Motor stator wire clamping equipment
By designing automated motor stator cable equipment, using motors, couplings and other components, the problems of low efficiency and difficult to ensure accuracy are solved, and the efficient, precise installation and fixation of motor stator coils are achieved, and manufacturing efficiency is improved. and precision.
Patent Information
- Application Number
- CN202420139086.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-19
AI Technical Summary
The installation and fixation of traditional motor stator relies on manual operation, which is inefficient and difficult to ensure accuracy, and an automatic, efficient and accurate equipment is urgently needed.
A motor stator cable device is designed, including product positioning unit, product clamping transplanting fixing unit, product cable positioning unit and product cable in-place fixing unit, using motor, coupling, code scanning gun bracket, sensor bracket , floating joints, transplanting cylinders, jaw cylinders and other components to realize automated cable installation and fixation.
It realizes automatic, efficient, precise installation and fixation of motor stator coils, improves manufacturing efficiency and accuracy, reduces operation difficulty and production costs, has a wide range of application, and has high practical value and economic value.
Smart Images

Figure CN222321328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a motor stator wire clamping device. Background Art
[0002] The motor is a key component in various mechanical equipment, and its performance directly affects the working efficiency and service life of the entire equipment. In the manufacturing process of the motor, the installation and fixation of the stator is an important link. The traditional method mainly relies on manual operation, which is not only inefficient but also difficult to ensure accuracy. Therefore, there is an urgent need for a device that can automatically, efficiently and accurately complete the motor stator clamping. Utility Model Content
[0003] The utility model aims to provide a motor stator wire clamping device.
[0004] To achieve the above purpose, the utility model adopts the following contents:
[0005] A motor stator wire clamping device comprises: a product positioning unit, a product clamping and transplanting fixing unit, a product cable positioning unit and a product cable in place fixing unit; a product clamping and transplanting fixing unit is arranged at the front end of the product positioning unit, and the product clamping and transplanting fixing unit cooperates with the product positioning unit; a product cable positioning unit is arranged at the right front end of the product positioning unit, and the product cable positioning unit cooperates with the product positioning unit; product cable in place fixing units are arranged in four directions of the upper end of the product positioning unit, front, back, left, and right, and the product cable in place fixing unit cooperates with the product positioning unit.
[0006] Preferably, the product positioning unit includes a motor, a coupling, a barcode scanner bracket, a floating joint, a sensor bracket, a positioning tool, a mounting support plate and a platform; mounting support plates are provided on both sides of the platform; a coupling is provided in the middle of the bottom end of the platform; a motor is provided at the bottom end of the coupling, and the motor and the coupling are used in coordination with each other; a floating joint is provided in the middle of the upper end of the platform, and the floating joint and the coupling are used in coordination with each other; a positioning tool is provided at the upper end of the floating joint, and the positioning tool and the floating joint are used in coordination with each other; a barcode scanner bracket is provided on the right side of the rear end of the platform; sensor brackets are provided on the left side of the rear end, the left side of the front end and the right side of the front end of the platform.
[0007] Preferably, the product clamping and transplanting fixing unit includes a No. 2 sensor bracket, a positioning tooling adjustment plate, a No. 2 positioning tooling, a transplanting cylinder, a drag chain, a transplanting slide cylinder, a clamping cylinder and a support; a drag chain is arranged at the upper end of the support; a transplanting cylinder is arranged on the rear side surface of the upper end of the support; a transplanting slide cylinder is arranged on the rear side surface of the transplanting cylinder; a support arm is arranged on the transplanting slide cylinder; a clamping cylinder is arranged at the end of the support arm; a No. 2 positioning tooling is arranged at the bottom end of the clamping cylinder, and the No. 2 positioning tooling and the clamping cylinder are used in coordination; a positioning tooling adjustment plate is arranged at the bottom end of the No. 2 positioning tooling; and a No. 2 sensor bracket is arranged on one side of the positioning tooling adjustment plate.
[0008] Preferably, the product cable positioning unit includes a No. 2 clamping cylinder, a No. 2 transplanting cylinder, an elastic cable trough clamping block, a cylinder mounting plate, a spring, an electric cylinder and a support column; an electric cylinder is arranged on one side of the support column; a cylinder mounting plate is arranged on one side of the electric cylinder; a No. 2 transplanting cylinder is arranged at the bottom end of the cylinder mounting plate; a No. 2 clamping cylinder is arranged at the bottom end of the No. 2 transplanting cylinder, and the No. 2 clamping cylinder and the product positioning unit are used in coordination; an elastic cable trough clamping block is arranged on one side of the No. 2 clamping cylinder; a spring is arranged at the upper end of the elastic cable trough clamping block, and the spring and the elastic cable trough clamping block are used in coordination.
[0009] Preferably, the product cable in place fixing unit comprises a No. 2 transplanting slide cylinder, a No. 3 clamping cylinder, a clamping block and a product fixing block; the product cable in place fixing unit is arranged in four directions of front, back, left and right of the positioning tooling; a No. 3 clamping cylinder is arranged at the upper end of the No. 2 transplanting slide cylinder; a clamping block is arranged at the rear end of the No. 3 clamping cylinder; and a product fixing block is arranged at the rear end of the clamping block.
[0010] The utility model has the following advantages:
[0011] The device has a simple structure and reasonable design. It can automatically, efficiently and accurately complete the installation and fixation of the stator coil of the motor, improve the efficiency and precision of motor manufacturing, reduce the difficulty of operation and reduce production costs. At the same time, the device has low environmental requirements, a wide range of applications, and high practical and economic value.
[0012] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0014] Figure 1 The utility model is a structural schematic diagram of a motor stator wire clamping device.
[0015] Figure 2 It is a schematic diagram of the positioning unit of the utility model product.
[0016] Figure 3 It is the front view of the positioning unit of the utility model product.
[0017] Figure 4 It is a top view of the positioning unit of the product of the utility model.
[0018] Figure 5 It is a schematic diagram of the clamping transplanting fixing unit of the utility model product.
[0019] Figure 6 It is a left view of the clamping transplanting fixing unit of the utility model product.
[0020] Figure 7 It is a front view of the clamping transplanting fixing unit of the utility model product.
[0021] Figure 8 It is a schematic diagram of the cable positioning unit of the utility model product.
[0022] Fig. 9 It is the front view of the cable positioning unit of the utility model product.
[0023] Fig.10 It is a left view of the cable positioning unit of the utility model product.
[0024] Fig.11 It is a schematic diagram of a cable fixing unit of the utility model product.
[0025] Fig.12 This is a top view of the cable fixing unit of the utility model product.
[0026] In the figure, each reference numeral is:
[0027] 1-product positioning unit, 11-motor, 12-coupling, 13-barcode scanner bracket, 14-floating joint, 15-sensor bracket, 16-positioning tooling, 17-installation support plate, 18-platform, 2-product clamping and transplanting fixing unit, 21-No. 2 sensor bracket, 22-positioning tooling adjustment plate, 23-No. 2 positioning tooling, 24-transplanting cylinder, 25-drag chain, 26-transplanting slide cylinder, 27-gripper cylinder, 28-support, 3-product cable positioning unit, 31-No. 2 gripper cylinder, 32-No. 2 transplanting cylinder, 33-elastic cable trough clamping block, 34-cylinder mounting plate, 35-spring, 36-electric cylinder, 37-support column, 4-product cable in place fixing unit, 41-No. 2 transplanting slide cylinder, 42-No. 3 gripper cylinder, 43-gripper block, 44-, product fixing block. DETAILED DESCRIPTION
[0028] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0032] like Figures 1 to 12As shown, a motor stator wire clamping device includes: a product positioning unit 1, a product clamping and transplanting fixing unit 2, a product cable positioning unit 3 and a product cable in place fixing unit 4; the product clamping and transplanting fixing unit 2 is arranged at the front end of the product positioning unit 1, and the product clamping and transplanting fixing unit 2 is used in coordination with the product positioning unit 1; the product cable positioning unit 3 is arranged at the right front end of the product positioning unit 1, and the product cable positioning unit 3 is used in coordination with the product positioning unit 1; product cable in place fixing units 4 are arranged in four directions of the front, back, left and right of the upper end of the product positioning unit 1, and the product cable in place fixing unit 4 is used in coordination with the product positioning unit 1.
[0033] Furthermore, the product positioning unit 1 includes a motor 11, a coupling 12, a barcode scanner bracket 13, a floating joint 14, a sensor bracket 15, a positioning tool 16, a mounting support plate 17 and a platform 18; mounting support plates 17 are provided on both sides of the platform 18; a coupling 12 is provided in the middle of the bottom end of the platform 18; a motor 11 is provided at the bottom end of the coupling 12, and the motor 11 and the coupling 12 are used in coordination; a floating joint 14 is provided in the middle of the upper end of the platform 18, and the floating joint 14 and the coupling 12 are used in coordination; a positioning tool 16 is provided at the upper end of the floating joint 14, and the positioning tool 16 and the floating joint 14 are used in coordination; a barcode scanner bracket 13 is provided on the right side of the rear end of the platform 18; and a sensor bracket 15 is provided on the left side of the rear end, the left side of the front end and the right side of the front end of the platform 18.
[0034] Furthermore, the product clamping and transplanting fixing unit 2 includes a No. 2 sensor bracket 21, a positioning tooling adjustment plate 22, a No. 2 positioning tooling 23, a transplanting cylinder 24, a drag chain 25, a transplanting slide cylinder 26, a clamping cylinder 27 and a support 28; a drag chain 25 is arranged at the upper end of the support 28; a transplanting cylinder 24 is arranged on the rear side of the upper end of the support 28; a transplanting slide cylinder 26 is arranged on the rear side of the transplanting cylinder 24; a support arm 29 is arranged on the transplanting slide cylinder 26; a clamping cylinder 27 is arranged at the end of the support arm 29; a No. 2 positioning tooling 23 is arranged at the bottom end of the clamping cylinder 27, and the No. 2 positioning tooling 23 and the clamping cylinder 27 are used in coordination; a positioning tooling adjustment plate 22 is arranged at the bottom end of the No. 2 positioning tooling 23; and a No. 2 sensor bracket 21 is arranged on one side of the positioning tooling adjustment plate 22.
[0035] Furthermore, the product cable positioning unit 3 includes a No. 2 clamping cylinder 31, a No. 2 transplanting cylinder 32, an elastic cable groove clamping block 33, a cylinder mounting plate 34, a spring 35, an electric cylinder 36 and a support column 37; an electric cylinder 36 is arranged on one side of the support column 37; a cylinder mounting plate 34 is arranged on one side of the electric cylinder 36; a No. 2 transplanting cylinder 32 is arranged at the bottom end of the cylinder mounting plate 34; a No. 2 clamping cylinder 31 is arranged at the bottom end of the No. 2 transplanting cylinder 32, and the No. 2 clamping cylinder 31 and the product positioning unit 1 are used in coordination; an elastic cable groove clamping block 33 is arranged on one side of the No. 2 clamping cylinder 31; a spring 35 is arranged at the upper end of the elastic cable groove clamping block 33, and the spring 35 and the elastic cable groove clamping block 33 are used in coordination.
[0036] Furthermore, the product cable in place fixing unit 4 includes a No. 2 transplanting slide cylinder 41, a No. 3 clamping cylinder 42, a clamping block 43 and a product fixing block 44; the product cable in place fixing unit 4 is arranged in the four directions of front, back, left and right of the positioning tooling 16; the No. 3 clamping cylinder 42 is arranged at the upper end of the No. 2 transplanting slide cylinder 41; the clamping block 43 is arranged at the rear end of the No. 3 clamping cylinder 42; the product fixing block 44 is arranged at the rear end of the clamping block 43.
[0037] The working principle of this device is as follows: the product is manually placed into the product tooling, the product clamping and transplanting fixing unit 2 clamps and transplants the busbar onto the stator; the pressure head in the product positioning unit 1 presses the cable fixing groove on the busbar and corresponds to its position; the product cable is clamped and pulled until the product cable positioning unit 3 clamps the cable and straightens it upward; the product cable is in place and the fixing unit 4 clamps the cable fixing groove where the cable is in place; the motor in the product positioning unit 1 rotates to drive the product tooling to rotate, and then other units repeat the above operation 6 times to complete the fixing of all cables of the product.
[0038] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A motor stator wire clamping device, characterized in that: include: A product positioning unit, a product clamping and transplanting fixing unit, a product cable positioning unit and a product cable in-place fixing unit; a product clamping and transplanting fixing unit is arranged at the front end of the product positioning unit, and the product clamping and transplanting fixing unit is used in coordination with the product positioning unit; a product cable positioning unit is arranged at the right front end of the product positioning unit, and the product cable positioning unit is used in coordination with the product positioning unit; product cable in-place fixing units are arranged in four directions, front, back, left, and right, at the upper end of the product positioning unit, and the product cable in-place fixing unit is used in coordination with the product positioning unit.
2. A motor stator wire clamping device according to claim 1, characterized in that: The product positioning unit includes a motor, a coupling, a barcode scanner bracket, a floating joint, a sensor bracket, a positioning tool, a mounting support plate and a platform; mounting support plates are arranged on both sides of the platform; a coupling is arranged in the middle of the bottom end of the platform; a motor is arranged at the bottom end of the coupling, and the motor and the coupling are used in coordination with each other; a floating joint is arranged in the middle of the upper end of the platform, and the floating joint and the coupling are used in coordination with each other; a positioning tool is arranged at the upper end of the floating joint, and the positioning tool and the floating joint are used in coordination with each other; a barcode scanner bracket is arranged on the right side of the rear end of the platform; sensor brackets are arranged on the left side of the rear end, the left side of the front end and the right side of the front end of the platform.
3. The motor stator wire clamping device according to claim 1, characterized in that: The product clamping and transplanting fixing unit includes a No. 2 sensor bracket, a positioning tool adjustment plate, a No. 2 positioning tool, a transplanting cylinder, a drag chain, a transplanting slide cylinder, a clamping cylinder and a support; a drag chain is arranged at the upper end of the support; a transplanting cylinder is arranged on the rear side of the upper end of the support; a transplanting slide cylinder is arranged on the rear side of the transplanting cylinder; a support arm is arranged on the transplanting slide cylinder; a clamping cylinder is arranged at the end of the support arm; a No. 2 positioning tool is arranged at the bottom end of the clamping cylinder, and the No. 2 positioning tool and the clamping cylinder are used in coordination; a positioning tool adjustment plate is arranged at the bottom end of the No. 2 positioning tool; and a No. 2 sensor bracket is arranged on one side of the positioning tool adjustment plate.
4. The motor stator wire clamping device according to claim 1, characterized in that: The product cable positioning unit includes a No. 2 clamping cylinder, a No. 2 transplanting cylinder, an elastic cable trough clamping block, a cylinder mounting plate, a spring, an electric cylinder and a support column; an electric cylinder is arranged on one side of the support column; a cylinder mounting plate is arranged on one side of the electric cylinder; a No. 2 transplanting cylinder is arranged at the bottom end of the cylinder mounting plate; a No. 2 clamping cylinder is arranged at the bottom end of the No. 2 transplanting cylinder, and the No. 2 clamping cylinder and the product positioning unit are used in coordination; an elastic cable trough clamping block is arranged on one side of the No. 2 clamping cylinder; a spring is arranged at the upper end of the elastic cable trough clamping block, and the spring and the elastic cable trough clamping block are used in coordination.
5. The motor stator wire clamping device according to claim 1, characterized in that: The product cable in place fixing unit includes a No. 2 transplanting slide cylinder, a No. 3 clamping cylinder, a clamping block and a product fixing block; the product cable in place fixing unit is arranged in the four directions of front, back, left and right of the positioning tooling; a No. 3 clamping cylinder is arranged at the upper end of the No. 2 transplanting slide cylinder; a clamping block is arranged at the rear end of the No. 3 clamping cylinder; and a product fixing block is arranged at the rear end of the clamping block.