Structure for installing electrolytic capacitor on aluminum substrate

By setting up a transit plate on the aluminum substrate, the electrolytic capacitor is welded and connected to the aluminum substrate, the capacitor burst problem caused by high temperature is solved, the use of electrolytic capacitors is realized, and the production cost is reduced.

CN222321838UActive Publication Date: 2025-01-07TAIZHOU LONGXIN ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420288174.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-07
Publication Date
2025-01-07
Estimated Expiration
2034-02-07

AI Technical Summary

Technical Problem

Due to the high ambient temperature on the aluminum substrate, the electrolytic capacitor is not resistant to high temperatures and cannot be directly welded, resulting in the need to use a relatively expensive solid-state capacitor, which increases the cost of the controller.

Method used

The electrolytic capacitor is welded by a transit plate and connected to the aluminum substrate through screws or welding to achieve electrical connection and replace solid-state capacitors.

Benefits of technology

This reduces production costs, realizes the possibility of using electrolytic capacitors, and avoids the problem of capacitor bursting in high temperature environments.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222321838U_ABST
    Figure CN222321838U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of electronic components, and relates to a structure for installing an electrolytic capacitor on an aluminum substrate. Comprising a transfer plate which can be electrically connected with an aluminum substrate, and a capacitor is welded on the transfer plate. According to the utility model, the arrangement of the transfer plate is adopted, and a solid capacitor which must be adopted by an aluminum substrate surface mount technology is replaced by the electrolytic capacitor, so that the production cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of electronic components and relates to a structure for installing an electrolytic capacitor on an aluminum substrate. Background Art

[0002] The capacitors used in motor controllers are usually solid capacitors, which are expensive, thus increasing the cost of the controller. This is because when the SMD process is connected to the capacitor in the controller's aluminum substrate, the ambient temperature can reach 260 degrees during SMD. Electrolytic capacitors themselves are not resistant to high temperatures. The electrolyte will boil at around 160 degrees, causing the capacitor cavity to burst. Therefore, electrolytic capacitors cannot be directly welded on aluminum substrates. Utility Model Content

[0003] The utility model aims to solve the above problems and provides a structure for installing an electrolytic capacitor on an aluminum substrate.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A structure for mounting an electrolytic capacitor on an aluminum substrate comprises a transfer plate capable of forming an electrical connection with the aluminum substrate, and the capacitor is welded on the transfer plate.

[0006] In the above-mentioned structure of installing an electrolytic capacitor on an aluminum substrate, the capacitor is an electrolytic capacitor.

[0007] In the above-mentioned structure for mounting an electrolytic capacitor on an aluminum substrate, the transfer board is provided with binding posts and screw holes.

[0008] In the above-mentioned structure for mounting an electrolytic capacitor on an aluminum substrate, the binding posts include three-phase binding posts and positive and negative power supply binding posts.

[0009] In the above-mentioned structure of installing an electrolytic capacitor on an aluminum substrate, there are three three-phase binding posts and two positive and negative power supply binding posts.

[0010] In the above-mentioned structure for mounting an electrolytic capacitor on an aluminum substrate, the three-phase terminal posts and the positive and negative power terminal posts are respectively provided with terminal post steps.

[0011] In the above-mentioned structure of installing an electrolytic capacitor on an aluminum substrate, the aluminum substrate and the transfer board are fixedly connected by screwing, welding or by a pin socket.

[0012] Compared with the existing technology, the advantages of the utility model are:

[0013] By adopting the setting of the transfer plate, the solid capacitors that must be used in the aluminum substrate patch process are replaced with electrolytic capacitors, which reduces the production cost.

[0014] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a schematic diagram of another direction of the utility model.

[0017] Figure 3 It is a schematic diagram of another direction of the utility model.

[0018] In the figure: transfer board 1, capacitor 2, screw hole 3, three-phase terminal 4, positive and negative power terminal 5, terminal step 6, aluminum base plate 100. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0020] like Figure 1-3 As shown, a structure for mounting an electrolytic capacitor on an aluminum substrate includes a transfer plate 1 that can form an electrical connection with the aluminum substrate 100. The aluminum substrate and the transfer plate 1 are fixedly connected by screwing, welding or a pin socket. A capacitor 2 is welded on the transfer plate 1. The capacitor 2 is an electrolytic capacitor.

[0021] In the prior art, due to the influence of the aluminum substrate patch process, the ambient temperature can reach 260 degrees during patching. The electrolytic capacitor product itself is not resistant to high temperatures. The electrolyte will boil at about 160 degrees, causing the capacitor cavity to burst, so the electrolytic capacitor cannot be directly welded on the aluminum substrate. The existing aluminum substrate patch process is to weld solid-state capacitors, but the cost of solid-state capacitors is relatively high. In this application, the capacitor 2 is welded to the transfer plate 1, and the transfer plate 1 is connected to the conductive column by screws or welding. The conductive column is connected to the aluminum substrate by screws or welding. In this way, the solid-state capacitor is replaced by an electrolytic capacitor, thereby reducing the production cost.

[0022] Specifically, the aluminum substrate 100 is provided with binding posts and screw holes 3. The binding posts include three-phase binding posts 4 and positive and negative power supply binding posts 5.

[0023] There are three three-phase binding posts 4 and two positive and negative power supply binding posts 5.

[0024] In a preferred embodiment, the three-phase terminal 4 and the positive and negative power terminal 5 are respectively provided with a terminal step 6. The three-phase terminal 4 and the positive and negative power terminal 5 are directly welded to the aluminum substrate, and the terminal step 6 serves as a support for the control board.

[0025] The utility model adopts the transfer plate 1 for transition, that is, the electrolytic capacitor is first welded on the transfer plate 1, and then the transfer plate 1 is welded to the aluminum substrate to achieve electrical connection, thereby replacing the solid capacitor with the electrolytic capacitor and reducing the production cost.

[0026] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

Claims

1. A structure for mounting an electrolytic capacitor on an aluminum substrate, comprising a transfer plate (1) capable of forming an electrical connection with the aluminum substrate, characterized in that: The transfer plate (1) is welded with a capacitor (2). The capacitor (2) is an electrolytic capacitor.

2. The structure of mounting an electrolytic capacitor on an aluminum substrate according to claim 1, characterized in that: The aluminum base plate is provided with a terminal post and a screw hole (3).

3. The structure of mounting an electrolytic capacitor on an aluminum substrate according to claim 2, characterized in that: The binding posts include three-phase binding posts (4) and positive and negative power supply binding posts (5).

4. The structure of mounting an electrolytic capacitor on an aluminum substrate according to claim 3, characterized in that: There are three three-phase binding posts (4) and two positive and negative power supply binding posts (5).

5. The structure of mounting an electrolytic capacitor on an aluminum substrate according to claim 3, characterized in that: The three-phase terminal (4) and the positive and negative power terminal (5) are respectively provided with terminal steps (6).

6. The structure of mounting an electrolytic capacitor on an aluminum substrate according to claim 1, characterized in that: The aluminum base plate and the transfer plate (1) are fixedly connected by screw connection, welding or by a pin socket.