Battery tray structure of methanol extended-range electric mine truck
By introducing shock absorbing components into the methanol extended-range electric mine card battery tray, the relative vibration of the buffering and guided body fixing frame and the battery tray is solved, and the problem of frequent failures of the battery module under long-term vibration is improved.
Patent Information
- Application Number
- CN202420895236.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing methanol extended-range electric mine card batteries have frequent failures under long-term vibration conditions, which affects working efficiency.
A methanol extended-range electric mine card battery tray structure including a body fixing frame, a battery tray and shock absorbing components is designed. The shock absorbing components are buffered and guided by components such as articulated seats, articulated arms, damping springs, etc. to avoid battery modules. damage.
It effectively buffers the relative vibration between the body fixing frame and the battery tray, improves the working efficiency of the methanol extended-range electric mine card, and avoids the damage of the battery module due to vibration.
Smart Images

Figure CN222320425U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery trays, in particular to a battery tray structure for a methanol range-extended electric mining truck. Background Art
[0002] Methanol engine is an engine that uses methanol as its main fuel, called methanol fuel engine. The changes to the original engine are relatively small. On the basis of meeting the power performance of the original engine, its economy and emissions can be greatly improved. It has less pollution to the atmosphere and is a clean alternative fuel for automotive engines. Methanol fuel is a liquid fuel. We can use the storage and transportation system of petroleum fuel in its storage and transportation process, so the infrastructure investment is relatively small.
[0003] However, when the existing technology is actually used, the batteries of methanol-range extended-range electric mining trucks are generally placed in the air, and there is no integrated tray structure designed at the bottom, which causes the battery module to malfunction frequently under long-term vibration conditions, affecting the working efficiency of the methanol-range extended-range electric mining trucks. Utility Model Content
[0004] The utility model aims to provide a battery tray structure for a methanol-range extended-range electric mining truck, so as to solve the problem that the battery module frequently fails under long-term vibration conditions, thereby affecting the working efficiency of the methanol-range extended-range electric mining truck.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a battery tray structure of a methanol range-extended electric mining truck, comprising:
[0006] A vehicle body fixing frame, wherein a battery tray is movably provided on the top of the vehicle body fixing frame, and a battery module is fixedly provided inside the battery tray;
[0007] A shock absorbing assembly is arranged between the vehicle body fixing frame and the battery tray, and the shock absorbing assembly is used to reduce the relative vibration between the vehicle body fixing frame and the battery tray. The shock absorbing assembly includes a first hinge seat fixedly connected to the top of the vehicle body fixing frame, the upper and lower ends of the first hinge seat are respectively hinged with hinge arms, the end of the hinge arm away from the position of the first hinge seat is hinged with a second hinge seat, the end of the second hinge seat away from the position of the hinge arm is fixedly connected to a support plate, a support frame is movably inserted into the surface of the support plate, and the support frame is fixedly connected to one end of the battery tray, and the end of the support plate corresponding to the position of the support frame is fixedly connected to a first damping spring, and the first damping spring is fixedly connected to one end of the support frame.
[0008] Preferably, a notch is provided at one end of the battery tray corresponding to the shock absorbing assembly to provide space for the operation of the shock absorbing assembly. The number of the articulated arms is four, and the four articulated arms are divided into two groups. The four articulated arms are respectively arranged in parallel, and each group of two articulated arms forms a parallelogram structure with the first articulated seat and the second articulated seat.
[0009] Preferably, the two groups of articulated arms are vertically arranged up and down, and one end of the opposite surfaces of the two articulated arms in the upper and lower groups are hinged with a telescopic rod, and the surface of the telescopic rod is fixedly connected with a second damping spring.
[0010] Preferably, a movable groove is opened in the middle of the support plate, and a guide column is fixedly connected to the inner wall of the support frame corresponding to the movable groove. The guide column is movably connected to the inner wall of the movable groove so that the guide column cooperates with the movable groove to guide the movement of the support plate.
[0011] Preferably, one end of the support plate corresponding to the support frame position is fixedly connected to a connecting rod, and the end of the connecting rod away from the support plate position is fixedly connected to a spring mounting plate, the first damping spring is fixedly connected to one end of the opposite surface of the spring mounting plate and the support frame, and the spring mounting plate is located on the surface of the connecting rod.
[0012] Preferably, the front and rear ends of the battery tray are respectively fixedly connected with a guide bracket, the inner wall of the guide bracket is movably connected with a mounting bracket, a gear is rotatably provided in the middle of the mounting bracket, and the surface of the battery tray corresponding to the gear position is provided with transverse teeth, and the transverse teeth on the surface of the battery tray are meshed with the surface of the gear, and both ends of the central axis of the gear are respectively rotatably connected with a damping bearing, and the damping bearing is fixedly embedded in the middle of the mounting bracket.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model cooperates with the first hinge seat, the hinge arm and the second hinge seat so that when the support plate moves up and down, the support plate will also move to a certain extent in the horizontal direction, so that the support plate and the support frame will squeeze and stretch the first damping spring, and at the same time, the upper and lower sets of hinge arms will squeeze and stretch the telescopic rod and the telescopic rod, so that the relative vibration of the vehicle body fixing frame and the battery tray can be buffered and protected, avoiding the battery module from being damaged due to relative vibration with the vehicle body fixing frame, thereby improving the working efficiency of the methanol range-extended electric mining truck;
[0015] 2. The utility model can also guide the relative vibration of the body bracket and the battery tray through the first articulated seat, the articulated arm, the second articulated seat, the support plate and the support frame in the shock absorbing assembly, so that the relative vibration of the body bracket and the battery tray is a vertical up and down vibration, that is, the body bracket and the battery tray will move vertically up and down relative to each other, and the teeth on the surface of the battery tray will drive the gear to rotate, and then the gear drives the damping bearing to rotate, and the damping provided by the damping bearing is used to further hinder the frequent relative movement between the body bracket and the battery tray, that is, the relative vibration of the body bracket and the battery tray is buffered and protected, thereby avoiding the battery module inside the battery tray from being damaged due to relative vibration with the body bracket, and further improving the working efficiency of the methanol extended-range electric mining truck. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a battery tray structure of a methanol range-extended electric mining truck of the utility model;
[0017] Figure 2 This is an exploded view of the overall structure of the battery tray structure of a methanol range-extended electric mining truck of the utility model;
[0018] Figure 3 This is a partial schematic diagram of the overall structure of a battery tray structure of a methanol range-extended electric mining truck of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of a shock-absorbing component of a battery tray structure of a methanol-range extended-range electric mining truck of the utility model;
[0020] Figure 5 This is a cross-sectional view of the shock-absorbing assembly structure of a battery tray structure of a methanol-range extended-range electric mining truck of the utility model;
[0021] Figure 6 This is a partial cross-sectional view of the overall structure of the battery tray structure of a methanol range-extended electric mining truck of the utility model;
[0022] Figure 7 This is a sectional view of the overall structure of a battery tray structure of a methanol range-extended electric mining truck of the utility model.
[0023] In the figure: 1. body fixing frame; 2. battery tray; 3. battery module; 4. first hinge seat; 5. hinged arm; 6. second hinge seat; 7. support plate; 8. support frame; 9. movable groove; 10. guide column; 11. connecting rod; 12. spring mounting plate; 13. first damping spring; 14. telescopic rod; 15. second damping spring; 16. guide bracket; 17. mounting frame; 18. gear; 19. damping bearing. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-7 The utility model provides a technical solution: a battery tray structure of a methanol range-extended electric mining truck, comprising:
[0026] A vehicle body fixing frame 1, a battery tray 2 is movably provided on the top of the vehicle body fixing frame 1, and a battery module 3 is fixedly provided inside the battery tray 2;
[0027] A shock absorbing assembly is arranged between the vehicle body fixing frame 1 and the battery tray 2, and the shock absorbing assembly is used to reduce the relative vibration between the vehicle body fixing frame 1 and the battery tray 2. The shock absorbing assembly includes a first hinge seat 4 fixedly mounted on the top of the vehicle body fixing frame 1, and the upper and lower ends of the first hinge seat 4 are respectively hinged with hinge arms 5, and the end of the hinge arm 5 away from the first hinge seat 4 is hinged with a second hinge seat 6, and the end of the second hinge seat 6 away from the hinge arm 5 is fixedly mounted with a support plate 7, and a support frame 8 is movably inserted on the surface of the support plate 7, and the support frame 8 is fixedly mounted on one end of the battery tray 2, and a first damping spring 13 is fixedly mounted on one end of the support frame 8. A notch is provided at one end of the battery tray 2 corresponding to the shock absorbing assembly to provide space for the operation of the shock absorbing assembly. There are four hinge arms 5, and the four hinge arms 5 are divided into two groups, four The articulated arms 5 are arranged in parallel, and each group of two articulated arms 5 forms a parallelogram structure with the first articulated seat 4 and the second articulated seat 6. The two groups of articulated arms 5 are arranged vertically up and down, and one end of the opposite surfaces of the two articulated arms 5 in the upper and lower groups is hinged with a telescopic rod 14, and a second damping spring 15 is fixedly installed on the surface of the telescopic rod 14. A movable groove 9 is opened in the middle of the support plate 7, and a guide column 10 is fixedly installed on the inner wall of the support frame 8 corresponding to the position of the movable groove 9. The guide column 10 is movably connected to the inner wall of the movable groove 9 so that the guide column 10 cooperates with the movable groove 9 to guide the movement of the support plate 7. A connecting rod 11 is fixedly installed at one end of the support plate 7 corresponding to the position of the support frame 8, and a spring mounting plate 12 is fixedly installed at the end of the connecting rod 11 away from the position of the support plate 7. The first damping spring 13 is fixedly installed at one end of the spring mounting plate 12 and the opposite surface of the support frame 8, and the spring mounting plate 12 is located on the surface of the connecting rod 11;
[0028] When the above structure is in use, when the battery tray 2 and the vehicle body fixing frame 1 vibrate relative to each other, the battery tray 2 will drive the support plate 7 to move up and down through the support frame 8, and the support plate 7 will drive the second hinge seat 6 to move up and down. Through the mutual cooperation of the first hinge seat 4, the hinge arm 5 and the second hinge seat 6, when the support plate 7 moves up and down, the support plate 7 will also move to a certain extent in the horizontal direction, and the support plate 7 and the support frame 8 will move relative to each other, and the first damping spring 13 is squeezed and stretched through the connecting rod 11 and the spring mounting plate 12, so that the first damping spring 13 can buffer the movement of the support plate 7 and the support frame 8 to a certain extent, that is, it plays a buffering and protective role for the relative vibration of the vehicle body fixing frame 1 and the battery tray 2. At the same time, the upper and lower sets of hinged arms 5 will squeeze and stretch the telescopic rods 14 and the telescopic rods 14, so that the elasticity of the second damping spring 15 can buffer the articulation of the hinge arm 5 with the first hinge seat 4 and the second hinge seat 6, that is, it plays a buffering and protective role for the relative vibration of the vehicle body fixing frame 1 and the battery tray 2 again.
[0029] Guide brackets 16 are fixedly installed on the front and rear ends of the battery tray 2, and the inner wall of the guide bracket 16 is movably connected with a mounting bracket 17. A gear 18 is rotatably provided in the middle of the mounting bracket 17. The surface of the battery tray 2 corresponding to the position of the gear 18 is provided with transverse teeth, and the transverse teeth on the surface of the battery tray 2 are meshed with the surface of the gear 18. Damping bearings 19 are rotatably connected to both ends of the central axis of the gear 18, and the damping bearing 19 is fixedly embedded in the middle of the mounting bracket 17. When the vehicle body fixing frame 1 and the battery tray 2 move vertically relative to each other, the teeth on the surface of the battery tray 2 will drive the gear 18 to rotate, and then the gear 18 drives the damping bearing 19 to rotate, and the damping provided by the damping bearing 19 is further hindered to further hinder the frequent relative movement between the vehicle body fixing frame 1 and the battery tray 2, that is, it plays a buffering and protective role against the relative vibration of the vehicle body fixing frame 1 and the battery tray 2.
[0030] Working principle: When in use, the utility model drives the support plate 7 up and down through the support frame 8 when the battery tray 2 and the vehicle body fixing frame 1 vibrate relative to each other. Since the first articulated seat 4 and the second articulated seat 6 cooperate with the two parallelogram structures of the four articulated arms 5 therebetween, when the angle of the first articulated seat 4 is determined, no matter how the articulated arms 5 and the first articulated seat 4 are articulated, the inclination angle of the second articulated seat 6 remains unchanged, that is, when the battery tray 2 drives the support plate 7 up and down through the support frame 8, the support plate 7 drives the second articulated seat 6 to move up and down, and the second articulated seat 6 and the articulated arms 5 are relatively articulated. Since the inclination angle of the second articulated seat 6 remains unchanged, the movement of the support plate 7 and the support frame 8 will not be stuck, and the support plate 7 can cooperate with the support frame 8 to The purpose of guiding the relative movement of the vehicle body fixing frame 1 and the battery tray 2 is played. At the same time, through the mutual cooperation of the first hinge seat 4, the hinge arm 5 and the second hinge seat 6, when the support plate 7 moves up and down, the support plate 7 will also move to a certain extent in the horizontal direction, and the support plate 7 and the support frame 8 will move relative to each other, and the first damping spring 13 is squeezed and stretched by the connecting rod 11 and the spring mounting plate 12, so that the first damping spring 13 can buffer the movement of the support plate 7 and the support frame 8 to a certain extent, that is, it plays a buffering and protective role for the relative vibration of the vehicle body fixing frame 1 and the battery tray 2. At the same time, by setting the movable groove 9 and the guide column 10, when the support plate 7 and the support frame 8 move relative to each other, the movable groove 9 cooperates with the guide column 10 to guide the relative movement of the support plate 7 and the support frame 8;
[0031] When the support plate 7 moves up and down, the articulated arm 5 is respectively articulated with the first articulated seat 4 and the second articulated seat 6, and the parallelogram formed by the first articulated seat 4, the articulated arm 5 and the second articulated seat 6 changes, that is, the upper and lower sets of articulated arms 5 squeeze and stretch the telescopic rod 14 and the telescopic rod 14, so that the elasticity of the second damping spring 15 buffers the articulation of the articulated arm 5 with the first articulated seat 4 and the second articulated seat 6, that is, the relative vibration of the vehicle body fixing frame 1 and the battery tray 2 is buffered again;
[0032] When the battery tray 2 and the vehicle body mounting frame 1 vibrate relative to each other, the first hinge seat 4, the hinge arm 5, the second hinge seat 6, the support plate 7 and the support frame 8 in the shock absorbing assembly can guide the relative vibration of the vehicle body mounting frame 1 and the battery tray 2, so that the relative vibration of the vehicle body mounting frame 1 and the battery tray 2 is a vertical up and down vibration, that is, the vehicle body mounting frame 1 and the battery tray 2 will move relative to each other vertically up and down, and the tooth pattern on the surface of the battery tray 2 will drive the gear 18 to rotate, and then the gear 18 drives the damping bearing 19 to rotate, and the damping provided by the damping bearing 19 is used to further hinder the frequent relative movement between the vehicle body mounting frame 1 and the battery tray 2, that is, the relative vibration of the vehicle body mounting frame 1 and the battery tray 2 is buffered and protected, thereby avoiding the battery module 3 inside the battery tray 2 from being damaged due to the relative vibration with the vehicle body mounting frame 1, and further improving the working efficiency of the methanol range-extended electric mining truck;
[0033] By providing the movable groove 9, the guide column 10, the connecting rod 11, the spring mounting plate 12 and the first damping spring 13, the above structure allows the battery tray 2 to move along the direction of the vehicle body fixing frame 1. At the same time, under the action of the first damping spring 13, the movement of the battery tray 2 along the direction of the vehicle body fixing frame 1 is buffered, so that the relative vibration between the vehicle body fixing frame 1 and the battery tray 2 can be further buffered to avoid the battery module 3 inside the battery tray 2 from making hard contact with the vehicle body fixing frame 1. During this process, the tooth pattern on the surface of the battery tray 2 will always mesh with the gear 18, that is, when the battery tray 2 moves along the direction of the vehicle body fixing frame 1, the gear 18 cooperates with the damping bearing 19 to still buffer the relative vibration between the vehicle body fixing frame 1 and the battery tray 2 in the vertical direction.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery tray structure for a methanol range-extended electric mining truck, characterized in that: include: A vehicle body fixing frame (1), wherein a battery tray (2) is movably provided on the top of the vehicle body fixing frame (1), and a battery module (3) is fixedly provided inside the battery tray (2); A shock absorbing assembly is arranged between a vehicle body fixing frame (1) and a battery tray (2), and is used to reduce the relative vibration between the vehicle body fixing frame (1) and the battery tray (2). The shock absorbing assembly comprises a first hinge seat (4) fixedly connected to the top of the vehicle body fixing frame (1), the upper and lower ends of the first hinge seat (4) are respectively hinged with hinge arms (5), the end of the hinge arm (5) away from the position of the first hinge seat (4) is hinged with a second hinge seat (6), the end of the second hinge seat (6) away from the position of the hinge arm (5) is fixedly connected with a support plate (7), the surface of the support plate (7) is movably plugged with a support frame (8), and the support frame (8) is fixedly connected to one end of the battery tray (2), and the end of the support plate (7) corresponding to the position of the support frame (8) is fixedly connected with a first damping spring (13), and the first damping spring (13) is fixedly connected to one end of the support frame (8).
2. A battery tray structure for a methanol range-extended electric mining truck according to claim 1, characterized in that: A notch is provided at one end of the battery tray (2) corresponding to the shock absorbing assembly to provide space for the operation of the shock absorbing assembly. The number of the articulated arms (5) is four, and the four articulated arms (5) are divided into two groups. The four articulated arms (5) are respectively arranged in parallel, and the two articulated arms (5) in each group form a parallelogram structure with the first articulated seat (4) and the second articulated seat (6).
3. A battery tray structure for a methanol range-extended electric mining truck according to claim 2, characterized in that: The two groups of articulated arms (5) are vertically arranged up and down, and one end of the opposite surfaces of the two articulated arms (5) in the upper and lower groups is hinged with a telescopic rod (14), and the surface of the telescopic rod (14) is fixedly connected with a second damping spring (15).
4. A battery tray structure for a methanol range-extended electric mining truck according to claim 3, characterized in that: A movable groove (9) is provided in the middle of the support plate (7); a guide column (10) is fixedly connected to the inner wall of the support frame (8) at a position corresponding to the movable groove (9); the guide column (10) is movably connected to the inner wall of the movable groove (9) so that the guide column (10) cooperates with the movable groove (9) to guide the movement of the support plate (7).
5. A battery tray structure for a methanol range-extended electric mining truck according to claim 4, characterized in that: One end of the support plate (7) corresponding to the support frame (8) is fixedly connected to a connecting rod (11), and one end of the connecting rod (11) away from the support plate (7) is fixedly connected to a spring mounting plate (12); the first damping spring (13) is fixedly connected to one end of the surface opposite to the spring mounting plate (12) and the support frame (8), and the spring mounting plate (12) is located on the surface of the connecting rod (11).
6. A battery tray structure for a methanol range-extended electric mining truck according to claim 5, characterized in that: The front and rear ends of the battery tray (2) are respectively fixedly connected to a guide bracket (16), the inner wall of the guide bracket (16) is movably connected to a mounting bracket (17), a gear (18) is rotatably provided in the middle of the mounting bracket (17), a surface of the battery tray (2) corresponding to the position of the gear (18) is provided with transverse teeth, and the transverse teeth on the surface of the battery tray (2) are meshed with the surface of the gear (18), and the two ends of the central axis of the gear (18) are respectively rotatably connected to a damping bearing (19), and the damping bearing (19) is fixedly embedded in the middle of the mounting bracket (17).