, so that the temperature of the heat-conducting medium 1 is reduced, thereby reducing the temperature of the boiler water.
[0035] In a boiler water quality detection device of this embodiment, a temperature sensor 3 is arranged in the constant temperature chamber 18. The temperature sensor 3 is arranged and connected to the controller 10 or an external control room, so that an operator can judge the temperature in the constant temperature chamber 18 conveniently.
[0036] Optionally, the heating rod 16 is connected to a thermometer 17, which is located outside the constant temperature chamber 18. The thermometer 17 is used to measure the temperature of the heating rod 16, so that the operator can directly observe the real-time temperature of the heating rod 16. Optionally, the thermometer 17 is a dial thermometer. Optionally, the thermometer 17 is connected to the controller 10 or an external control room, so that the operator can remotely view the temperature of the heating rod 16.
[0037] Optionally, there are two temperature sensors 3, which are respectively located in the upper and lower parts of the heat transfer oil in the constant temperature chamber 18, to improve the accuracy of temperature detection. Optionally, there are three temperature sensors 3, which are respectively located in the upper, middle and lower parts of the heat transfer oil in the constant temperature chamber 18, to improve the accuracy of temperature detection.
[0038] In a boiler water quality detection device of the present embodiment, the spectrum detection component includes an ultraviolet light source 7, a first grating 8, an ultraviolet receiving array 9, an infrared light source 12, a second grating 13 and an infrared receiving array 14. The first grating 8 and the ultraviolet receiving array 9 are respectively located on opposite sides of the first position on the second delivery pipe 21, and the ultraviolet light source 7 and the first position on the second delivery pipe 21 are respectively located on opposite sides of the first grating 8; the second grating 13 and the infrared receiving array 14 are respectively located on opposite sides of the second position on the second delivery pipe 21, and the infrared light source 12 and the second position on the second delivery pipe 21 are respectively located on opposite sides of the second grating 13. The analysis and monitoring of boiler water quality are realized by applying optical principles and spectroscopy principles. Optionally, the ultraviolet light source 7, the first grating 8 and the ultraviolet receiving array 9 are located in the upper half of the second delivery pipe 21, and the infrared light source 12, the second grating 13 and the infrared receiving array 14 are located in the lower half of the second delivery pipe 21.
[0039] Water quality spectral analysis uses light sources, receiving arrays, gratings and other equipment to analyze water quality components, turbidity, chromaticity and other characteristics. The working principle is as follows: the light emitted by the ultraviolet light source 7 passes through the first grating 8 and then shines on the second conveying tube 21, and the light reaches the ultraviolet receiving array 9 after passing through the second conveying tube 21; the light emitted by the infrared light source 12 passes through the second grating 13 and then shines on the second conveying tube 21, and the light reaches the infrared receiving array 14 after passing through the second conveying tube 21. The light source usually uses white light or light of a specific wavelength, which will be absorbed, scattered or transmitted after passing through the sample. The receiving array is a multi-channel photodetector that can detect light signals of multiple wavelengths at the same time. The output of the receiving array will generate corresponding spectral data based on the absorption, scattering or transmission. The grating disperses light of different wavelengths into different angles through the principles of diffraction and interference, thereby forming a spectral image. The receiving array will capture these dispersed light signals.
[0040] By using the light source, receiving array and grating, the absorption, scattering or transmission of light of different wavelengths by the sample can be obtained, and then the composition, turbidity and color characteristics of the sample can be analyzed. The above components are usually used together with a spectrometer. By measuring the optical response of the sample at different wavelengths, detailed spectral information can be obtained, thereby performing water quality analysis and monitoring.
[0041] A boiler water quality detection device of this embodiment also includes a controller 10, which is connected to the driver 2, the temperature adjustment component and the spectrum detection component. Optionally, the controller 10 is installed on the side of the spectrum detection chamber 19. The controller 10 is connected to the external control room through wireless transmission technology, which is convenient for the operator to control the start and stop of the device, convenient for operation, and convenient for remote online detection of boiler water quality, thereby improving efficiency and water quality detection accuracy, thereby realizing safe and efficient operation of the boiler. The wireless transmission technology can use a 4G network.
[0042] In a boiler water quality detection device of this embodiment, a valve is installed at the outlet end of the second delivery pipe 21 to control the on-off of the second delivery pipe 21. Optionally, the valve can be a solenoid valve 11, which is connected to the controller 10 to realize automatic control.
[0043] The specific working process of the device is as follows: when the temperature sensor 3 detects that the temperature of the heat transfer oil in the constant temperature chamber 18 is lower than 120 degrees Celsius, it is heated by the heating rod 16, and when it is higher than 120 degrees Celsius, it is cooled by the refrigeration plate 6, and the constant temperature is controlled at 120 degrees Celsius. The temperature is relatively easy to control, and the peristaltic pump draws the boiler water into the first delivery pipe 20. The boiler water in the first delivery pipe 20 is sent to the second delivery pipe 21 through the filter 15 after the temperature is adjusted in the constant temperature chamber 18. In the spectrum detection chamber 19, the metal ions in the water are detected by the cooperation of the ultraviolet light source 7, the first grating 8 and the ultraviolet receiving array 9, and the acid substances in the water are detected by the cooperation of the infrared light source 12, the second grating 13 and the infrared receiving array 14. The detected water flows back to the boiler through the outlet of the second delivery pipe 21, saving boiler water.
Claims
1. A boiler water quality detection device, characterized in that: include: A water quality pretreatment unit comprises a constant temperature chamber (18), a first delivery pipe (20), a driver (2) and a temperature adjustment component; a heat conducting medium (1) is provided in the constant temperature chamber (18); the first delivery pipe (20) located in the constant temperature chamber (18) is in contact with the heat conducting medium (1), and the inlet and outlet ends of the first delivery pipe (20) are located outside the constant temperature chamber (18); one end of the driver (2) is connected to the boiler, and the other end of the driver (2) is connected to the inlet of the first delivery pipe (20); the driver (2) is used to collect water in the boiler into the first delivery pipe (20) located in the constant temperature chamber (18); the constant temperature chamber (18) has a temperature adjustment component to adjust the temperature of the heat conducting medium (1); The spectrum detection unit comprises a spectrum detection chamber (19), a second delivery pipe (21), and a spectrum detection component; the second delivery pipe (21) is partially located in the spectrum detection chamber (19), the inlet end of the second delivery pipe (21) and the outlet end of the second delivery pipe (21) are located outside the spectrum detection chamber (19), the inlet end of the second delivery pipe (21) is connected to the outlet end of the first delivery pipe (20), and the outlet end of the second delivery pipe (21) is connected to the boiler to return boiler water to the boiler; the spectrum detection chamber (19) has a spectrum detection component, and the spectrum detection component is used to detect the water quality of the boiler water in the second delivery pipe (21) in the spectrum detection chamber (19); the second delivery pipe (21) is a transparent tube.
2. A boiler water quality detection device according to claim 1, characterized in that: The driver (2) is a peristaltic pump.
3. A boiler water quality detection device according to claim 1, characterized in that: A filter screen (15) is provided at the connection between the first delivery pipe (20) and the second delivery pipe (21).
4. A boiler water quality detection device according to claim 1, characterized in that: The heat transfer medium (1) is heat transfer oil, and the first delivery pipe (20) in the constant temperature chamber (18) is located in the heat transfer oil.
5. A boiler water quality detection device according to claim 1, characterized in that: The first delivery pipe (20) is a U-shaped pipe.
6. A boiler water quality detection device according to claim 1, characterized in that: The second delivery pipe (21) is a U-shaped pipe.
7. A boiler water quality detection device according to claim 1, characterized in that: The temperature regulating component comprises a radiator (4), a fan (5), a cooling fin (6) and a heating rod (16); the cooling fin (6) is attached to the outer wall of a constant temperature chamber (18); the radiator (4) is arranged on the cooling fin (6); the fan (5) is installed on the radiator (4); the heating rod (16) is located in the constant temperature chamber (18); the heating rod (16) is used to heat the heat conducting medium (1) and / or the first conveying pipe (20).
8. A boiler water quality detection device according to claim 4, characterized in that: A temperature sensor (3) is arranged in the constant temperature chamber (18).
9. A boiler water quality detection device according to claim 1, characterized in that: The spectrum detection component comprises an ultraviolet light source (7), a first grating (8), an ultraviolet receiving array (9), an infrared light source (12), a second grating (13) and an infrared receiving array (14); the first grating (8) and the ultraviolet receiving array (9) are respectively located on two opposite sides of a first position on the second delivery tube (21); the ultraviolet light source (7) and the first position on the second delivery tube (21) are respectively located on two opposite sides of the first grating (8); the second grating (13) and the infrared receiving array (14) are respectively located on two opposite sides of a second position on the second delivery tube (21); and the infrared light source (12) and the second position on the second delivery tube (21) are respectively located on two opposite sides of the second grating (13).
10. A boiler water quality detection device according to claim 1, characterized in that: It also includes a controller (10), which is connected to the driver (2), the temperature adjustment component and the spectrum detection component.