Transformer winding structure and transformer

By setting adjustment plates and sliders and chute structures on both sides of the transformer winding post, the problem of inability to adjust the size of the winding area is solved, and a single-layer winding is achieved in different application scenarios, improving the performance and stability of the transformer .

CN222319951UActive Publication Date: 2025-01-07DA XIN ELECTRONICS IND CO LTD
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Patent Information

Application Number
CN202420979873.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-07
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The winding area of ​​the existing transformer is fixed and cannot be adjusted according to the changes in the application scenario, resulting in overlapping winding when the number of windings increases, reducing the inductance value and affecting performance stability.

Method used

By setting adjustment plates and sliders on both sides of the winding posts and the sliding groove structure, the adjustment plate can slide along the sliding groove to adjust the size of the winding area, ensuring a single-layer winding and adapting to different application scenarios.

Benefits of technology

It realizes flexible adjustment of the winding area space in different application scenarios, ensures single-layer winding and improves transformer performance and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The transformer winding structure comprises a winding post and two adjusting plates embedded in the two sides of the winding post, and a winding area is formed between the ends, relatively far away from each other, of the two adjusting plates and the end of the winding post; a sliding block is arranged on the side, close to the winding column, of the adjusting plate, a sliding groove matched with the sliding block is formed in the winding column, and the sliding block can slide along the sliding groove. The extending direction of the sliding groove is parallel to the axis of the wrapping post. Through mutual cooperation of the sliding blocks in the adjusting plates and the sliding grooves in the winding columns, the positions of the adjusting plates in the winding columns can be changed, then the space size of the winding area is redefined, it is ensured that the space of the winding area is large enough when the transformer is in different application scenes, and then it is ensured that single-layer winding is achieved in the winding area; the performance stability of the transformer is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer structure design, in particular to a transformer winding structure and a transformer. Background Art

[0002] The transformer contains primary windings and secondary windings. When the application scenario or application environment of the transformer changes, the number of turns of the primary windings and secondary windings will change. In the prior art, the area used for primary windings and secondary windings is usually fixed. This means that when the number of turns of the primary windings or secondary windings needs to be changed, especially when the number of turns of the windings needs to be increased, the original winding area cannot meet the number of turns required. At this time, the coils need to be wound in overlapping manner. The overlapping winding method may cause the inductance value to decrease, thereby reducing the efficiency of the transformer. In addition, overlapping coils will also cause mutual interference, thereby affecting the performance and stability of the transformer.

[0003] Therefore, how to change the spatial size of the corresponding winding area according to the application scenario of the transformer has become a technical problem that needs to be urgently solved for transformers suitable for multiple scenarios. Utility Model Content

[0004] In view of this, the present application aims to solve the problems in the related technology to at least a certain extent. One of the purposes of the present application is to provide a transformer winding structure and a transformer. Through the mutual cooperation of the slider in the adjustment plate and the slide groove in the winding column, the position of the adjustment plate in the winding column can be changed, thereby redefining the spatial size of the winding area, ensuring that the space of the winding area of ​​the transformer is large enough in different application scenarios, thereby ensuring single-layer winding in the winding area and improving the performance stability of the transformer.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a transformer winding structure, comprising a winding column, and two adjustment plates nested on both sides of the winding column, wherein a winding area is formed between the relatively distant ends of the two adjustment plates and the end of the winding column;

[0006] A slider is arranged on one side of the adjustment plate close to the winding post, a slide groove matching the slider is arranged in the winding post, and the slider can slide along the slide groove; the extension direction of the slide groove is parallel to the axis of the winding post.

[0007] Furthermore, a plurality of positioning holes are provided at the bottom of the slide groove, and the positioning holes are distributed along the extension direction of the slide groove, and the positioning holes are adapted to the slider; the slider is connected to a driving shaft, and the driving shaft can drive the slider to extend into or out of the positioning holes.

[0008] Furthermore, the winding column is a cylindrical structure, the adjustment plate is an annular structure, the driving shaft is located in the radial direction of the adjustment plate, one end of the driving shaft is located outside the adjustment plate, and a slider is provided at the other end.

[0009] Furthermore, the slider is a rectangular parallelepiped structure.

[0010] Furthermore, when the driving shaft drives the sliding block to extend into the positioning hole, the position of the adjusting plate relative to the winding post is fixed.

[0011] Furthermore, the side of the slide groove is a convex structure, and the distance between the coil and the winding column in the winding area is greater than 0.

[0012] Furthermore, the slide groove is a recessed structure, and the coil in the winding area is wound around the outside of the winding column.

[0013] Furthermore, the number of the slide grooves is even, and the even number of slide grooves are evenly distributed along the outer side of the winding pole; the sliding blocks are arranged in a one-to-one correspondence with the slide grooves.

[0014] Furthermore, there are two slide grooves, and the two slide grooves are symmetrically distributed along the winding column; the sliding block is arranged in a one-to-one correspondence with the slide grooves.

[0015] A transformer comprises the transformer winding structure as described above.

[0016] The above technical solution provided by the embodiment of the present application has the following advantages over the prior art: the transformer winding structure of the present application includes a winding post, and two adjustment plates nested on both sides of the winding post, and a winding area is formed between the ends of the two adjustment plates that are relatively far away and the ends of the winding post; a slider is provided on the side of the adjustment plate close to the winding post, and a slide groove adapted to the slider is provided in the winding post, and the slider can slide along the slide groove; the extension direction of the slide groove is parallel to the axis of the winding post. In the present application, the slider can move along the slide groove, and the slider drives the position of the adjustment plate in the winding post to change; the two adjustment plates are respectively nested on the winding post, and the area between the adjustment plate and the end of the winding post forms a winding area; when the application scenario of the transformer changes, the position of the adjustment plate in the winding post can be changed through the mutual cooperation of the slider in the adjustment plate and the slide groove in the winding post, thereby redefining the space size of the winding area, ensuring that the space of the winding area of ​​the transformer is large enough in different application scenarios, thereby ensuring that single-layer winding is achieved in the winding area, and improving the performance stability of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0019] Figure 1 It is a schematic diagram of the assembly of the adjustment plate and the winding column;

[0020] Figure 2 It is a side view of the winding column;

[0021] Figure 3 It is a top view of the winding column;

[0022] Figure 4 A top view of the adjustment plate.

[0023] Reference numerals:

[0024] 11. Adjustment plate; 12. Slider; 13. Drive shaft; 21. Winding column; 22. Winding area; 23. Slide groove; 24. Positioning hole. DETAILED DESCRIPTION

[0025] In order to have a clearer understanding of the technical features, purposes and effects of the present application, the specific implementation methods of the present application are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, are constructed and operated in a specific direction, and are only for the convenience of describing the present technical solution, rather than indicating that the mechanism or element referred to must have a specific direction, and therefore cannot be understood as a limitation to the present application.

[0026] It should also be noted that, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the present technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. can explicitly or implicitly include one or more of the features. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0027] In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present application. However, it should be clear to those skilled in the art that the present application may also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, mechanisms, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present application. Example 1

[0028] like Figure 1-Figure 4 As shown, a transformer winding structure proposed in the present application includes a winding post 21, and two adjustment plates 11 nested on both sides of the winding post 21, and a winding area 22 is formed between the relatively distant ends of the two adjustment plates 11 and the end of the winding post 21; a slider 12 is provided on the side of the adjustment plate 11 close to the winding post 21, and a slide groove 23 adapted to the slider 12 is provided in the winding post 21, and the slider 12 can slide along the slide groove 23; the extension direction of the slide groove 23 is parallel to the axial center line of the winding post 21.

[0029] In the present application, the slider 12 can move along the slide groove 23, and at the same time, the slider 12 drives the position of the adjustment plate 11 in the winding post 21 to change; the two adjustment plates 11 are respectively nested on the winding post 21, and the area between the adjustment plate 11 and the end of the winding post 21 forms the winding area 22; when the application scenario of the transformer changes, the position of the adjustment plate 11 in the winding post 21 can be changed through the mutual cooperation of the slider 12 in the adjustment plate 11 and the slide groove 23 in the winding post 21, thereby redefining the space size of the winding area 22, ensuring that the space of the winding area 22 is large enough in different application scenarios of the transformer, thereby ensuring single-layer winding in the winding area 22, and improving the performance stability of the transformer. Example 2

[0030] like Figure 1 As shown, a transformer winding structure proposed in the present application includes a winding post 21, and two adjustment plates 11 nested on both sides of the winding post 21, and a winding area 22 is formed between the relatively distant ends of the two adjustment plates 11 and the end of the winding post 21; a slider 12 is provided on the side of the adjustment plate 11 close to the winding post 21, and a slide groove 23 adapted to the slider 12 is provided in the winding post 21, and the slider 12 can slide along the slide groove 23; the extension direction of the slide groove 23 is parallel to the axial center line of the winding post 21.

[0031] A plurality of positioning holes 24 are provided at the bottom of the slide groove 23 of the present application. The positioning holes 24 are distributed along the extension direction of the slide groove 23 , and the positioning holes 24 are adapted to the slider 12 ; the slider 12 is connected to the driving shaft 13 , and the driving shaft 13 can drive the slider 12 to extend into or out of the positioning holes 24 .

[0032] The extending direction of the slide slot 23 is parallel to the axis of the winding rod 21. At the same time, there are multiple positioning holes 24, which are evenly distributed along the extending direction of the slide slot 23. The driving shaft 13 drives the slider 12 to move toward or away from the positioning hole 24. When the slider 12 moves along the slide slot 23 to the preset position, that is, above the preset position positioning hole 24, the driving shaft 13 drives the slider 12 to move toward the positioning hole 24, so that the slider 12 is inserted into the positioning hole 24 to achieve the positioning of the adjustment plate 11. When the position of the adjustment plate 11 needs to be changed, the driving shaft 13 drives the slider 12 to be pulled out of the positioning hole 24. At this time, the slider 12 is located in the slide slot 23 and can slide along the slide slot 23.

[0033] Further, such as Figure 2-Figure 4As shown, in the present application, the winding column 21 is a cylindrical structure, the adjustment plate 11 is an annular structure, the driving shaft 13 is located in the radial direction of the adjustment plate 11, one end of the driving shaft 13 is located outside the adjustment plate 11, and the other end is provided with a slider 12. The extension direction of the driving shaft 13 coincides with the radial direction of the adjustment plate 11, and the function of the driving shaft 13 is that when the slider 12 needs to slide in the slide groove 23, the driving shaft 13 drives the slider 12 to move out of the positioning hole 24; when the slider 12 needs to be fixed in the slide groove 23, the driving shaft 13 drives the slider 12 to extend into the positioning hole 24, so as to position the adjustment plate 11.

[0034] In the present application, the slider 12 is a rectangular parallelepiped structure; correspondingly, the positioning hole 24 is also a rectangular parallelepiped structure, and the slide groove 23 is also a rectangular parallelepiped structure. The width of the slide groove 23 is the same as the width of the positioning hole 24, that is, the width of the slider 12 needs to be compatible with the width of the slide groove 23 and the width of the positioning hole 24. The width of the slide groove 23 refers to the dimension perpendicular to the extension direction of the slide groove 23.

[0035] When the driving shaft 13 drives the slider 12 to extend into the positioning hole 24, the position of the adjustment plate 11 relative to the winding post 21 is fixed. When the driving shaft 13 drives the slider 12 to move out of the positioning hole 24 and is located in the slide groove 23, the slider 12 can drive the adjustment plate 11 to slide along the slide groove 23 to adjust the position of the adjustment plate 11 and change the space of the winding area 22.

[0036] In the present application, the density of the positioning holes 24 in the slide groove 23 determines the precision of the position adjustment of the adjustment plate 11. The more positioning holes 24 there are, the finer the position adjustment of the adjustment plate 11 will be. However, as the density of the positioning holes 24 increases, the cost of the transformer will also increase. In actual operation, the appropriate position of the positioning holes 24 can be selected according to demand. At the same time, the present application can also set the position of the positioning holes 24 according to the application scenario of the transformer to ensure that the adjustment plate 11 can be fixed at a specific position of the winding column 21 in different application scenarios.

[0037] As a specific embodiment, the side of the slide groove 23 in the present application is a raised structure, and the distance between the coil in the winding area 22 and the winding post 21 is greater than 0. That is to say, the slide groove 23 is arranged on the outside of the winding post 21 and extends along the axis of the winding post 21. The slide groove 23 can be a rectangular parallelepiped structure, whose length direction is parallel to the axis of the winding post 21, and whose width direction is perpendicular to the length direction, and on both sides of the width direction, there are raised side edges relative to the outer peripheral side of the winding post 21, and the slider 12 is located inside the slide groove 23, and the width of the slider 12 is equal to the width of the slide groove 23. Since the side of the slide groove 23 is a structure that is raised relative to the winding post 21, when the adjustment plate 11 is nested on the winding post 21, the adjustment plate 11 and the winding post 21 are isolated by the raised side of the slide groove 23, so that a certain gap is retained between the inner diameter of the adjustment plate 11 and the outer diameter of the winding post 21; the coil in the winding area 22 is wound around the outside of the winding post 21; this gap allows the coil and the winding post 21 to dissipate heat during operation, further improving the operating stability of the transformer.

[0038] As another embodiment, the slide groove 23 in the present application is a recessed structure, and the coil in the winding area 22 is wound on the outside of the winding post 21. That is to say, the slide groove 23 is a recessed groove set on the outside of the winding post 21. The slide groove 23 can be a rectangular parallelepiped structure, whose length direction is parallel to the axis of the winding post 21, and whose width direction is perpendicular to the length direction. The slider 12 is located inside the slide groove 23, and the width of the slider 12 is equal to the width of the slide groove 23. The bottom of the slide groove 23 is located inside the winding post 21, and the top of the slide groove 23 is flush with the outer surface of the winding post 21. When the adjustment plate 11 is nested on the winding post 21, the inner diameter of the adjustment plate 11 abuts against the outer diameter of the winding post 21, and the coil in the winding area 22 is wound on the outside of the winding post 21; during the operation of the transformer, the heat generated by the coil can only be dissipated through the outside of the coil, and the heat in the winding post 21 can be dissipated through the unwound area between the two adjustment plates 11.

[0039] In order to ensure that the adjustment plate 11 can slide smoothly along the slide groove 23, the present application has an even number of slide grooves 23, and the even number of slide grooves 23 are evenly distributed along the outer side of the winding column 21; the slider 12 is set in a one-to-one correspondence with the slide groove 23. Figure 3 As shown, when there are four slide slots 23, the four slide slots 23 are distributed on the outer peripheral side of the winding rod 21 at an angle of 90 degrees to each other. Correspondingly, there are also four sliders 12 in the adjustment plate 11, and they are arranged one by one corresponding to the positions of the slide slots 23.

[0040] In order to simplify the structure, the present application can also set two slide grooves 23, and the two slide grooves 23 are symmetrically distributed along the winding pole 21; the sliders 12 are set one by one corresponding to the slide grooves 23. The two sliders 12 slide from the symmetrical ends respectively, and can drive the adjustment plate 11 to move smoothly.

[0041] The present application also provides a transformer, comprising the transformer winding structure as described above.

[0042] In the present application, the slider 12 can move along the slide groove 23, and at the same time, the slider 12 drives the position of the adjustment plate 11 in the winding post 21 to change; the two adjustment plates 11 are respectively nested on the winding post 21, and the area between the adjustment plate 11 and the end of the winding post 21 forms the winding area 22; when the application scenario of the transformer changes, the position of the adjustment plate 11 in the winding post 21 can be changed through the mutual cooperation of the slider 12 in the adjustment plate 11 and the slide groove 23 in the winding post 21, thereby redefining the space size of the winding area 22, ensuring that the space of the winding area 22 is large enough in different application scenarios of the transformer, thereby ensuring single-layer winding in the winding area 22, and improving the performance stability of the transformer.

[0043] It can be understood that the above embodiments only express the preferred implementation methods of the present application, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present application; it should be pointed out that for ordinary technicians in this field, without departing from the concept of the present application, the above-mentioned technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the present application; therefore, all equivalent changes and modifications made to the scope of the claims of the present application should belong to the scope covered by the claims of the present application.

Claims

1. A transformer winding structure, characterized in that: It comprises a winding post and two adjusting plates nested on both sides of the winding post, and a winding area is formed between the ends of the two adjusting plates that are relatively far away from each other and the end of the winding post; A slider is arranged on one side of the adjustment plate close to the winding post, a slide groove matching the slider is arranged in the winding post, and the slider can slide along the slide groove; the extension direction of the slide groove is parallel to the axis of the winding post.

2. A transformer winding structure according to claim 1, characterized in that: A plurality of positioning holes are arranged at the bottom of the slide groove, and the positioning holes are distributed along the extension direction of the slide groove, and the positioning holes are adapted to the slider; the slider is connected to a driving shaft, and the driving shaft can drive the slider to extend into or out of the positioning holes.

3. A transformer winding structure according to claim 2, characterized in that: The winding column is a cylindrical structure, the adjustment plate is an annular structure, the driving shaft is located in the radial direction of the adjustment plate, one end of the driving shaft is located outside the adjustment plate, and a slider is provided at the other end.

4. A transformer winding structure according to claim 2, characterized in that: The sliding block is a rectangular parallelepiped structure.

5. A transformer winding structure according to claim 2, characterized in that: When the driving shaft drives the sliding block to extend into the positioning hole, the position of the adjusting plate relative to the winding post is fixed.

6. A transformer winding structure according to claim 2, characterized in that: The side of the slide groove is a convex structure, and the distance between the coil and the winding column in the winding area is greater than 0.

7. A transformer winding structure according to claim 2, characterized in that: The slide groove is a concave structure, and the coil in the winding area is wound around the outside of the winding column.

8. A transformer winding structure according to claim 2, characterized in that: The number of the slide grooves is even, and the even number of slide grooves are evenly distributed along the outer side of the winding column; the sliding blocks are arranged in a one-to-one correspondence with the slide grooves.

9. The transformer winding structure according to claim 2, characterized in that: There are two slide grooves, and the two slide grooves are symmetrically distributed along the winding column; the sliding blocks are arranged in a one-to-one correspondence with the slide grooves.

10. A transformer, characterized in that: A transformer winding structure comprising any one of claims 1-9.