Automatic molybdenum and manganese coating device for ceramic insulator
By using a coating brush and a collection box in a ceramic insulator coating device, the problem of low coating efficiency in the prior art is solved, and an efficient and convenient coating process and a good processing environment are achieved.
Patent Information
- Application Number
- CN202323367748.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-11
AI Technical Summary
The existing ceramic insulator coating devices have a small contact surface between the sponge sleeve and the insulator, resulting in low coating efficiency and inconvenient use.
A ceramic insulator automatic coating molybdenum manganese device is designed, and the contact surface area is increased by coating brushes, and excess solution is collected through the collection box and collection chamber, improving the coating efficiency and goodness of the processing environment.
Through the design of coated brushes, multiple insulator products can be applied at one time, improving the coating efficiency, easy use, and collecting excess solution through the collection box to ensure a good processing environment.
Smart Images
Figure CN222325536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic insulator coating, in particular to a device for automatically coating molybdenum and manganese on ceramic insulators. Background Art
[0002] Insulators are special insulating components that play an important role in overhead transmission lines. They are devices that can withstand voltage and mechanical stress and are installed between conductors of different potentials or between conductors and grounded components. Insulators are generally supported by ceramics and have a hollow cylindrical structure. Molybdenum-manganese coating is to coat the outer surface of ceramic insulators with molybdenum-manganese, thereby forming a metal film on the outer surface of the ceramic insulator.
[0003] In the existing technology, the coating device introduces molybdenum and manganese into a sponge sleeve, and uses the sponge sleeve to contact the outer surface of the insulator product to complete the coating operation. However, the contact surface between the sponge sleeve and the insulator is small, the coating efficiency is low, and it is inconvenient to use. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, one of the purposes of the utility model is to provide a device for automatically coating molybdenum and manganese on ceramic insulators. By providing a coating brush, the contact surface area can be increased, and multiple insulator products can be coated at one time, thereby improving the coating efficiency and facilitating use. The collection box and collection cavity provided can collect excess coating solution to ensure a good processing environment.
[0005] One of the purposes of the utility model is achieved by the following technical solution: a ceramic insulator automatic coating molybdenum manganese device, comprising a processing table, the lower part of the processing table is fixedly connected with a support leg, the lower part of the processing table is provided with a collection box, the interior of the collection box is provided with a collection chamber, a reducer is fixedly installed on one side of the processing table, a motor is provided on one side of the reducer, the output end of the reducer is fixedly connected with a placement rod, the placement rod is fixedly connected with a baffle, the reducer housing is fixedly connected with a support frame, the support frame is fixedly installed with an electric push rod, the output end of the electric push rod passes through the support frame and is fixedly connected with a moving seat, the interior of the moving seat is provided with a holding container, the lower part of the moving seat is fixedly connected with a coating brush, the moving seat is provided with a leakage hole, the lower part of the holding container is provided with a drain pipe, and the drain pipe is connected with the leakage hole. The coating brush can increase the contact surface area, and multiple insulator products can be coated at one time, thereby improving the coating efficiency and being convenient to use; the collection box and the collection chamber can collect the excess coating solution to ensure a good processing environment.
[0006] According to the device for automatically coating molybdenum and manganese on ceramic insulators, the number of the supporting legs is four and they are arranged in an axisymmetric manner.
[0007] According to the device for automatically coating molybdenum and manganese on ceramic insulators, a limiting rod is fixedly connected to the movable seat, the limiting rod passes through the support frame, and the limiting rods are slidably connected to each other.
[0008] According to the device for automatically coating molybdenum and manganese on ceramic insulators, there are two limit rods, which are axially symmetrically arranged.
[0009] According to the device for automatically coating molybdenum and manganese on ceramic insulators, the limit rod is located outside the electric push rod.
[0010] According to the device for automatically coating molybdenum and manganese on ceramic insulators, the placing rod is located above the collecting box.
[0011] According to the device for automatically coating molybdenum and manganese on ceramic insulators, the longitudinal section of the support frame is L-shaped.
[0012] According to the device for automatically coating molybdenum and manganese on ceramic insulators, the leakage holes are arranged in two rows and are evenly arranged, and the leakage holes are located directly above the coating brush.
[0013] Beneficial Effects
[0014] Compared with the prior art, the coating brush provided in the present invention can increase the contact surface area, and can coat multiple insulator products at one time, thereby improving the coating efficiency and facilitating use; the collection box and collection cavity provided can collect excess coating solution, thereby ensuring a good processing environment.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 This is a structural schematic diagram of a device for automatically coating molybdenum and manganese on ceramic insulators according to the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of a device for automatically coating molybdenum and manganese on ceramic insulators from a bottom angle according to the utility model;
[0019] Figure 3 This is a front view of a device for automatically coating molybdenum and manganese on ceramic insulators according to the utility model;
[0020] Figure 4 This is an enlarged view of the leakage hole of a device for automatically coating molybdenum and manganese on a ceramic insulator of the utility model.
[0021] Legend:
[0022] 1. Processing table; 2. Support legs; 3. Collection box; 4. Moving seat; 5. Container; 6. Support frame; 7. Limit rod; 8. Electric push rod; 9. Motor; 10. Reducer; 11. Baffle; 12. Collection chamber; 13. Placement rod; 14. Coating brush; 401. Leakage hole. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0024] Reference Figure 1-4The utility model embodiment is a device for automatically coating molybdenum and manganese on ceramic insulators, which includes a processing table 1, a supporting leg 2 is fixedly connected to the lower part of the processing table 1, the number of the supporting legs 2 is four, and they are axially symmetrically arranged, a collecting box 3 is arranged at the lower part of the processing table 1, and a collecting chamber 12 is arranged inside the collecting box 3, a reducer 10 is fixedly installed on one side of the processing table 1, a motor 9 is arranged on one side of the reducer 10, a placing rod 13 is fixedly connected to the output end of the reducer 10, the placing rod 13 is located above the collecting box 3, a baffle 11 is fixedly connected to the placing rod 13, a supporting frame 6 is fixedly connected to the outer shell of the reducer 10, the longitudinal section of the supporting frame 6 is L-shaped, an electric push rod 8 is fixedly installed on the supporting frame 6, the output end of the electric push rod 8 passes through the supporting frame 6 and is fixedly connected to a moving seat 4, a limiting rod 7 is fixedly connected to the moving seat 4, the number of the limiting rod 7 is two, and they are axially symmetrically arranged, the limiting rod 7 is located on the outside of the electric push rod 8, and the limiting rod 7 passes through the supporting frame 6 , and they are slidably connected to each other. A holding container 5 is arranged inside the movable seat 4. A coating brush 14 is fixedly connected to the lower part of the movable seat 4. A leakage hole 401 is arranged on the movable seat 4. The leakage hole 401 is arranged in two rows and is evenly arranged. The leakage hole 401 is located directly above the coating brush 14. A drainage pipe is arranged at the lower part of the holding container 5. The drainage pipe is connected with the leakage hole 401. The ceramic insulator is placed on the placement rod 13. The baffle 11 can block the insulator. Then the motor 9 drives the placement rod 13 to rotate through the deceleration of the reducer 10. The placement rod 13 drives the insulator to rotate slowly. Then the electric push rod 8 drives the movable seat 4 to move downward. The movable seat 4 drives the holding container 5 to move downward. The molybdenum-manganese solution in the holding container 5 enters the coating brush 14 through the leakage hole 401. The coating brush 14 can contact with the insulator to complete the coating operation. During the coating process, the excess molybdenum-manganese solution can be collected by the collection box 3 to ensure a good processing environment. The coating brush 14 can increase the contact surface area and can coat multiple insulator products at one time, thereby improving the coating efficiency and facilitating use; the collection box 3 and the collection cavity 12 can collect excess coating solution to ensure a good processing environment.
[0025] Working principle: When in use, connect the whole to an external power source and a controller, which is a conventional and known device for control;
[0026] The ceramic insulator is placed on the placement rod 13, the baffle 11 can block the insulator, and then the motor 9 drives the placement rod 13 to rotate through the deceleration of the reducer 10, and the placement rod 13 drives the insulator to rotate slowly, and then the electric push rod 8 drives the moving seat 4 to move downward, and the moving seat 4 drives the containing container 5 to move downward, and the molybdenum-manganese solution in the containing container 5 enters the coating brush 14 through the leakage hole 401, and the coating brush 14 can contact with the insulator to complete the coating operation. During the coating process, the excess molybdenum-manganese solution can be collected by the collecting box 3 to ensure a good processing environment.
[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A device for automatically coating molybdenum and manganese on ceramic insulators, comprising a processing table (1), characterized in that: The lower part of the processing table (1) is fixedly connected to a support leg (2), the lower part of the processing table (1) is provided with a collection box (3), the interior of the collection box (3) is provided with a collection chamber (12), a reducer (10) is fixedly installed on one side of the processing table (1), a motor (9) is provided on one side of the reducer (10), a placement rod (13) is fixedly connected to the output end of the reducer (10), a baffle (11) is fixedly connected to the placement rod (13), and a housing of the reducer (10) is fixedly connected to the housing of the reducer (10). A support frame (6) is fixedly connected to the support frame (6), an electric push rod (8) is fixedly mounted on the support frame (6), the output end of the electric push rod (8) passes through the support frame (6) and is fixedly connected to a movable seat (4), a containing container (5) is arranged inside the movable seat (4), a coating brush (14) is fixedly connected to the lower part of the movable seat (4), a liquid leakage hole (401) is arranged on the movable seat (4), a liquid discharge pipe is arranged at the lower part of the containing container (5), and the liquid discharge pipe is communicated with the liquid leakage hole (401).
2. The automatic molybdenum-manganese coating device for ceramic insulators according to claim 1 is characterized in that: The number of the supporting legs (2) is four and they are arranged axially symmetrically.
3. The automatic molybdenum-manganese coating device for ceramic insulators according to claim 1 is characterized in that: The movable seat (4) is fixedly connected to a limiting rod (7), the limiting rod (7) passes through the support frame (6), and the limiting rods (7) are slidably connected to each other.
4. The automatic molybdenum-manganese coating device for ceramic insulators according to claim 3 is characterized in that: There are two limit rods (7) which are arranged axially symmetrically.
5. The automatic molybdenum-manganese coating device for ceramic insulators according to claim 4 is characterized in that: The limiting rod (7) is located outside the electric push rod (8).
6. The automatic molybdenum-manganese coating device for ceramic insulators according to claim 1 is characterized in that: The placement rod (13) is located above the collection box (3).
7. The automatic molybdenum-manganese coating device for ceramic insulators according to claim 1 is characterized in that: The longitudinal section of the support frame (6) is in an L-shape.
8. The automatic molybdenum-manganese coating device for ceramic insulators according to claim 1 is characterized in that: The leakage holes (401) are arranged in two rows and are evenly arranged. The leakage holes (401) are located directly above the coating brush (14).