Enameled wire forming equipment
By designing the cleaning mechanism and transmission system of the enameled wire forming equipment, the enameled wire is cleaned using reciprocating screws and water spray heads, the problem of difficulty in removing surface impurities is solved and the quality and performance of the wire is improved.
Patent Information
- Application Number
- CN202420832224.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-22
AI Technical Summary
It is difficult to thoroughly clean the remaining impurities or dirt on the surface before forming the enameled wire, which affects the quality and performance of the wire.
An enameled wire forming equipment is designed, including a cleaning mechanism, which can be swept and brushed by driving the cleaning sleeve through the reciprocating screw, and combined with the water spray head and gear plate transmission system to achieve effective cleaning and rotary swept and brushing of the wire.
Effectively remove impurities and dirt from the surface of the enameled wire, improve the quality and performance of the finished product, and avoid surface indentation and residual problems.
Smart Images
Figure CN222325976U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enameled wire forming, in particular to an enameled wire forming device. Background Art
[0002] Enameled wire is a special type of wire, mainly composed of high-purity copper wire. By coating the bare wire with insulating varnish and baking it to form a tough insulating layer, enameled wire is widely used in electrical equipment such as motors, transformers, inductors, etc. for winding and covering coils. Because its outer surface is covered with an enameled insulating layer, enameled wire has good electrical conductivity, high temperature resistance, wear resistance, chemical corrosion resistance, and electrical breakdown resistance. In addition, the insulating layer of the enameled wire not only improves the insulation performance of the coil, but also helps to fix the copper wire, ensuring the quality and stability of signal transmission.
[0003] However: the raw materials of the enameled wire will be peeled before forming, but some impurities or dirt may remain on the surface of the enameled wire after the peeling process, which is difficult to clean by simply rinsing with clean water. Utility Model Content
[0004] The purpose of the utility model is to provide an enameled wire forming device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An enameled wire forming device comprises: a device body, a cleaning mechanism is arranged inside the device body, the cleaning mechanism comprises a cleaning box, the cleaning box is fixedly installed inside the device body, a reciprocating screw is rotatably connected inside the cleaning box through a bearing, a screw slider is threadedly sleeved on the outer wall of the reciprocating screw, a limit rod is fixedly installed on the inner wall of the cleaning box, the screw slider is slidably sleeved on the outer wall of the limit rod, a motor is fixedly installed on one side of the cleaning box, the output end of the motor is fixedly connected to one end of the reciprocating screw, a support block is fixedly installed at the bottom of the screw slider, a cleaning sleeve is rotatably connected to the support block through a bearing, a cutting device is installed on the right side of the device body, and a rotating shaft angle knife 1, a rotating shaft angle knife 2, a rotating shaft angle knife 3, an auxiliary core 1, an upper cutter 1, a lower cutter 2, an auxiliary core 2 and an auxiliary core 3 are installed on the cutting device. The reciprocating screw is rotated, the screw slider reciprocates, so that the cleaning sleeve is driven to reciprocate, and the reciprocating cleaning sleeve can reciprocate and brush the enameled wire.
[0007] Preferably, a transmission mechanism is further provided inside the main body of the device, and the transmission mechanism further includes a first rotating shaft, a support plate is fixedly mounted on the screw slider, the first rotating shaft is rotatably connected to the support plate via a bearing, a spur gear set is fixedly sleeved on the outer wall of one end of the first rotating shaft, another spur gear in the spur gear set is fixedly sleeved on the outer wall of the cleaning sleeve, and a helical gear set is fixedly sleeved on the outer wall of the other end of the first rotating shaft. The first rotating shaft is rotated by the transmission connection of the helical gear set.
[0008] Preferably, the transmission mechanism further comprises a second rotating shaft, a positioning plate is fixedly mounted on the second rotating shaft, the second rotating shaft is rotatably connected to the positioning plate via a bearing, another helical gear in the helical gear set is fixedly sleeved on the outer wall of the second rotating shaft, gears are fixedly sleeved on the outer walls at both ends of the second rotating shaft, a support seat is fixedly mounted on the inner wall of the cleaning box, a toothed plate is mounted on the support seat, and the gear is meshedly connected with the toothed plate. Since the gear is in meshing state with the toothed plate on the support seat, the second rotating shaft can rotate forward and reversely.
[0009] Preferably, a limiting groove is provided on one side of the support seat, the inner wall of the limiting groove is slidably connected to a limiting block, and the limiting block is fixedly connected to the screw slider. The limiting block slides on the inner wall of the limiting groove, thereby ensuring the stability of the reciprocating motion of the screw slider.
[0010] Preferably, a feed port is provided on one side of the cleaning box, a water tank is fixedly installed on the top of the cleaning box, and a nozzle is fixedly installed on the top of the inner wall of the cleaning box. The water inside the water tank is sprayed out through the nozzle by an external pump.
[0011] Preferably, a stripping machine is installed on the left side of the equipment body. The enameled wire is first stripped by the stripping machine.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The enameled wire is first stripped by a stripping machine, and then enters the cleaning box through the feed port for cleaning, passing through the cleaning sleeve. The cleaned enameled wire can be cut by a cutting device. When cutting, the first rotating shaft angle knife and the auxiliary core cooperate to form the first angle of the product, the second rotating shaft angle knife and the auxiliary core cooperate to form the second angle of the product, and the third rotating shaft angle knife and the auxiliary core cooperate to form the third angle of the product. The upper cutting knife and the lower cutting knife cooperate to cut off the product, which can effectively solve the problem of indentation on the surface of the product. When cleaning, first The water inside the water tank is sprayed out through the nozzle by an external pump to flush the enameled wire. By starting the motor, the output end of the motor drives the reciprocating screw to rotate. Under the limiting action of the limiting rod, the screw slider reciprocates, so that the limiting block slides on the inner wall of the limiting groove, thereby ensuring the stability of the reciprocating motion of the screw slider, and then drives the cleaning sleeve to reciprocate. The reciprocating cleaning sleeve can reciprocate and brush the enameled wire. Combined with the flushing of clean water, the enameled wire can be effectively cleaned to avoid residual impurities or dirt on the surface;
[0014] 2. When the screw slider moves, the gear is in meshing with the toothed plate on the support seat, so that the second rotating shaft can rotate forward and reversely. The first rotating shaft is rotated by the transmission connection of the helical gear set, and the cleaning sleeve is rotated by the transmission connection of the spur gear set. The rotating cleaning sleeve can rotate and sweep the enameled wire, further improving the cleaning ability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the cleaning box of the utility model;
[0017] Figure 3 This is a schematic diagram of the front cross-sectional structure of the cleaning box of the utility model;
[0018] Figure 4 This is a schematic diagram of the side cross-sectional structure of the cleaning box of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the cutting equipment of the utility model.
[0020] In the figure: 1. Equipment body; 21. Cleaning mechanism; 211. Cleaning box; 212. Reciprocating screw; 213. Screw slider; 214. Limit rod; 215. Motor; 216. Cleaning sleeve; 31. Transmission mechanism; 311. First rotating shaft; 312. Spur gear set; 313. Bevel gear set; 314. Second rotating shaft; 315. Gear; 316. Support seat; 4. Limit groove; 5. Limit block; 6. Feed port; 7. Water tank; 8. Peeling machine; 9. Cutting equipment; 10. Shaft angle knife one; 11. Shaft angle knife two; 12. Shaft angle knife three; 13. Auxiliary core one; 14. Upper cutter; 15. Lower cutter; 16. Auxiliary core two; 17. Auxiliary core three. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1-5 As shown, an enameled wire forming device includes an equipment body 1, a cleaning mechanism 21 is arranged inside the equipment body 1, and the cleaning mechanism 21 includes a cleaning box 211, which is fixedly installed inside the equipment body 1, and a reciprocating screw 212 is rotatably connected to the cleaning box 211 through a bearing, and a screw slider 213 is threadedly sleeved on the outer wall of the reciprocating screw 212. A limit rod 214 is also fixedly installed on the inner wall of the cleaning box 211, and the screw slider 213 is slidably sleeved on the outer wall of the limit rod 214. A motor 215 is fixedly installed on one side of the cleaning box 211, and the output end of the motor 215 is fixedly connected to one end of the reciprocating screw 212. A support block is fixedly installed at the bottom of the screw slider 213, and a cleaning sleeve 216 is rotatably connected to the support block through a bearing. One side of the support seat 316 A limiting groove 4 is provided, and a limiting block 5 is slidably connected to the inner wall of the limiting groove 4. The limiting block 5 is fixedly connected to the screw slider 213, and the limiting block 5 slides on the inner wall of the limiting groove 4, thereby ensuring the stability of the reciprocating motion of the screw slider 213. A feeding port 6 is provided on one side of the cleaning box 211, a water tank 7 is fixedly installed on the top of the cleaning box 211, a nozzle is fixedly installed on the top of the inner wall of the cleaning box 211, and an external pump sprays the water in the water tank 7 through the nozzle. A peeling machine 8 is installed on the left side of the equipment body 1, and a cutting device 9 is installed on the right side of the equipment body 1. The cutting device 9 is equipped with a rotating shaft angle knife 10, a rotating shaft angle knife 2 11, a rotating shaft angle knife 3 12, an auxiliary core 13, an upper cutting knife 1 14, a lower cutting knife 2 15, an auxiliary core 2 16 and an auxiliary core 3 17.
[0023] Specifically, during cleaning, the water inside the water tank 7 is first sprayed out through the nozzle by an external pump to flush the enameled wire. By starting the motor 215, the output end of the motor 215 drives the reciprocating screw 212 to rotate. Under the limiting action of the limiting rod 214, the screw slider 213 reciprocates, so that the limiting block 5 slides on the inner wall of the limiting groove 4, thereby ensuring the stability of the reciprocating motion of the screw slider 213, and then drives the cleaning sleeve 216 to reciprocate. The reciprocating cleaning sleeve 216 can reciprocate and brush the enameled wire. Combined with flushing with clean water, the enameled wire can be effectively cleaned to avoid residual impurities or dirt on the surface.
[0024] like Figure 2-4 As shown, a transmission mechanism 31 is also provided inside the device body 1, and the transmission mechanism 31 also includes a first rotating shaft 311, a support plate is fixedly installed on the screw slider 213, and the first rotating shaft 311 is rotatably connected to the support plate through a bearing, and a spur gear set 312 is fixedly sleeved on the outer wall of one end of the first rotating shaft 311, and another spur gear in the spur gear set 312 is fixedly sleeved on the outer wall of the cleaning sleeve 216, and a helical gear set 313 is fixedly sleeved on the outer wall of the other end of the first rotating shaft 311, and the transmission mechanism 31 also includes a second rotating shaft 314, and the second rotating shaft 31 4 performs forward and reverse rotation, and the first rotating shaft 311 rotates under the transmission connection of the bevel gear set 313, a positioning plate is fixedly installed on the second rotating shaft 314, and the second rotating shaft 314 is rotatably connected to the positioning plate through a bearing, another bevel gear in the bevel gear set 313 is fixedly sleeved on the outer wall of the second rotating shaft 314, and gears 315 are fixedly sleeved on the outer walls of both ends of the second rotating shaft 314, and a support seat 316 is also fixedly installed on the inner wall of the cleaning box 211, and a toothed plate is installed on the support seat 316, and the gear 315 is meshed and connected with the toothed plate.
[0025] Specifically, while the screw slider 213 moves, since the gear 315 is in meshing state with the toothed plate on the support seat 316, the second rotating shaft 314 can rotate forward and reverse, and the first rotating shaft 311 can be rotated through the transmission connection of the bevel gear set 313, and then the cleaning sleeve 216 can be rotated through the transmission connection of the spur gear set 312. The rotating cleaning sleeve 216 can rotate and sweep the enameled wire.
[0026] Furthermore, for ease of control, a control switch is provided on the motor 215 in this embodiment, and the control switch can control the motor 215 to work. The above electric control technologies are all existing technologies and are not the main innovation of this application, and will not be described in detail here.
[0027] The working principle of the utility model is as follows:
[0028] The enameled wire is first stripped by the stripping machine 8, and then enters the cleaning box 211 through the feed port 6 for cleaning, so that it passes through the cleaning sleeve 216. The cleaned enameled wire can be cut by the cutting device 9. When cutting, the shaft angle knife 10 and the auxiliary core 13 cooperate to form the first angle of the product, the shaft angle knife 2 11 and the auxiliary core 13 cooperate to form the second angle of the product, the shaft angle knife 3 12 and the auxiliary core 13 cooperate to form the third angle of the product, and the upper cutter 14 and the lower cutter 15 cooperate to cut the product, which can effectively solve the problem of indentation on the surface of the product. When cleaning, firstly, the water in the water tank 7 is sprayed out through the nozzle through the external pump machine to flush the enameled wire, and the motor 215 is started so that the output end of the motor 215 drives the reciprocating screw rod 212 to rotate, and the limit rod 214 is limited. Under the use, the screw slider 213 reciprocates, causing the limit block 5 to slide on the inner wall of the limit groove 4, thereby ensuring the stability of the reciprocating motion of the screw slider 213, and then driving the cleaning sleeve 216 to reciprocate. The reciprocating cleaning sleeve 216 can reciprocate and brush the enameled wire, and with the flushing of clean water, the enameled wire can be effectively cleaned to avoid residual impurities or dirt on the surface. When the screw slider 213 moves, the gear 315 is in a meshing state with the toothed plate on the support seat 316, so that the second rotating shaft 314 can rotate forward and reverse. Under the transmission connection action of the bevel gear set 313, the first rotating shaft 311 is rotated, and then under the transmission connection action of the spur gear set 312, the cleaning sleeve 216 is rotated. The rotating cleaning sleeve 216 can rotate and brush the enameled wire, further improving the cleaning ability.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An enameled wire forming device, characterized in that: include: The device body (1) is provided with a cleaning mechanism (21) inside the device body (1), the cleaning mechanism (21) comprising a cleaning box (211), the cleaning box (211) being fixedly mounted inside the device body (1), the cleaning box (211) being rotatably connected to a reciprocating screw (212) inside the cleaning box (211) via a bearing, the outer wall of the reciprocating screw (212) being provided with a screw slider (213) in a threaded sleeve, the inner wall of the cleaning box (211) being further fixedly mounted with a limit rod (214), the screw slider (213) being slidably sleeved on the outer wall of the limit rod (214), and one side of the cleaning box (211) being provided with a screw slider (213) in a threaded sleeve. A motor (215) is fixedly installed, the output end of the motor (215) is fixedly connected to one end of a reciprocating screw (212), a support block is fixedly installed at the bottom of the screw slider (213), a cleaning sleeve (216) is rotatably connected to the support block via a bearing, a cutting device (9) is installed on the right side of the device body (1), and a rotating shaft angle knife 1 (10), a rotating shaft angle knife 2 (11), a rotating shaft angle knife 3 (12), an auxiliary core 1 (13), an upper cutting knife 1 (14), a lower cutting knife 2 (15), an auxiliary core 2 (16) and an auxiliary core 3 (17) are installed on the cutting device (9).
2. The enameled wire forming equipment according to claim 1, characterized in that: A transmission mechanism (31) is also provided inside the device body (1), and the transmission mechanism (31) further comprises a first rotating shaft (311). A support plate is fixedly mounted on the screw slider (213), and the first rotating shaft (311) is rotatably connected to the support plate via a bearing. A spur gear set (312) is fixedly sleeved on the outer wall of one end of the first rotating shaft (311), and another spur gear in the spur gear set (312) is fixedly sleeved on the outer wall of the cleaning sleeve (216). A bevel gear set (313) is fixedly sleeved on the outer wall of the other end of the first rotating shaft (311).
3. The enameled wire forming equipment according to claim 2, characterized in that: The transmission mechanism (31) further comprises a second rotating shaft (314), a positioning plate being fixedly mounted on the second rotating shaft (314), the second rotating shaft (314) being rotatably connected to the positioning plate via a bearing, another bevel gear in the bevel gear set (313) being fixedly sleeved on the outer wall of the second rotating shaft (314), gears (315) being fixedly sleeved on the outer walls of both ends of the second rotating shaft (314), a support seat (316) being fixedly mounted on the inner wall of the cleaning box (211), a toothed plate being mounted on the support seat (316), and the gear (315) being meshingly connected with the toothed plate.
4. The enameled wire forming equipment according to claim 3, characterized in that: A limiting groove (4) is provided on one side of the support seat (316); the inner wall of the limiting groove (4) is slidably connected to a limiting block (5); and the limiting block (5) is fixedly connected to the screw slider (213).
5. The enameled wire forming equipment according to claim 1, characterized in that: A feed inlet (6) is provided on one side of the cleaning box (211), a water tank (7) is fixedly mounted on the top of the cleaning box (211), and a spray head is fixedly mounted on the top of the inner wall of the cleaning box (211).
6. The enameled wire forming equipment according to claim 1, characterized in that: A peeling machine (8) is installed on the left side of the equipment body (1).