Oat tablet press capable of uniformly feeding
By designing structures such as guide grooves, guide plates, diverting grooves and aggregate plates in oat tablet pressing equipment, the problem of low level of equipment automation is solved, and the uniform flattening and compression of oat particles is achieved, which improves the compression of tablet pressing Uniformity.
Patent Information
- Application Number
- CN202421166006.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing oat tableting equipment has low automation, and it is impossible to achieve uniform flattening of oat particles, resulting in uneven tableting and more defective products.
An oat tablet press including a guide groove, a guide plate, an oat splitter, a shunt tube, a aggregate plate and a scraper is designed. Through the inclination and gap structure of the guide plate, the shunt cone surface block of the shunt groove and The screw feeder ensures uniform dispersion and diversion of oat raw materials, and achieves uniform collection of aggregate plates and scrapers and roller body cleaning.
The uniform feeding and flaking of oat raw materials is achieved, the uniformity of flaking is improved, the generation of defective products is reduced, and the degree of automation of the equipment is improved.
Smart Images
Figure CN222322778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to tablet pressing equipment, in particular to an oat tablet pressing machine capable of evenly feeding materials, belonging to the technical field of oat processing equipment. Background Art
[0002] Oats are a low-sugar, high-nutrition, high-energy food, and oat flakes are a deep-processed product of oats. The finished product is made by pressing oat particles into flakes, which are convenient for consumers to eat. Therefore, in the process of processing oats into oat flakes, special flaking equipment is required for deep processing.
[0003] In the prior art, there is an oat flake pressing device disclosed in the announcement number CN214283179U, in which a roller group consisting of two rollers is arranged in sequence from top to bottom between the feed port and the discharge port inside the outer shell, and the distance between the rollers in the same roller group decreases from top to bottom. Two motor seats are arranged at the bottom of the side of the outer shell, on which a driving motor for driving the rollers is arranged. The driving motor and the rollers are connected by a belt drive, so that the oats can be pressed into a suitable thickness in a single pressing process. However, in actual processing, although the prior art can realize the flake processing of oats, since the oat particles need to be transported between the rollers for pressing, if the oats cannot fall evenly between the two groups of rollers, the oat particles cannot be evenly pressed, which results in the prepared oat flakes having There are many defective products. In the prior art, for example, an oat flake pressing device disclosed in announcement number CN214283252U can make the oats fall evenly onto the pressing roller, effectively preventing the oats from gathering on one side of the pressing roller, allowing the pressing roller to exert force evenly, avoiding the pressing roller from running off track, and improving the service life of the equipment. However, the device needs to be grasped by hand with the push-pull handle and pushed and pulled left and right along the slide. The positioning plate is connected to the sliding plate to ensure that it moves horizontally along the slide. As the sliding plate moves, the linkage plate and the spreading plate are driven to move, thereby flattening the oats gathered on one side of the feed channel of the machine base. That is, the device needs manual control to flatten the oats, and the overall degree of automation is low. Manual movement cannot ensure that the movement speed remains consistent, and cannot control the oat particles to be spread more accurately and evenly, so it cannot achieve the purpose of better even spreading. Summary of the invention
[0004] The utility model provides an oatmeal tablet press capable of evenly feeding the oats in order to solve the problem that the existing equipment has a low degree of automation and cannot control the oats to be evenly flattened more accurately.
[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: an oat flake press machine capable of evenly loading materials, comprising an oat flake trough and two oat flake rollers, the oat flake rollers being movably arranged in the oat flake trough, a material guide trough being connected above the oat flake trough, an oat diversion trough being connected above the material guide trough, and a discharge hopper being connected at the bottom opening of the oat flake trough;
[0006] A material guide plate is arranged in the material guide trough, and the material guide plate is connected to the inner side wall of the material guide trough in an inclined shape, and a gap is left between the material guide plate and the inner side wall of the material guide trough;
[0007] The bottom end of the oat diversion trough is connected with an oat diversion pipe, and the discharge end of the oat diversion pipe is located just above the inclined upper end of the guide plate.
[0008] As a further solution of the utility model: two guide plates are provided, gaps are left between the guide plates and the inner side walls of the two long sides of the guide trough, and the guide plates and the inner side walls of the guide trough are arranged at an acute angle.
[0009] As a further solution of the utility model: inclined limit slide grooves are provided on the inner walls of the short sides of the material guide trough, and the limit slide grooves are arranged on the inner walls of the short sides of the material guide trough in an up-and-down staggered state, the two ends of the material guide plate are movably clamped in the limit slide grooves, and a positioning bolt is threadedly penetrated through the outer wall of the short side of one side of the material guide trough, and the positioning bolts correspond to the opened limit slide grooves respectively.
[0010] As a further solution of the utility model: a screw feeder is arranged on one side of the oat diversion trough, the upper end discharge port of the screw feeder is located above the oat diversion trough, and an inwardly concave oat confluence hopper is arranged at the upper end opening of the oat diversion trough.
[0011] As a further solution of the utility model: two diversion holes are opened at the bottom of the oat diversion trough, and the diversion holes are connected to the oat diversion tubes, the two oat diversion tubes are arranged in opposite directions, and the inner bottom of the oat diversion trough is fixedly connected with a diversion cone block, and the diversion cone block is located directly below the oat confluence hopper.
[0012] As a further solution of the utility model: an inclined collecting plate is arranged in the oatmeal flake pressing groove, the collecting plate is welded to the inner side wall of the long side of the oatmeal flake pressing groove, and the inclined lower end of the collecting plate is respectively attached to the upper roller body of the oatmeal pressing roller.
[0013] As a further solution of the utility model: an inclined scraper is also provided in the oat flake trough, the scraper is welded to the inner wall of the long side of the oat flake trough, and the inclined upper end of the scraper is respectively attached to the lower end roller body of the oat press roller.
[0014] As a further solution of the utility model: a fixed square frame is welded on the outer wall of the material guide trough, and vertical support rod frames are welded at the four corners of the fixed square frame.
[0015] As a further solution of the utility model: the two ends of the oat pressing roller are respectively rotatably connected to the short side inner walls of the oat flake pressing groove, and a transmission gear set is provided on the short side outer wall of one side of the oat flake pressing groove. The transmission gear set includes two gear plates, which are arranged in an outer shell, and the outer shell is fixedly connected to the outer wall of the oat flake pressing groove. The gear plates are respectively coaxially connected to the oat pressing roller, and the two gear plates are meshingly connected.
[0016] As a further solution of the utility model: a tableting drive motor is arranged on one side of the oatmeal tableting groove, the body of the tableting drive motor is fixed on the support rod frame, the rotating shaft of the tableting drive motor is coaxially connected to the driving wheel, one of the gear plates is coaxially connected to the driven wheel, and the driving wheel and the driven wheel are connected by a transmission belt.
[0017] The beneficial effects of the utility model are:
[0018] By arranging a guide plate in the guide trough, a gap is left between the guide plate and the inner wall of the guide trough, so that the oat raw material can fall downward through the gap, and at the same time, the remaining oat raw material on the guide plate can flow along the downward inclined direction of the guide plate, that is, the oat raw material can fall downward along the entire gap, so that the oats can enter the oat flake trough in a uniform and dispersed state;
[0019] By providing an oat diversion trough, and connecting an oat diversion pipe at the bottom of the oat diversion trough, a diversion cone block is fixedly connected to the inner groove bottom of the oat diversion trough, and the diversion cone block is located directly below the oat confluence hopper, the oat raw materials entering the oat diversion trough through the oat confluence hopper can be diverted to both sides through the diversion cone block, so that the oat raw materials entering the two diversion holes can be kept equal, so as to realize the simultaneous delivery of equal amounts of oat raw materials to the inclined upper ends of the two guide plates, and the uniformity of the oats entering the oat tableting trough can be further improved;
[0020] By providing a collecting plate, the oatmeal raw materials that fall into the oatmeal flaking trough can be gathered between the two oatmeal pressing rollers under the action of the collecting plate, and then the oatmeal raw materials can be flaked by the rotation of the two oatmeal pressing rollers. A scraper is provided to scrape off the oatmeal flakes adhering to the oatmeal pressing rollers to clean the roller bodies of the oatmeal pressing rollers. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a front-view three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 This is a rear-view stereoscopic structural schematic diagram of the utility model;
[0023] Figure 3 This is a schematic diagram of the split structure of the material guide chute of the utility model;
[0024] Figure 4 This is a schematic diagram of the connection structure between the guide plate and one of the short sides of the guide trough of the utility model;
[0025] Figure 5 This is a schematic diagram of the connection structure between the guide plate and the other short side of the guide trough of the utility model;
[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the oat diversion trough of the utility model;
[0027] Figure 7 This is a schematic diagram of the cross-sectional structure of the oat diversion trough of the utility model;
[0028] Figure 8 This is a schematic diagram of the cross-sectional structure of the oatmeal tabletting groove of the utility model;
[0029] Fig. 9 This is a schematic diagram of the connection structure between the tableting drive motor and the oatmeal pressing roller of the utility model;
[0030] Fig.10 It is a schematic diagram of the cross-sectional structure of the transmission gear set of the utility model.
[0031] In the figure: 1. material guide trough; 11. material guide plate; 12. limit slide; 13. positioning bolt; 2. oat diversion trough; 21. oat diversion pipe; 22. oat confluence bucket; 23. diversion cone block; 24. diversion hole; 3. oat tableting trough; 31. oat pressing roller; 32. collecting plate; 33. scraper; 4. fixed frame; 41. support rod frame; 5. discharge hopper; 6. screw feeder; 7. tableting drive motor; 71. transmission gear set; 711. housing; 712. gear plate; 72. driving wheel; 73. driven wheel; 74. transmission belt. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Embodiment 1
[0034] like Figure 1 , Figure 2 and Figure 6As shown, an oat flake press machine capable of evenly loading materials comprises an oat flake trough 3 and two oat pressing rollers 31, wherein the oat pressing rollers 31 are movably arranged in the oat flake trough 3, a material guide trough 1 is connected above the oat flake trough 3, an oat diversion trough 2 is connected above the material guide trough 1, and a discharge hopper 5 is connected to the bottom opening of the oat flake trough 3;
[0035] A material guide plate 11 is arranged in the material guide trough 1. The material guide plate 11 is connected to the inner wall of the material guide trough 1 in an inclined manner, and a gap is left between the material guide plate 11 and the inner wall of the material guide trough 1.
[0036] The bottom end of the oat diversion trough 2 is connected to an oat diversion pipe 21, and the discharge end of the oat diversion pipe 21 is located directly above the inclined upper end of the guide plate 11. The oats are evenly transported to the guide plate 11 through the oat diversion pipe 21, and then the oats can be evenly dropped into the oat flake trough 3, so that the oats can be evenly fed and flaked.
[0037] Furthermore, a fixed frame 4 is welded on the outer wall of the guide trough 1, and vertical support rod frames 41 are welded at the four corners of the fixed frame 4, which can form a stable support for the tablet press to ensure stability during the tableting operation of the oat raw material.
[0038] Embodiment 2
[0039] Improvements based on Example 1:
[0040] like Figures 1 to 7 As shown, two guide plates 11 are provided, and gaps are left between the guide plates 11 and the inner walls of the long sides of the guide trough 1, and the guide plates 11 and the inner walls of the guide trough 1 are set at an acute angle. When the oat raw materials transported by the oat diversion pipe 21 fall to the inclined upper end of the guide plate 11, the oat raw materials can fall downward through the gap through the gap left between the guide plate 11 and the inner wall of the guide trough 1. At the same time, the remaining oat raw materials on the guide plate 11 can flow along the downward inclined direction of the guide plate 11, that is, the oat raw materials can fall downward along the entire gap, so that the oats can enter the oat tableting trough 3 in a uniform and dispersed state.
[0041] Furthermore, inclined limiting slide grooves 12 are provided on the inner walls of the short sides of the material guide trough 1, and the limiting slide grooves 12 are arranged in an upper and lower staggered shape on the inner walls of the short sides of the material guide trough 1, and the two ends of the material guide plate 11 are movably clamped in the limiting slide grooves 12, and the outer wall of the short side of one side of the material guide trough 1 is threadedly penetrated and connected with positioning bolts 13, and the positioning bolts 13 respectively correspond to the limited slide grooves 12 opened, so that the two material guide plates 11 can be arranged in an oppositely inclined manner under the action of the limiting slide grooves 12, so that the oat raw materials can fall downward along the long sides of both sides of the material guide trough 1 at the same time, thereby increasing the falling rate of the oat raw materials and making the oats fall more evenly, and the gap width between the material guide plate 11 and the inner wall of the material guide trough 1 is adjustable, which is equivalent to being able to adjust the size of the gap opening for dropping the oat raw materials. When the gap opening is larger, the flow rate of the oat raw materials falling will be faster, thereby being able to adjust the falling rate of the oat raw materials.
[0042] Furthermore, a screw feeder 6 is provided on one side of the oat diversion trough 2, and the upper end discharge port of the screw feeder 6 is located above the oat diversion trough 2. An inwardly concave oat confluence hopper 22 is provided at the upper end opening of the oat diversion trough 2, so that the oat raw materials can be transported upward into the oat diversion trough 2 through the screw feeder 6, and under the action of the oat confluence hopper 22, the oat raw materials are gathered into the oat diversion trough 2.
[0043] Furthermore, two diversion holes 24 are provided at the bottom end of the oat diversion trough 2, and the diversion holes 24 are connected to the oat diversion tube 21, and the two oat diversion tubes 21 are arranged in opposite directions. The inner bottom of the oat diversion trough 2 is fixedly connected with a diversion cone block 23, and the diversion cone block 23 is located directly below the oat confluence hopper 22, so that the oat raw materials entering the oat diversion trough 2 through the oat confluence hopper 22 can be diverted to both sides through the diversion cone block 23, thereby keeping the oat raw materials entering the two diversion holes 24 equal, so as to realize the simultaneous delivery of equal amounts of oat raw materials to the inclined upper ends of the two guide plates 11, which can further improve the uniformity of the oats entering the oat tableting trough 3.
[0044] like Figure 8 As shown, an inclined collecting plate 32 is provided in the oatmeal flake trough 3, and the collecting plate 32 is respectively welded to the inner side wall of the long side of the oatmeal flake trough 3, and the inclined lower end of the collecting plate 32 is respectively attached to the upper roller body of the oatmeal pressing roller 31, so that the oatmeal raw materials falling into the oatmeal flake trough 3 can be gathered between the two oatmeal pressing rollers 31 under the action of the collecting plate 32, and then the oatmeal raw materials can be flaked by the rotation of the two oatmeal pressing rollers 31.
[0045] Furthermore, an inclined scraper 33 is provided in the oat flake trough 3, and the scraper 33 is welded to the inner wall of the long side of the oat flake trough 3, and the inclined upper end of the scraper 33 is respectively placed on the lower end roller body of the oat flake roller 31. The scraper 33 can be used to scrape off the oat flakes adhering to the oat flake roller 31, so as to clean the roller body of the oat flake roller 31.
[0046] like Fig. 9 and Fig.10 As shown, both ends of the oat pressing roller 31 are rotatably connected to the inner wall of the short side of the oat flake pressing groove 3, and a transmission gear set 71 is provided on the outer wall of the short side of one side of the oat flake pressing groove 3. The transmission gear set 71 includes two gear plates 712, and the gear plates 712 are arranged in a shell 711. The shell 711 is fixedly connected to the outer wall of the oat flake pressing groove 3. The gear plates 712 are coaxially connected to the oat pressing roller 31, and the two gear plates 712 are meshingly connected. The meshing rotation of the two gear plates 712 can drive the two oat pressing rollers 31 to rotate simultaneously.
[0047] Furthermore, a tableting drive motor 7 is provided on one side of the oatmeal tableting groove 3, and the body of the tableting drive motor 7 is fixed on the support rod frame 41. The rotating shaft of the tableting drive motor 7 is coaxially connected to a driving wheel 72, one of the gear plates 712 is coaxially connected to a driven wheel 73, and the driving wheel 72 and the driven wheel 73 are connected by a transmission belt 74, so that the tableting drive motor 7 provides driving force, which can drive one of the gear plates 712 to rotate, so as to drive the two oatmeal pressing rollers 31 to rotate.
[0048] Working principle: The oat raw materials are conveyed upward to the oat diversion trough 2 by the screw feeder 6, and under the action of the oat confluence hopper 22, the oat raw materials are gathered and enter the oat diversion trough 2, and the oat raw materials entering the oat diversion trough 2 through the oat confluence hopper 22 are respectively diverted to both sides by the diversion cone block 23, so that the oat raw materials entering the two diversion holes 24 can be kept equal, so as to realize the simultaneous delivery of equal amounts of oat raw materials to the inclined upper ends of the two guide plates 11, and the oat raw materials fall downward through the gap, and at the same time, the remaining oat raw materials on the guide plate 11 can flow along the downward inclined direction of the guide plate 11, that is, the oat raw materials can fall downward along the entire gap, so that the oats can enter the oat tableting trough 3 in a uniform and dispersed state.
[0049] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0050] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An oatmeal tabletting machine capable of uniformly loading materials, comprising an oatmeal tabletting trough (3) and two oatmeal pressing rollers (31), characterized in that: The oat pressing roller (31) is movably arranged in the oat flake trough (3); the oat flake trough (3) is connected with a material guide trough (1) above, the material guide trough (1) is connected with an oat diversion trough (2) above, and the bottom opening of the oat flake trough (3) is connected with a discharge hopper (5); A material guide plate (11) is arranged in the material guide trough (1), the material guide plate (11) is connected to the inner side wall of the material guide trough (1) in an inclined manner, and a gap is left between the material guide plate (11) and the inner side wall of the material guide trough (1); The bottom end of the oat diversion trough (2) is connected to an oat diversion pipe (21), and the discharge end of the oat diversion pipe (21) is located directly above the inclined upper end of the guide plate (11).
2. The oatmeal tablet press capable of uniform feeding according to claim 1, characterized in that: Two guide plates (11) are provided, and gaps are left between the guide plates (11) and the inner side walls of the two long sides of the guide trough (1), and the guide plates (11) and the inner side walls of the guide trough (1) are arranged at an acute angle.
3. The oatmeal tablet press capable of uniform feeding according to claim 2, characterized in that: The inner walls of the short sides of the material guide trough (1) are provided with inclined limiting slide grooves (12), and the limiting slide grooves (12) are arranged on the inner walls of the short sides of the material guide trough (1) in an up-down staggered shape, and the two ends of the material guide plate (11) are movably clamped in the limiting slide grooves (12), and the outer wall of the short side of one side of the material guide trough (1) is threadedly penetrated by a positioning bolt (13), and the positioning bolt (13) corresponds to the opened limiting slide grooves (12).
4. The oatmeal tablet press capable of uniform feeding according to claim 1, characterized in that: A screw feeder (6) is provided on one side of the oat diversion trough (2), the upper discharge port of the screw feeder (6) is located above the oat diversion trough (2), and a concave oat converging hopper (22) is provided at the upper opening of the oat diversion trough (2).
5. The oatmeal tablet press capable of uniform feeding according to claim 4, characterized in that: The bottom end of the oat diversion trough (2) is provided with two diversion holes (24), and the diversion holes (24) are connected to an oat diversion tube (21), and the two oat diversion tubes (21) are arranged in opposite directions. A diversion cone block (23) is fixedly connected to the inner bottom of the oat diversion trough (2), and the diversion cone block (23) is located directly below the oat confluence hopper (22).
6. The oatmeal tablet press capable of uniform feeding according to claim 1, characterized in that: An inclined collecting plate (32) is provided in the oat flake pressing groove (3), and the collecting plates (32) are respectively welded to the inner side walls of the long sides of the oat flake pressing groove (3), and the inclined lower ends of the collecting plates (32) are respectively placed on the upper roller body of the oat pressing roller (31).
7. The oatmeal tablet press capable of uniform feeding according to claim 6, characterized in that: An inclined scraper (33) is also provided in the oat flake trough (3). The scraper (33) is respectively welded to the inner side wall of the long side of the oat flake trough (3), and the inclined upper end of the scraper (33) is respectively placed on the lower roller body of the oat press roller (31).
8. The oatmeal tablet press capable of uniform feeding according to claim 1, characterized in that: A fixed square frame (4) is welded on the outer wall of the material guide trough (1), and vertical support rod frames (41) are welded at the four corners of the fixed square frame (4).
9. The oatmeal tablet press capable of uniform feeding according to claim 1, characterized in that: The two ends of the oat pressing roller (31) are respectively rotatably connected to the inner wall of the short side of the oat pressing groove (3); a transmission gear set (71) is provided on the outer wall of the short side of one side of the oat pressing groove (3); the transmission gear set (71) comprises two gear plates (712); the gear plates (712) are arranged in a housing (711); the housing (711) is fixedly connected to the outer wall of the oat pressing groove (3); the gear plates (712) are respectively coaxially connected to the oat pressing roller (31), and the two gear plates (712) are meshingly connected.
10. The oatmeal tablet press capable of uniform feeding according to claim 9, characterized in that: A tabletting drive motor (7) is provided on one side of the oatmeal tabletting tank (3); the body of the tabletting drive motor (7) is fixed on the support rod frame (41); the rotating shaft of the tabletting drive motor (7) is coaxially connected to a driving wheel (72); one of the gear plates (712) is coaxially connected to a driven wheel (73); and the driving wheel (72) and the driven wheel (73) are connected via a transmission belt (74).
Citation Information
Patent Citations
Oat tabletting device
CN214283179U
Oat tabletting equipment
CN214283252U