Raw material crushing mechanism for preparing rice fermentation product filtrate
By introducing components such as gears, transmission motors, water conduits and vibration motors into the rice fermentation product crushing device, the problem of missing self-cleaning function of traditional crushing devices is solved, and effective crushing and cleaning is achieved to prevent waste and accumulation of rice particles.
Patent Information
- Application Number
- CN202421025027.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The traditional rice fermentation product crushing device lacks the self-cleaning function, resulting in rice grain residue sticking to the crushing roller after the crushing is completed, and the rice grains are prone to spill out, causing waste of raw materials.
A crushing mechanism including crushing rollers, gears, transmission motors, water conduits, spray guns, filter plates and vibration motors was designed. Rice is crushed through transmission motors, pump water flushing the crushing rollers, electric push rods seal the feed pipe, and vibration motors. Prevent rice from piled up and guide the rice to fall through the guide rod and guide barrel.
It achieves easy cleaning after crushing, preventing rice from running out and stacking, and improving raw material utilization.
Smart Images
Figure CN222325294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice fermentation product preparation, and more specifically, to a raw material crushing mechanism for preparing rice fermentation product filtrate. Background Art
[0002] Rice fermentation product filtrate refers to the liquid by-product produced during the rice fermentation process. This filtrate usually contains various nutrients and organic components released during the rice fermentation process. Before preparing the rice fermentation product filtrate, a crushing mechanism is generally used to crush the rice to speed up the preparation of the fermentation product filtrate. However, most traditional crushing devices do not have a self-cleaning function, resulting in rice grains and other residues sticking to the crushing roller after the crushing is completed, which is difficult to handle later; and during the crushing process, rice grains are easy to burst out from the upper end of the crushing mechanism, resulting in a part of the raw materials being wasted. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the problems existing in the prior art, the utility model provides a raw material crushing mechanism for preparing rice fermentation product filtrate, so as to solve the technical problem that most of the traditional crushing devices mentioned in the background technology do not have a self-cleaning function, resulting in rice grains and other residues sticking to the crushing roller after the crushing is completed, which is difficult to handle later.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material crushing mechanism for preparing rice fermentation product filtrate, comprising a shell, wherein crushing rollers are rotatably arranged inside and on both sides of the shell, one end of the crushing rollers passes through the shell and is provided with gears, and the two gears are meshingly installed, a transmission motor is arranged on the outer wall of the shell, one end of the transmission motor is fixedly connected to the crushing roller, water pipes are arranged on both side surfaces of the shell, one end of the water pipes passes through the shell and is provided with a spray gun, and the other end is connected to a main pipeline, a water tank is arranged at the lower end of the main pipeline, a pump body is arranged on the main pipeline, a feeding pipe is arranged on the upper end surface of the shell, and baffles are hingedly arranged on the inner wall of the feeding pipe and on both sides.
[0007] The utility model is further configured such that brackets are fixedly provided on both sides of the feed pipe, electric push rods are provided on the outer walls of the brackets, the output ends of the electric push rods pass through the brackets and the shell, and a movable frame is provided, wheels are rotatably provided inside the movable frame, and the wheels are in contact with the inner wall of the baffle to facilitate the movement of the baffle.
[0008] The utility model is further configured that a box body is fixedly provided on the lower end surface of the shell, a filter plate is slidably provided inside the box body, and a vibration motor is provided on the lower end surface of the filter plate and in the middle position to facilitate the rapid falling of rice.
[0009] The utility model is further configured as follows: fixing blocks are fixedly provided on the inner wall of the box body and at the four corners, guide rods are fixedly provided on the upper end faces of the fixing blocks, springs are provided on the upper ends of the guide rods, guide cylinders are correspondingly provided on the lower end faces of the filter plates, the guide rods are slidably mounted on the guide cylinders, and the other ends of the springs are fixedly connected to the inner walls of the guide cylinders to facilitate guiding the filter plates.
[0010] The utility model is further configured that a blocking frame is fixedly provided on the upper end surface of the filter plate, and an inclined surface is provided on the inner wall of the blocking frame to facilitate blocking the rice on the filter plate.
[0011] The utility model is further configured that a conical cylinder is fixedly provided on the lower end surface of the box body, and a discharge pipe is provided on the lower end surface of the conical cylinder to facilitate the leakage of rice.
[0012] The utility model is further configured that a support leg is provided on the outer wall of the shell and at the lower end, and a base is provided at the lower end of the support leg to facilitate supporting the device.
[0013] The utility model is further configured that the upper end surface of the base is provided with a collecting bucket, and the collecting bucket is located just below the discharge pipe to facilitate the collection of rice.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a raw material crushing mechanism for preparing rice fermentation product filtrate, which has the following beneficial effects:
[0016] 1. By setting a crushing roller, gears, a transmission motor, a water pipe, a spray gun, a main pipeline, a water tank and a pump body, the user can turn on the transmission motor to rotate the crushing roller to crush the raw materials for preparing the rice fermentation product filtrate entering the shell. After the crushing is completed, the pump body is opened to allow water to enter the water pipe and spray it out through the spray gun to rinse the outer surface of the crushing roller for easy cleaning.
[0017] 2. By setting the feed pipe, baffle, bracket, electric push rod, mobile frame and wheels, the user can control the electric push rod to make its output end drive the mobile frame and wheels to move, so that it pushes the baffle, and then blocks the inside of the feed pipe to prevent the rice from running out during crushing and affecting normal crushing.
[0018] 3. By arranging the filter plate, the vibration motor, the fixing block, the guide rod, the spring and the guide cylinder, the user can turn on the vibration motor to vibrate the filter plate up and down, so that the rice above it can fall down quickly to prevent accumulation. In addition, by arranging the guide rod and the guide cylinder, the filter plate can be guided for easy use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is an overall schematic diagram of a raw material crushing mechanism for preparing a rice fermentation product filtrate when it is not in use;
[0020] Figure 2 It is an overall cross-sectional view of a raw material crushing mechanism for preparing a rice fermentation product filtrate;
[0021] Figure 3 for Figure 2 A partial schematic diagram of the middle A area;
[0022] Figure 4 This is the installation diagram of the water pipe, spray gun, main pipeline, water tank and pump body;
[0023] Figure 5 It is a schematic diagram of the position of the guide cylinder and the baffle frame on the filter plate;
[0024] Figure 6 It is a schematic diagram of the positions of the fixing block, guide rod and spring inside the box;
[0025] Figure 7 This is a schematic diagram of the installation of the electric push rod, mobile frame and wheels.
[0026] In the figure: 1. shell; 2. crushing roller; 3. gear; 4. transmission motor; 5. water pipe; 6. spray gun; 7. main pipeline; 8. water tank; 9. pump body; 10. feed pipe; 11. baffle; 12. bracket; 13. electric push rod; 14. mobile frame; 15. wheel; 16. box; 17. filter plate; 18. vibration motor; 19. fixed block; 20. guide rod; 21. spring; 22. guide cylinder; 23. baffle frame; 24. conical cylinder; 25. discharge pipe; 26. support leg; 27. base; 28. collection bucket. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0030] See also Figure 1-7 A raw material crushing mechanism for preparing rice fermentation product filtrate comprises a shell 1, wherein crushing rollers 2 are rotatably arranged inside and on both sides of the shell 1, one end of the crushing rollers 2 passes through the shell 1 and is provided with gears 3, the two gears 3 are meshed and installed, a transmission motor 4 is arranged on the outer wall of the shell 1, one end of the transmission motor 4 is fixedly connected to the crushing roller 2, water guide pipes 5 are arranged on both sides of the shell 1, one end of the water guide pipes 5 passes through the shell 1 and is provided with a spray gun 6, and the other end is connected with a main pipeline 7, a water tank 8 is arranged at the lower end of the main pipeline 7, a pump body 9 is arranged on the main pipeline 7, a feeding pipe 10 is arranged on the upper end surface of the shell 1, and baffles 11 are hingedly arranged on the inner wall of the feeding pipe 10 and on both sides.
[0031] In this embodiment, brackets 12 are fixedly provided on both sides of the feed pipe 10, and electric push rods 13 are provided on the outer walls of the brackets 12. The output ends of the electric push rods 13 pass through the brackets 12 and the shell 1, and are provided with a movable frame 14. Wheels 15 are rotatably provided inside the movable frame 14, and the wheels 15 are in contact with the inner wall of the baffle 11.
[0032] More specifically, the user can turn on the transmission motor 4 to rotate the crushing roller 2 to crush the rice inside the shell 1, and at the same time control the electric push rod 13 so that its output end drives the moving frame 14 and the wheel 15 to move, so that it pushes the baffle 11, and then blocks the inside of the feed pipe 10 to prevent the rice from running out during crushing and affecting normal crushing. After the crushing is completed, the pump body 9 is opened to allow water to enter the water pipe 5 and spray it out through the spray gun 6 to rinse the outer surface of the crushing roller 2 for easy cleaning.
[0033] See also Figure 2-Figure 6As an embodiment of making the crushed rice fall quickly: a box body 16 is fixedly provided on the lower end surface of the shell 1, a filter plate 17 is slidably provided inside the box body 16, a vibration motor 18 is provided on the lower end surface of the filter plate 17 and in the middle position, a fixing block 19 is fixedly provided on the inner wall of the box body 16 and at the four corners, a guide rod 20 is fixedly provided on the upper end surface of the fixing block 19, a spring 21 is provided on the upper end of the guide rod 20, a guide cylinder 22 is correspondingly provided on the lower end surface of the filter plate 17, the guide rod 20 is slidably installed with the guide cylinder 22, the other end of the spring 21 is fixedly connected to the inner wall of the guide cylinder 22, a baffle frame 23 is fixedly provided on the upper end surface of the filter plate 17, and an inclined surface is provided on the inner wall of the baffle frame 23.
[0034] Specifically, the user can turn on the vibration motor 18 to vibrate the filter plate 17 up and down, so that the rice above it falls quickly to prevent accumulation, and by providing a guide rod 20 and a guide cylinder 22, the filter plate 17 can be guided for easy use.
[0035] Please refer to Figure 1 and Figure 2 As a further implementation method for collecting rice: a conical cylinder 24 is fixedly provided on the lower end surface of the box body 16, and a discharge pipe 25 is provided on the lower end surface of the conical cylinder 24. A support leg 26 is provided on the outer wall of the shell body 1 and at the lower end. A base 27 is provided at the lower end of the support leg 26. A collecting bucket 28 is provided on the upper end surface of the base 27, and the collecting bucket 28 is located directly below the discharge pipe 25.
[0036] Specifically, the crushed rice can be collected.
[0037] To sum up, when the overall equipment is in use: the user can first add the raw materials for the rice fermentation product filtrate into the shell 1 through the feed pipe 10, and then turn on the transmission motor 4 to rotate the crushing roller 2 to crush the raw materials for preparing the rice fermentation product filtrate that enters the shell 1, and at the same time control the electric push rod 13 so that its output end drives the moving frame 14 and the wheel 15 to move, so that it pushes the baffle 11, and then blocks the inside of the feed pipe 10 to prevent the rice from running out during crushing, and finally turn on the vibration motor 18 to make the filter plate 17 vibrate up and down, so that the rice above it falls quickly to prevent accumulation, and by setting the guide rod 20 and the guide cylinder 22, the filter plate 17 can be guided for easy use, and after the crushing is completed, the pump body 9 is opened to allow water to enter the water pipe 5, and spray it out through the spray gun 6 to rinse the outer surface of the crushing roller 2 for easy cleaning.
[0038] After the crushing is completed, the pump body 9 can be opened to allow water to enter the water pipe 5 and be sprayed out through the spray gun 6 to rinse the outer surface of the crushing roller 2 for easy cleaning.
[0039] When crushing, the electric push rod 13 can be controlled to make its output end drive the moving frame 14 and the wheel 15 to move, so that it pushes the baffle 11, and then blocks the inside of the feed pipe 10 to prevent the rice from running out during crushing.
[0040] When the rice needs to be dropped, the vibration motor 18 can be turned on to make the filter plate 17 vibrate up and down, so that the rice above it can drop quickly to prevent accumulation.
[0041] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A raw material crushing mechanism for preparing rice fermentation product filtrate, comprising a housing (1), characterized in that: A crushing roller (2) is rotatably arranged inside and on both sides of the shell (1), one end of the crushing roller (2) passes through the shell (1) and is provided with a gear (3), and the two gears (3) are meshed and installed. A transmission motor (4) is arranged on the outer wall of the shell (1), and one end of the transmission motor (4) is fixedly connected to the crushing roller (2). Water pipes (5) are arranged on both sides of the shell (1), one end of the water pipe (5) passes through the shell (1) and is provided with a spray gun (6), and the other end is connected to a main pipeline (7), a water tank (8) is arranged at the lower end of the main pipeline (7), and a pump body (9) is arranged on the main pipeline (7). A feed pipe (10) is arranged on the upper end surface of the shell (1), and baffles (11) are hingedly arranged on the inner wall of the feed pipe (10) and on both sides.
2. The raw material crushing mechanism for preparing rice fermentation product filtrate according to claim 1, characterized in that: Brackets (12) are fixedly provided on both sides of the feed pipe (10), and electric push rods (13) are provided on the outer walls of the brackets (12). The output ends of the electric push rods (13) pass through the brackets (12) and the housing (1), and are provided with a movable frame (14). Wheels (15) are rotatably provided inside the movable frame (14), and the wheels (15) are in contact with the inner wall of the baffle (11).
3. The raw material crushing mechanism for preparing rice fermentation product filtrate according to claim 1, characterized in that: A box body (16) is fixedly provided on the lower end surface of the shell (1), a filter plate (17) is slidably provided inside the box body (16), and a vibration motor (18) is provided at the middle position of the lower end surface of the filter plate (17).
4. The raw material crushing mechanism for preparing rice fermentation product filtrate according to claim 3, characterized in that: Fixed blocks (19) are fixedly provided on the inner wall of the box body (16) and at the four corners, and guide rods (20) are fixedly provided on the upper end surfaces of the fixed blocks (19). The upper ends of the guide rods (20) are provided with springs (21). The lower end surfaces of the filter plates (17) are correspondingly provided with guide cylinders (22), and the guide rods (20) are slidably mounted on the guide cylinders (22). The other ends of the springs (21) are fixedly connected to the inner wall of the guide cylinders (22).
5. The raw material crushing mechanism for preparing rice fermentation product filtrate according to claim 3, characterized in that: A retaining frame (23) is fixedly provided on the upper end surface of the filter plate (17), and an inclined surface is provided on the inner wall of the retaining frame (23).
6. The raw material crushing mechanism for preparing rice fermentation product filtrate according to claim 3, characterized in that: A conical cylinder (24) is fixedly provided on the lower end surface of the box body (16), and a discharge pipe (25) is provided on the lower end surface of the conical cylinder (24).
7. The raw material crushing mechanism for preparing rice fermentation product filtrate according to claim 6, characterized in that: A support leg (26) is provided on the outer wall of the shell (1) at the lower end, and a base (27) is provided at the lower end of the support leg (26).
8. The raw material crushing mechanism for preparing rice fermentation product filtrate according to claim 7, characterized in that: The upper end surface of the base (27) is provided with a collecting bucket (28), and the collecting bucket (28) is located directly below the discharge pipe (25).