Aluminum skimming collecting, smashing and drying system cover
By designing the aluminum chip collection, crushing and drying system cover, the problems of waste and safety hazards in the recycling, crushing and drying of aluminum chips are solved, efficient recycling and safe drying of aluminum chips are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202323108004.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-11-17
AI Technical Summary
In the production process of aluminum products, the recycling, crushing and drying of aluminum chips poses waste and safety risks. In particular, the failure of chip liquid to dry in time may lead to a furnace explosion, affecting production efficiency and safety.
A aluminum chip collection, crushing and drying system cover is designed, including transportation components, crushing components and drying components. The automatic transportation, crushing and drying of aluminum chips is achieved through conveyor belts, crushing motors, funnels, drying boxes and resistive wires. Ensure that the aluminum chips are effectively crushed and dried during transportation.
The recovery rate and furnace recovery efficiency of aluminum chips are improved, and safety accidents caused by the fall of aluminum chips and the failure to dry the chip liquid in time are avoided, so as to achieve efficient crushing and drying of aluminum chips.
Smart Images

Figure CN222326202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum chip processing equipment, in particular to an aluminum chip collecting, crushing and drying system cover. Background Art
[0002] Aluminum alloy has low density but high strength, close to or exceeding high-quality steel. It has good plasticity and can be processed into various profiles. It has excellent electrical conductivity, thermal conductivity and corrosion resistance. It is widely used in industry, and its usage is second only to steel. Aluminum products are a general term for daily necessities and industrial products made from aluminum alloy as the main raw material.
[0003] When producing aluminum products, the excess of the product blanks needs to be turned off by lathe. The aluminum chips turned off are not easy to break and become wire-drawn lumps. When they are returned to the furnace for melting, they are not fully melted, resulting in material waste. In addition, the aluminum chips contain liquids such as chip liquid. If they are not dried in time and enter the melting furnace, they will explode and cause safety accidents.
[0004] Therefore, in view of the above problems, an aluminum chip collection, crushing and drying system cover is proposed to solve the above problems. Utility Model Content
[0005] Aiming at the deficiencies of the prior art, the utility model develops an aluminum chip collection, crushing and drying system cover, which can realize automatic recovery, crushing and drying of aluminum chips, greatly improving the recovery rate of aluminum chips. After drying, the aluminum chips can be directly fed into a recycling furnace, thus improving efficiency.
[0006] The technical solution of the utility model to solve the technical problem is as follows: the utility model provides an aluminum chip collection, crushing and drying system cover, including a transport component, a crushing component and a drying component; the transport component includes a transport pipeline, the inclined tube inner bearing of the transport pipeline is connected to two first rotating shafts, the two ends of the conveyor belt respectively surround the corresponding first rotating shafts, and the conveyor belt is connected to a group of evenly distributed baffles; the crushing component includes a crushing bracket, the crushing bracket is provided with a transmission trough, the crushing bracket is connected to a funnel, the crushing bracket is connected to two crushing motors, the output shafts of the two crushing motors respectively pass through the funnel to connect a group of crushing blades, and the funnel is located directly below the vertical pipe of the transport pipeline; the drying component includes a drying box, the drying box is provided with a feed furnace door and a discharge furnace door, a chain plate conveyor belt is provided in the drying box, the two ends of the chain plate conveyor belt respectively surround the second rotating shaft, the chain plate conveyor belt passes through the feed furnace door and the discharge furnace door, and the top plate of the drying box is connected to a resistance wire. The crushing of aluminum chips is achieved by setting the crushing component, and the aluminum chips are dried during the transportation process by setting the drying component.
[0007] As an optimization, a storage box is provided on the lower side of the chain conveyor belt near the discharge furnace door end. By providing the storage box, it is convenient to collect aluminum chips after crushing and drying.
[0008] As an optimization, the two groups of crushing blades are staggered. By adopting the staggered crushing blades, the two groups rotate in opposite directions, which makes it easier to crush the aluminum chips and drive the aluminum chips to move downward.
[0009] As an optimization, the upper part of the transmission trough is conical, the lower part is cylindrical, and the funnel is connected to the transmission trough. By adopting the transmission trough, it is convenient to realize that the crushed aluminum chips fall onto the chain conveyor belt.
[0010] As an optimization, the end of the baffle is bent. When the baffle is transporting aluminum chips, the upper part is bent obliquely upward to prevent the aluminum chips from falling downward.
[0011] As an optimization, the transport pipeline is connected to a support frame. By adopting the support frame, it is convenient to support the transport component.
[0012] The effects provided in the utility model content are only the effects of the embodiments, not all the effects of the utility model. The above technical solution has the following advantages or beneficial effects:
[0013] (1) This device uses a transport component to transport aluminum chips, and the end of the baffle is bent to prevent aluminum chips from falling during transportation;
[0014] (2) This device uses staggered crushing blades that rotate in opposite directions, making it easier to crush aluminum chips and drive them downward;
[0015] (3) This device uses a drying component to achieve drying during the transportation of aluminum chips, thereby achieving drying treatment of liquids such as chip liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] In the figure:
[0019] 1. transport component, 11. first motor, 12. first synchronous belt mechanism, 13. transport pipeline, 14. baffle, 15. conveyor belt, 16. first rotating shaft;
[0020] 2. crushing assembly, 21. funnel, 22. crushing motor, 23. crushing blades, 24. crushing bracket, 25. transmission trough;
[0021] 3. drying assembly, 31. drying box, 32. second motor, 33. second synchronous belt mechanism, 35. feeding furnace door, 36. second rotating shaft, 37. discharging furnace door, 38. chain conveyor belt, 39. resistance wire;
[0022] 4. Storage box;
[0023] 5. Discharging machine;
[0024] 6. Chute;
[0025] 7. Support frame. DETAILED DESCRIPTION
[0026] In order to clearly illustrate the technical features of this solution, the utility model is described in detail below through specific implementation methods and in combination with the accompanying drawings. The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. In addition, the utility model can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. It should be noted that the components illustrated in the accompanying drawings are not necessarily drawn to scale. The utility model omits the description of known components and processing technologies and processes to avoid unnecessary limitations on the utility model. The terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] like Figure 1As shown, a cover of an aluminum chip collection, crushing and drying system comprises a transport component 1, a crushing component 2 and a drying component 3; the transport component 1 comprises a transport pipe 13, the inner bearing of the inclined pipe of the transport pipe 13 is connected to two first rotating shafts 16, the two ends of a conveyor belt 15 respectively surround the corresponding first rotating shafts 16, and the conveyor belt 15 is connected to a group of evenly distributed baffles 14; the crushing component 2 comprises a crushing bracket 24, the crushing bracket 24 is provided with a transmission slot 25, the crushing bracket 24 is connected to a funnel 21, and the crushing bracket 24 is connected to two crushing motors 2 2, the output shafts of the two crushing motors 22 pass through the funnel 21 to connect a group of crushing blades 23, and the funnel 21 is located directly below the vertical pipe of the transport pipeline 13; the drying component 3 includes a drying box 31, and the drying box 31 is provided with a feed furnace door 35 and a discharge furnace door 37, and a chain plate conveyor belt 38 is provided in the drying box 31, and the two ends of the chain plate conveyor belt 38 surround the second rotating shaft 36 respectively, and the chain plate conveyor belt 38 passes through the feed furnace door 35 and the discharge furnace door 37, and the top plate of the drying box 31 is connected to a resistance wire 39. The crushing of aluminum chips is achieved by setting the crushing component 2, and the drying of aluminum chips is performed during the transportation of aluminum chips by setting the drying component 3.
[0028] The chain conveyor 38 is provided with a storage box 4 at the lower side near the end of the discharge furnace door 37. By providing the storage box 4, it is convenient to collect the aluminum chips after crushing and drying.
[0029] The two groups of crushing blades 23 are staggered. By using the staggered crushing blades 23, the two groups rotate in opposite directions, which makes it easier to crush the aluminum chips and drive the aluminum chips to move downward.
[0030] The transmission trough 25 is conical at the top and cylindrical at the bottom, and the funnel 21 is connected to the transmission trough 25. By adopting the transmission trough 25, it is convenient to realize that the aluminum chips fall onto the chain conveyor belt 38 after being crushed.
[0031] The end of the baffle 14 is bent. When the baffle 14 transports aluminum chips, the upper part is bent obliquely upward to prevent the aluminum chips from falling downward.
[0032] The transport pipe 13 is connected to the support frame 7. By adopting the support frame 7, it is convenient to support the transport component 1.
[0033] The transport pipeline 13 is connected to the first motor 11, and the first motor 11 is connected to the first rotating shaft 16 on the upper side through the first synchronous belt mechanism 12. The first synchronous belt mechanism 12 adopts the existing technology and includes a first synchronous wheel and a first synchronous belt. The output shaft of the first motor 11 and the first rotating shaft 16 are respectively connected to a corresponding first synchronous wheel, and the two ends of the first synchronous belt are respectively surrounded by the corresponding first synchronous wheel.
[0034] The drying box 31 is connected to the second motor 32, and the second motor 32 is connected to the second rotating shaft 36 near the feeding furnace door 35 through the second synchronous belt mechanism 33. The second synchronous belt mechanism 33 adopts the existing technology and includes a second synchronous wheel and a second synchronous belt. The output shaft of the second motor 32 and the second rotating shaft 36 are respectively connected to a corresponding second synchronous wheel, and the two ends of the second synchronous belt are respectively surrounded by the corresponding second synchronous wheel.
[0035] Both ends of the two second rotating shafts 36 are respectively connected to rotating shaft brackets (not shown in the figure) through bearings, and the two rotating shaft brackets are respectively connected to the drying box 31 (not shown in the figure).
[0036] The first motor 11 , the grinding motor 22 , and the second motor 32 may all be servo motors PLF120 .
[0037] The workflow of this embodiment is:
[0038] The support frame 7, the crushing support 24 and the drying box 31 are installed in the appropriate position. The chute 6 is installed on the discharger 5 of the machine tool, so that the lower end of the chute 6 is at the open end of the transport pipe 13 and matches the position of the conveyor belt 15.
[0039] When discharging materials, the first motor 11 , the crushing motor 22 and the second motor 32 are turned on, and the resistance wire 39 is energized.
[0040] The first motor 11 drives the first synchronous belt mechanism 12 to move, the first synchronous belt mechanism 12 drives the upper first rotating shaft 16 to rotate, the first rotating shaft 16 drives the conveyor belt 15 to move, the conveyor belt 15 drives the lower first rotating shaft 16 to rotate, and the conveyor belt 15 drives the baffle 14 to move. The crushing motor 22 drives the crushing blades 23 to rotate, and the two groups of crushing blades 23 rotate in opposite directions. The second motor 32 drives the second synchronous belt mechanism 33 to move, the second synchronous belt mechanism 33 drives the second rotating shaft 36 on one side to rotate, the second rotating shaft 36 drives the chain plate conveyor belt 38 to move, and the chain plate conveyor belt 38 drives the second rotating shaft 36 on the other side to rotate.
[0041] The aluminum chips are discharged from the discharger 5 of the machine tool through the chute 6 into the area formed by the conveyor belt 15 and the baffle 14. The conveyor belt 15 and the baffle 14 transport the aluminum chips to the hopper 21. The two groups of crushing blades 23 rotate relative to each other with a small interval between the blades, thereby crushing the aluminum chips. The crushed aluminum chips fall onto the chain conveyor 38 and enter the drying box 31 through the feeding furnace door 35. The resistance wire 39 generates high temperature to dry the liquid such as the chip liquid in the aluminum chips. Finally, the aluminum chips are discharged into the storage box 4, realizing the recycling of the aluminum chips and improving the efficiency.
[0042] Although the specific implementation methods of the utility model are described above in conjunction with the accompanying drawings, this does not limit the scope of protection of the utility model. On the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.
Claims
1. A cover for collecting, crushing and drying aluminum chips, characterized by: It comprises a transport component (1), a crushing component (2) and a drying component (3); The transport assembly (1) comprises a transport pipe (13), the inclined inner bearing of the transport pipe (13) is connected to two first rotating shafts (16), the two ends of the conveyor belt (15) respectively surround the corresponding first rotating shafts (16), and the conveyor belt (15) is connected to a group of evenly distributed baffles (14); The pulverizing assembly (2) comprises a pulverizing bracket (24), the pulverizing bracket (24) being provided with a transmission trough (25), the pulverizing bracket (24) being connected to a funnel (21), the pulverizing bracket (24) being connected to two pulverizing motors (22), the output shafts of the two pulverizing motors (22) respectively passing through the funnel (21) to be connected to a group of pulverizing blades (23), and the funnel (21) being located directly below the vertical pipe of the transport pipeline (13); The drying assembly (3) comprises a drying box (31), the drying box (31) being provided with a feed furnace door (35) and a discharge furnace door (37), a chain plate conveyor belt (38) being provided inside the drying box (31), two ends of the chain plate conveyor belt (38) respectively surrounding a second rotating shaft (36), the chain plate conveyor belt (38) passing through the feed furnace door (35) and the discharge furnace door (37), and a resistance wire (39) being connected to a top plate of the drying box (31).
2. The aluminum chips collection, crushing and drying system cover according to claim 1 is characterized by: A material storage box (4) is provided on the lower side of the chain conveyor belt (38) close to the discharge furnace door (37).
3. The aluminum chips collection, crushing and drying system cover according to claim 1 is characterized by: The two groups of crushing blades (23) are arranged in a staggered manner.
4. The aluminum chips collection, crushing and drying system cover according to claim 1 is characterized by: The transmission trough (25) has a conical upper portion and a cylindrical lower portion, and the funnel (21) is connected to the transmission trough (25).
5. The aluminum chips collection, crushing and drying system cover according to claim 1 is characterized by: The end of the baffle (14) is bent.
6. The aluminum chips collection, crushing and drying system cover according to claim 1 is characterized by: The transport pipeline (13) is connected to the support frame (7).