Oil return valve plate cleaning control device
By designing an intelligent oil return valve plate cleaning control device, precise cleaning is achieved using sensors and automation systems, the problems of low efficiency and low quality of traditional manual cleaning are solved, and the cleaning quality and efficiency are improved.
Patent Information
- Application Number
- CN202420872586.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The traditional oil return valve plate cleaning method relies on manual operation, is inefficient and prone to failure to completely clean due to negligence, resulting in low cleaning quality.
A oil return valve plate cleaning control device is designed, including a base, cleaning box, adjustment mechanism and cleaning mechanism. It uses sensors and automation systems to achieve intelligent and precise cleaning, and ensure uniform spraying through water flow circulation cleaning device and automatic clamping cylinder. and rotate, the control box monitors the cleaning degree and adjusts the cleaning angle according to the preset procedure.
Improve the quality and efficiency of the oil return valve plate cleaning, ensure the best results of the cleaning process, and avoid negligence and incomplete cleaning problems in manual operation.
Smart Images

Figure CN222325979U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil return valve plate cleaning, in particular to an oil return valve plate cleaning control device. Background Art
[0002] The oil return valve is an important component in the engine fuel system. Its cleanliness directly affects the engine's performance and fuel efficiency.
[0003] However, the traditional cleaning method of the oil return valve plate mainly relies on manual operation, through visual inspection and cleaning, the cleaning efficiency is low, and small parts may not be cleaned due to negligence, thereby reducing the cleaning quality. Utility Model Content
[0004] The utility model provides an oil return valve plate cleaning control device, which solves the existing problems.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a return oil valve plate cleaning control device, comprising a base, a cleaning box is arranged above the base, an upper side of the cleaning box is connected to an adjusting mechanism, the adjusting mechanism is an adjusting rotating structure, the lower end of the adjusting mechanism clamps the valve plate body, the cleaning box is used to accommodate the valve plate body, the lower side of the cleaning box is connected to a cleaning mechanism, and the cleaning mechanism is a water circulation cleaning device, the cleaning mechanism is used to clean the valve plate body, and a control box is fixed to the lower side of the base.
[0006] Preferably, an empty slot is opened inside the cleaning box, and a placement plate is placed in the middle of the lower end of the empty slot, a drainage slot is opened on the upper end of the placement plate, a sensor is connected to one end of the inner wall of the cleaning box in parallel with the placement plate, and a cleaning mechanism is arranged on the upper end of the sensor.
[0007] Preferably, the adjustment mechanism includes a fixed frame, an automatic lifting cylinder is connected to the inside of the fixed frame, and the lower end of the automatic lifting cylinder is connected to an external frame, and the first rotating rod and a round rod are connected to both sides of the lower end of the external frame, one end of the first rotating rod is connected to a first motor, and an outer shell is connected between the first rotating rod and the round rod.
[0008] Preferably, a protective cover is connected to the inside of the shell, and a second motor is installed inside the protective cover, and a second rotating rod is connected to the lower end of the second motor.
[0009] Preferably, the bottom end of the second rotating rod is connected to a connecting plate via screws, the lower end of the connecting plate is connected to an automatic clamping cylinder, and the lower end of the automatic clamping cylinder is connected to an internally clamped valve plate body.
[0010] Preferably, the cleaning mechanism comprises a square tube, one end of the square tube is connected to a water tank, a filter is arranged inside the water tank, and a filter is connected to the outside of the water tank.
[0011] Preferably, the cleaning mechanism further comprises a water pump, one end of the water pump is connected to a water pipe, and the other end of the water pipe is provided with a nozzle.
[0012] The beneficial effects of the utility model are as follows: the device is controlled by a control box to realize the intelligent and precise cleaning process of the return oil valve plate; the control box can monitor the cleaning degree in real time through the filter according to the preset cleaning program, and feed back the data to the control box, so as to control the adjustment mechanism to rotate and adjust the cleaning angle of the clamped valve plate body, improve the cleaning quality, and ensure the best effect of the cleaning process; the device sprays the cleaning liquid through the water pipe, and by rotating the second rotating rod, the valve plate body clamped at the lower end of the automatic clamping cylinder can rotate with the second rotating rod as the origin; by rotating the round rod, the protective cover drives the valve plate body below to rotate with the round rod as the origin, so that the water pipe sprays the valve plate body evenly, further improving the cleaning quality and improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model.
[0014] Figure 2 It is a schematic diagram of the interior of the cleaning box of the utility model.
[0015] Figure 3 It is a schematic diagram of the adjustment mechanism of the utility model.
[0016] Figure 4 For the utility model Figure 3 An enlarged schematic diagram of point A.
[0017] Figure 5 It is a schematic diagram of the cleaning mechanism of the utility model.
[0018] Numbers in the figure: 1. base; 2. cleaning box; 201. placement plate; 202. sensor; 3. adjustment mechanism; 301. fixing frame; 302. automatic lifting cylinder; 303. outer frame; 304. first rotating rod; 305. round rod; 306. first motor; 307. outer shell; 308. protective cover; 309. second motor; 310. second rotating rod; 311. connecting plate; 312. automatic clamping cylinder; 4. valve body; 5. cleaning mechanism; 501. square tube; 502. water tank; 503. filter; 504. water pump; 505. water pipe; 506. nozzle; 6. control box. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-Figure 5 A return oil valve plate cleaning control device comprises a base 1, a cleaning box 2 is arranged above the base 1, an upper side of the cleaning box 2 is connected with an adjusting mechanism 3, the adjusting mechanism 3 is a screw rotation structure, the lower end of the adjusting mechanism 3 clamps a valve plate body 4, the cleaning box 2 is used to accommodate the valve plate body 4, a lower side of the cleaning box 2 is connected with a cleaning mechanism 5, and the cleaning mechanism 5 is a water circulation cleaning device, the cleaning mechanism 5 is used to clean the valve plate body 4, and a control box 6 is fixed to the lower side of the base 1.
[0021] Reference Figure 2 An empty slot is provided inside the cleaning box 2, and a placement plate 201 is placed in the middle of the lower end of the empty slot, a drainage slot is provided on the upper end of the placement plate 201, a sensor 202 is connected to one end of the inner wall of the cleaning box 2 in parallel with the placement plate 201, and a cleaning mechanism 5 is provided on the upper end of the sensor 202. The personnel opens the door of the cleaning box 2, places the valve plate body 4 on the placement plate 201 and aligns it with the sensor 202, closes the door and starts cleaning.
[0022] Reference Figure 3 , Figure 4 The adjusting mechanism 3 includes a fixing frame 301, an automatic lifting cylinder 302 is connected inside the fixing frame 301, and the lower end of the automatic lifting cylinder 302 is connected to an outer frame 303, and the lower ends of the outer frame 303 are connected to a first rotating rod 304 and a round rod 305, one end of the first rotating rod 304 is connected to a first motor 306, and a shell 307 is connected between the first rotating rod 304 and the round rod 305, a protective cover 308 is connected inside the shell 307, and a second motor 309 is installed inside the protective cover 308, and the lower end of the second motor 309 is connected to a second rotating rod 310, and the second rotating rod 310 The bottom end is connected with a connecting plate 311 by screws, and the lower end of the connecting plate 311 is connected with an automatic clamping cylinder 312. The lower end of the automatic clamping cylinder 312 is connected to the inside to clamp the valve plate body 4. When the automatic lifting cylinder 302 is started, the valve plate body 4 is clamped by the automatic clamping cylinder 312, and the valve plate body 4 is driven to rise to a fixed position. During cleaning, the second rotating rod 310 can be rotated so that the valve plate body 4 clamped at the lower end of the automatic clamping cylinder 312 can rotate with the second rotating rod 310 as the origin. By rotating the round rod 305, the protective cover 308 can drive the valve plate body 4 below to rotate with the round rod 305 as the origin, so that the valve plate body 4 can be evenly cleaned.
[0023] refer to Figure 5 The cleaning mechanism 5 includes a square tube 501, one end of which is connected to a water tank 502, a filter 503 is provided inside the water tank 502, and the outside of the water tank 502 is connected to the filter 503, the cleaning mechanism 5 also includes a water pump 504, one end of the water pump 504 is connected to a water pipe 505, and the other end of the water pipe 505 is provided with a nozzle 506 (refer to Figure 2 ), the cleaning liquid is sprayed through the nozzle 506, the cleaning liquid flows to the lower end of the cleaning box 2 through the drainage groove at the upper end of the placement plate 201, enters the water tank 502 through the square tube 501, is filtered by the filter 503, and the cleaning liquid flows to the water pipe 505 through the water pump 504, and is transmitted to the nozzle 506 through the water pipe 505 to complete the cleaning liquid circulation.
[0024] Working principle: First, the personnel opens the door on one side of the cleaning box 2, places the valve body 4 on the placement plate 201 and aligns it with the sensor 202, the sensor 202 receives the signal and transmits the signal to the control box 6, the control box 6 controls the automatic lifting cylinder 302 to start clamping the valve body 4 through the automatic clamping cylinder 312, driving the valve body 4 to rise to a fixed position, the control box 6 controls the water pipe 505 in the cleaning mechanism 5 to spray the cleaning liquid, and when cleaning, the second rotating rod 310 can be rotated so that the valve body 4 clamped at the lower end of the automatic clamping cylinder 312 can rotate with the second rotating rod 310 as the origin, By rotating the round rod 305, the protective cover 308 drives the valve body 4 below to rotate with the round rod 305 as the origin, so that the valve body 4 is evenly cleaned, and the cleaning liquid flows to the lower end of the cleaning box 2 through the drainage groove at the upper end of the placement plate 201, enters the water tank 502 through the square tube 501, and is filtered by the filter 503. The filtered cleaning liquid is transmitted to the water pump 504 through the filter 503 and flows to the water pipe 505 to complete the cleaning liquid circulation. The cleaning degree is monitored in real time by the filter 503 in the cleaning mechanism 5, and the data is fed back to the control box 6, which decides whether to clean again.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A oil return valve plate cleaning control device, comprising a base (1), characterized in that: A cleaning box (2) is arranged above the base (1); an upper side of the cleaning box (2) is connected to an adjusting mechanism (3); the adjusting mechanism (3) is an adjusting rotating structure; a valve plate body (4) is clamped at the lower end of the adjusting mechanism (3); the cleaning box (2) is used to accommodate the valve plate body (4); a lower side of the cleaning box (2) is connected to a cleaning mechanism (5); the cleaning mechanism (5) is a water circulation cleaning device; the cleaning mechanism (5) is used to clean the valve plate body (4); a control box (6) is fixed to the lower side of the base (1).
2. The oil return valve plate cleaning control device according to claim 1, characterized in that: An empty slot is provided inside the cleaning box (2), and a placement plate (201) is placed in the middle of the lower end of the empty slot, a drainage slot is provided at the upper end of the placement plate (201), a sensor (202) is connected to one end of the inner wall of the cleaning box (2) in parallel with the placement plate (201), and a cleaning mechanism (5) is provided at the upper end of the sensor (202).
3. The oil return valve plate cleaning control device according to claim 1, characterized in that: The adjustment mechanism (3) comprises a fixed frame (301), the fixed frame (301) is internally connected to an automatic lifting cylinder (302), the lower end of the automatic lifting cylinder (302) is connected to an outer frame (303), and the lower ends of the outer frame (303) are connected to a first rotating rod (304) and a round rod (305) on both sides, one end of the first rotating rod (304) is connected to a first motor (306), and a housing (307) is connected between the first rotating rod (304) and the round rod (305).
4. The oil return valve plate cleaning control device according to claim 3 is characterized in that: The housing (307) is internally connected to a protective cover (308), and a second motor (309) is installed inside the protective cover (308), and a second rotating rod (310) is connected to the lower end of the second motor (309).
5. The oil return valve plate cleaning control device according to claim 4, characterized in that: The bottom end of the second rotating rod (310) is connected to a connecting plate (311) via screws, the lower end of the connecting plate (311) is connected to an automatic clamping cylinder (312), and the lower end of the automatic clamping cylinder (312) is connected to an internally clamped valve plate body (4).
6. The oil return valve plate cleaning control device according to claim 1, characterized in that: The cleaning mechanism (5) comprises a square tube (501), one end of the square tube (501) is connected to a water tank (502), a filter (503) is arranged inside the water tank (502), and the outside of the water tank (502) is connected to the filter (503).
7. The oil return valve cleaning control device according to claim 6 is characterized in that The cleaning mechanism (5) further comprises a water pump (504), one end of which is connected to a water pipe (505), and the other end of which is provided with a nozzle (506).