Dry ice cleaning machine
By setting up an ice pushing mechanism and a feeding mechanism in the dry ice cleaning machine, and spraying dry ice particles with high-pressure air, the problem of dry ice crushing and cutting is solved, and efficient cleaning and environmentally friendly supply of dry ice is achieved.
Patent Information
- Application Number
- CN202421075667.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Existing dry ice cleaning machines often have blockages during the dry ice crushing and discharge process, which affects the supply and cleaning efficiency of dry ice. The waste gas treatment is complex and may pose a threat to the environment and personnel health.
A dry ice cleaning machine was designed, using an ice push mechanism to push the dry ice to the cutter plate and crush it, and high-pressure air is connected to the discharge mechanism to spray out the dry ice particles, and multiple discharge tanks and discharge funnels are set up to avoid blockage, using the motor Drive the cutting shaft and cutter plate to rotate, combining high-pressure air ducts and ice blowing base to ensure a smooth supply of dry ice.
Effectively prevent the blockage of dry ice during the discharge process, ensure efficient supply of dry ice, simplify waste gas treatment, and reduce threats to the environment and personnel health.
Smart Images
Figure CN222326076U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of circuit board processing, and in particular relates to a dry ice cleaning machine. Background Art
[0002] In the electronics processing industry, circuit board cleaning is a vital link. In order to remove pollutants generated during the electronics manufacturing process, such as flux, solder paste and adhesives, the circuit boards are usually spray-cleaned with cleaning fluid. However, there are some obvious problems with this cleaning method. First, the chemical components in the cleaning fluid may damage the circuit board, thereby affecting its stability and increasing the failure rate. Secondly, the waste liquid treatment of the cleaning fluid will not only pollute the environment, but the toxins and volatile harmful gases it produces may also pose a threat to the health of the cleaning personnel.
[0003] In order to solve these problems, dry ice washer was introduced into the circuit board cleaning process. Dry ice, that is, solid carbon dioxide, can absorb a lot of heat during the sublimation process due to its physical properties, thereby achieving the effect of cooling and cleaning. Dry ice washer uses this property of dry ice to clean circuit boards. It not only has a good cleaning effect, but also does not cause chemical damage to the circuit board. The treatment of exhaust gas is also relatively simple, and will not cause too much pressure on the environment.
[0004] However, the use of dry ice plate washing machine is inseparable from dry ice cleaning machine. Dry ice cleaning machine is responsible for crushing large pieces of dry ice into fine particles suitable for cleaning and then supplying them to the outside through pipes. However, existing dry ice cleaning machines often get blocked during the dry ice crushing and feeding process. Once blocked, it will not only affect the supply of dry ice, and then affect the cleaning efficiency of the dry ice plate washing machine, but may also cause damage to the dry ice cleaning machine itself.
[0005] Therefore, there is an urgent need for a dry ice cleaning machine that can effectively prevent material discharge blockage. Utility Model Content
[0006] The utility model aims to provide a dry ice cleaning machine to address the deficiencies of the prior art, which can crush large pieces of dry ice into fine particles suitable for cleaning circuit boards, effectively prevent dry ice from being blocked during the feeding process, and ensure that dry ice can be supplied to the outside smoothly and efficiently.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A dry ice cleaning machine, comprising:
[0009] A machine body, wherein a feeding port is formed on the machine body;
[0010] A dry ice bin is disposed in the body, and the dry ice bin is communicated with the loading port;
[0011] A cutter disc provided at one end of the dry ice bin, the cutter disc being used to crush the dry ice;
[0012] An ice pushing mechanism movably mounted in the dry ice bin, the ice pushing mechanism being used to push the dry ice in the dry ice bin toward the cutter disc;
[0013] A feeding mechanism is arranged near the cutter disc, and the feeding mechanism is used to receive high-pressure air to spray out the dry ice crushed by the cutter disc.
[0014] Furthermore, the unloading mechanism includes a guide groove and a unloading shaft rotatably arranged at the lower end of the guide groove, and the unloading shaft is circumferentially provided with a plurality of unloading grooves, and when high-pressure air is blown into the unloading groove, the dry ice in the unloading groove will be taken out.
[0015] Furthermore, the unloading mechanism also includes a unloading funnel, the unloading shaft is connected to the unloading funnel, the upper end of the unloading funnel is provided with a dry ice input port connected to the guide groove, the lower end of the unloading funnel is provided with an air input port and an air output port, and the unloading shaft is located between the dry ice input port, the air input port and the air output port.
[0016] Furthermore, the unloading mechanism also includes an ice blowing base, the unloading funnel is installed on the ice blowing base, and the ice blowing base is provided with a first interface and a second interface, the first interface is connected to the air input port, and the second interface is connected to the air output port.
[0017] Furthermore, the first interface and the second interface are connected with a pipeline.
[0018] Furthermore, a motor is also provided in the machine body, a power output shaft of the motor is connected to the discharge shaft, the discharge shaft passes through the discharge hopper and is connected to the cutter disc via a transmission belt.
[0019] Furthermore, a fixing frame is provided in the body, and the cutter disc and the guide groove are arranged in the fixing frame.
[0020] Furthermore, the ice pushing mechanism includes an ice pushing cylinder disposed on the top of the dry ice bin, an ice pushing rod connected to the ice pushing cylinder, and an ice pushing plate disposed on the ice pushing rod, and the ice pushing plate moves laterally in the dry ice bin.
[0021] Furthermore, a plurality of protrusions are provided on a side of the ice pushing plate facing the blade disc.
[0022] Furthermore, an operation panel is provided on the outside of the machine body, and the loading port is covered with an openable cover.
[0023] Beneficial effects of the utility model:
[0024] The utility model realizes crushing of dry ice by arranging an ice pushing mechanism to push dry ice toward the blade disc, and spraying out dry ice by arranging a feeding mechanism to connect high-pressure air, thereby preventing dry ice particles from re-agglomerating and clogging; by arranging multiple feeding troughs, it is prevented that dry ice particles accumulate in the same area and cause clogging; by arranging a feeding funnel and an ice blowing base, it is convenient to connect the guide groove and the high-pressure air pipeline; by arranging a motor, the feeding shaft and the blade disc are driven to rotate at the same time; by arranging an operation panel, it is convenient to control the dry ice cleaning machine; the utility model can crush large pieces of dry ice into fine particles suitable for cleaning circuit boards, effectively prevent clogging of dry ice during the feeding process, and ensure that dry ice can be smoothly and efficiently supplied to the outside. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Attached Figure 1 It is a structural schematic diagram of the dry ice cleaning machine of the utility model;
[0026] Attached Figure 2 It is a structural schematic diagram of the dry ice cleaning machine of the utility model;
[0027] Attached Figure 3 It is a schematic diagram of the explosion structure of the dry ice cleaning machine of the utility model;
[0028] Attached Figure 4 It is a schematic diagram of the exploded structure of the material feeding mechanism of the utility model;
[0029] Attached Figure 5 It is a cross-sectional view of the dry ice cleaning machine of the utility model;
[0030] Attached Figure 6 It is the attachment of the utility model Figure 5 A magnified view of part A;
[0031] Markings in the figure: 1-machine body, 110-loading port, 120-operation panel, 130-cover plate; 2-dry ice bin; 3-knife disc; 4-ice pushing mechanism, 410-ice pushing cylinder, 420-ice pushing rod, 430-ice pushing plate, 431-protrusion; 5-unloading mechanism, 510-guide groove, 520-unloading shaft, 521-unloading trough, 530-unloading funnel, 531-dry ice input port, 532-air input port, 533-air output port, 540-ice blowing base, 541-first interface, 542-second interface; 6-pipeline; 7-motor; 8-transmission belt; 9-fixed frame. DETAILED DESCRIPTION
[0032] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0033] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0035] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] See attached Figure 1 To Attachment Figure 6 , the figure shows a specific embodiment of a dry ice cleaning machine provided by the utility model.
[0037] See attached Figure 1 and attached Figure 2 , dry ice cleaning machine includes:
[0038] The machine body 1 is provided with a feeding port 110;
[0039] A dry ice bin 2 is disposed in the body 1, and the dry ice bin 2 is connected to the loading port 110;
[0040] A cutter disc 3 is provided at one end of the dry ice bin 2, and the cutter disc 3 is used to crush the dry ice;
[0041] An ice pushing mechanism 4 movably mounted in the dry ice bin 2, the ice pushing mechanism 4 is used to push the dry ice in the dry ice bin 2 toward the blade 3;
[0042] A feeding mechanism 5 is arranged near the cutter disc 3 , and the feeding mechanism 5 is used to receive high-pressure air to spray out the dry ice crushed by the cutter disc 3 .
[0043] See attached Figure 2 and attached Figure 3 In the above embodiment, dry ice is placed in the dry ice bin 2 through the loading port 110. When the operation is started, the ice pushing mechanism 4 in the dry ice bin 2 pushes the dry ice to move toward the cutter disc 3. The cutter disc 3 is provided with a plurality of blades. When the cutter disc 3 rotates, the dry ice is crushed into dry ice particles. In some embodiments, the ice pushing mechanism 4 can be arranged at the top and the cutter disc 3 is arranged at the bottom, so as to push the dry ice from top to bottom. In this embodiment, the ice pushing mechanism 4 and the cutter disc 3 are arranged at the left and right ends of the dry ice bin 2, and the ice pushing mechanism 4 pushes the dry ice in the dry ice bin 2 in a lateral movement. The crushed dry ice particles fall into the unloading mechanism 5 and are ejected by high-pressure air, thereby preventing the dry ice particles from freezing and clogging in the unloading mechanism 5.
[0044] See attached Figure 3 and attached Figure 5 In the above embodiment, the unloading mechanism 5 includes a guide groove 510, and a unloading shaft 520 rotatably arranged at the lower end of the guide groove 510. The unloading shaft 520 is provided with a plurality of unloading grooves 521 along the circumference. When high-pressure air is blown into the unloading groove 521, the dry ice in the unloading groove 521 is taken out. In the embodiment, the guide groove 510 guides the dry ice particles crushed by the blade 3 and collects them into the unloading groove 521 of the unloading shaft 520. In the embodiment, the unloading shaft 520 is provided with two rows of unloading grooves 521 in the circumference, and each row has 6 unloading grooves 521 evenly arranged, and the two rows of unloading grooves 521 are staggered with each other. The dry ice particles fall from the guide groove 510 from top to bottom into the discharge groove 521. When the discharge shaft 520 rotates, the dry ice particles are driven downward, and then high-pressure air is blown into the discharge groove 521 to spray the dry ice particles out. At the same time, other discharge grooves 521 also rotate to receive the dry ice particles falling from the guide groove 510 from top to bottom, so as to avoid a large amount of dry ice particles accumulating and causing freezing.
[0045] See attached Figure 4 and attached Figure 6In the above embodiment, the unloading mechanism 5 further includes an unloading funnel 530, the unloading shaft 520 is connected to the unloading funnel 530, the upper end of the unloading funnel 530 is provided with a dry ice input port 531 connected to the guide groove 510, the lower end of the unloading funnel 530 is provided with an air input port 532 and an air output port 533, and the unloading shaft 520 is located between the dry ice input port 531, the air input port 532 and the air output port 533. In the embodiment, the unloading funnel 530 is used to limit the flow path of the high-pressure air so that the high-pressure air can only enter one unloading groove 521. Among them, the air input port 532 and the air output port 533 correspond to a discharge trough 521 at the same time. When the high-pressure air is sprayed into the discharge trough 521 from the air input port 532, the dry ice particles are sprayed out from the air output port 533. By limiting the effective range of the high-pressure air, the spraying force on a single discharge trough 521 is increased, so that the high-pressure air can bring out the dry ice particles in the discharge trough 521 completely, further avoiding ice blockage.
[0046] See attached Figure 4 and attached Figure 6 In the above embodiment, the unloading mechanism 5 also includes an ice blowing base 540, the unloading funnel 530 is mounted on the ice blowing base 540, and the ice blowing base 540 is provided with a first interface 541 and a second interface 542, the first interface 541 is connected to the air input port 532, and the second interface 542 is connected to the air output port 533. The first interface 541 and the second interface 542 are connected to the pipeline 6. In the embodiment, the unloading funnel 530 is made of nylon, and the unloading funnel 530 is mounted on the upper end of the ice blowing base 540, and the first interface 541 and the second interface 542 corresponding to the air input port 532 and the air output port 533 are provided on both sides of the lower end of the ice blowing base 540. Among them, the first interface 541 is used to connect the pipeline 6 of the air compressor to realize the input of high-pressure air; the second interface 542 is used to connect the pipeline 6 to the outside of the dry ice cleaning machine to realize the external supply of dry ice.
[0047] See attached Figure 3 In the above embodiment, the body 1 is further provided with a motor 7, the power output shaft of the motor 7 is connected to the unloading shaft 520, the unloading shaft 520 passes through the unloading funnel 530 and is connected to the cutter disc 3 through the transmission belt 8. In the embodiment, the motor 7 is arranged below the dry ice bin 2, the power output shaft of the motor 7 is connected to the unloading shaft 520, the unloading shaft 520 passes through the unloading funnel 530, a gear is arranged at the end of the unloading shaft 520, and similarly, a gear is also connected to the cutter disc 3, the gear of the unloading shaft 520 and the gear of the cutter disc 3 are connected through the transmission belt 8, and the transmission belt 8 can be a chain. When the motor 7 is driven, the unloading shaft 520 rotates, and at the same time, the cutter disc 3 also rotates to crush the dry ice in the dry ice bin 2.
[0048] See attached Figure 3In the above embodiment, a fixing frame 9 is further provided in the machine body 1, and the cutter disc 3 and the guide groove 510 are arranged in the fixing frame 9. In the embodiment, the fixing frame 9 is used to fix the cutter disc 3 to ensure the structural stability when the cutter disc 3 rotates, and the guide groove 510 is arranged in the fixing frame 9 to achieve the fixation of the relative position between the guide groove 510 and the cutter disc 3.
[0049] See attached Figure 3 In the above embodiment, the ice pushing mechanism 4 includes an ice pushing cylinder 410 disposed at the top of the dry ice bin 2, an ice pushing rod 420 connected to the ice pushing cylinder 410, and an ice pushing plate 430 disposed on the ice pushing rod 420, and the ice pushing plate 430 moves laterally in the dry ice bin 2. In the embodiment, the ice pushing cylinder 410 is disposed laterally at the top of the dry ice bin 2, and is used to drive the ice pushing rod 420 to move laterally in the dry ice bin 2, that is, the ice pushing plate 430 moves laterally in the dry ice bin 2. Specifically, a plurality of protrusions 431 are provided on the side of the ice pushing plate 430 facing the blade disc 3. The side of the ice pushing plate 430 provided with the protrusions 431 contacts the dry ice and pushes the dry ice toward the blade disc 3 for crushing.
[0050] See attached Figure 1 In the above embodiment, an operation panel 120 is further provided on the outside of the machine body 1, and the loading port 110 is covered with an openable cover 130. In the embodiment, the cover 130 is a flip-up type, and a sensing switch is further provided at a position corresponding to the cover 130, for sensing the opening and closing state of the cover 130, so as to realize that when the cover 130 is opened during the operation of the dry ice cleaning machine, the power supply is cut off in time to stop the operation.
[0051] In summary, the present embodiment provides a dry ice cleaning machine, which pushes dry ice toward the blade disc 3 by setting an ice pushing mechanism 4 to achieve crushing of dry ice, and sprays dry ice by setting a feeding mechanism 5 to connect high-pressure air to avoid blockage caused by re-agglomeration of dry ice particles; by setting multiple feeding troughs 521, it is avoided that dry ice particles accumulate in the same area to cause blockage; by setting a feeding funnel 530 and an ice blowing base 540, it is convenient to connect the guide groove 510 and the high-pressure air pipe 6; by setting a motor 7, the feeding shaft 520 and the blade disc 3 are driven to rotate at the same time; by setting an operating panel 120, it is convenient to control the dry ice cleaning machine; the present embodiment can crush large pieces of dry ice into fine particles suitable for cleaning circuit boards, effectively prevent blockage of dry ice during the feeding process, and ensure that dry ice can be smoothly and efficiently supplied to the outside.
[0052] The embodiment described above is only one of the more preferred specific embodiments of the present invention. Common changes and substitutions made by technicians in this field within the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A dry ice cleaning machine, characterized in that: include: A machine body (1), wherein a loading port (110) is formed on the machine body (1); A dry ice bin (2) disposed in the machine body (1), the dry ice bin (2) being in communication with the loading port (110); A cutter disc (3) provided at one end of the dry ice bin (2), the cutter disc (3) being used for crushing dry ice; An ice pushing mechanism (4) movably mounted in the dry ice bin (2), the ice pushing mechanism (4) being used to push the dry ice in the dry ice bin (2) toward the blade disc (3); A material discharge mechanism (5) is arranged near the blade disc (3), and the material discharge mechanism (5) is used to receive high-pressure air to spray out the dry ice that has been crushed by the blade disc (3).
2. A dry ice cleaning machine according to claim 1, characterized in that: The unloading mechanism (5) comprises a guide groove (510) and a unloading shaft (520) rotatably arranged at the lower end of the guide groove (510); the unloading shaft (520) is provided with a plurality of unloading grooves (521) along the circumference; when high-pressure air is blown into the unloading grooves (521), dry ice in the unloading grooves (521) is taken out.
3. A dry ice cleaning machine according to claim 2, characterized in that: The unloading mechanism (5) further comprises an unloading funnel (530), the unloading shaft (520) being connected to the unloading funnel (530), the upper end of the unloading funnel (530) being provided with a dry ice input port (531) connected to the guide groove (510), the lower end of the unloading funnel (530) being provided with an air input port (532) and an air output port (533), and the unloading shaft (520) being located between the dry ice input port (531), the air input port (532) and the air output port (533).
4. The dry ice cleaning machine according to claim 3, characterized in that: The unloading mechanism (5) further comprises an ice blowing base (540), the unloading funnel (530) being mounted on the ice blowing base (540), the ice blowing base (540) being provided with a first interface (541) and a second interface (542), the first interface (541) being connected to the air input port (532), and the second interface (542) being connected to the air output port (533).
5. The dry ice cleaning machine according to claim 4, characterized in that: The first interface (541) and the second interface (542) are connected to a pipeline (6).
6. The dry ice cleaning machine according to claim 3, characterized in that: A motor (7) is also provided in the machine body (1); a power output shaft of the motor (7) is connected to the discharge shaft (520); the discharge shaft (520) passes through the discharge hopper (530) and is connected to the cutter disc (3) via a transmission belt (8).
7. The dry ice cleaning machine according to claim 2, characterized in that: A fixing frame (9) is also provided in the machine body (1), and the blade disc (3) and the guide groove (510) are arranged in the fixing frame (9).
8. A dry ice cleaning machine according to any one of claims 1 to 7, characterized in that: The ice pushing mechanism (4) comprises an ice pushing cylinder (410) arranged at the top of the dry ice bin (2), an ice pushing rod (420) connected to the ice pushing cylinder (410), and an ice pushing plate (430) arranged on the ice pushing rod (420), wherein the ice pushing plate (430) moves laterally in the dry ice bin (2).
9. The dry ice cleaning machine according to claim 8, characterized in that: A plurality of protrusions (431) are provided on a side of the ice pushing plate (430) facing the blade disc (3).
10. The dry ice cleaning machine according to claim 1, characterized in that: An operation panel (120) is also provided on the outside of the machine body (1), and the loading port (110) is covered with an openable cover plate (130).