Guide wheel adjusting structure for culvert pipe reinforcement bar straightening machine
Through the sensor and motor system, the push spring of the steel straightener is monitored and adjusted in real time, the adjustment inaccuracy caused by the decrease in spring force is solved, and the adjustment efficiency and safety are improved.
Patent Information
- Application Number
- CN202421196418.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The elastic force of the push spring of the steel bar straightener decreases after long-term use, which makes it difficult to ensure the accuracy of the adjustment time and force. A real-time monitoring and adjustment structure is needed to improve the adjustment efficiency and accuracy of the push spring.
Sensors are used to monitor the elastic force of the push spring, and the threaded rod is driven by the motor to adjust the length of the push spring, combining the limit rod and the pressing alarm to ensure the accuracy and safety of adjustment.
Real-time monitoring and automatic adjustment of the push spring is realized, which improves the timeliness and accuracy of adjustments, and avoids motor damage caused by excessive spring use.
Smart Images

Figure CN222326545U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of culvert steel bar straightening, in particular to a guide wheel adjustment structure for a culvert steel bar straightening machine. Background Art
[0002] When making cement culverts, the steel cage needs to be fastened in advance, and a large amount of steel bars are needed at this time. In order to ensure the quality of the culvert, it is usually necessary to test the straightness of the steel bars. If the steel bars are found to be bent, they need to be straightened on a steel bar straightening machine.
[0003] The guide wheels of the steel bar straightening machine are divided into a fixed wheel and a moving wheel. The push spring equipped on the surface of the moving wheel will experience a decrease in elastic force after long-term use. At this time, the push spring needs to be adjusted. In order to further improve the timeliness of the push spring adjustment time and the accuracy of the adjustment force, a guide wheel adjustment structure for a culvert steel bar straightening machine is needed. The elastic force of the push spring is monitored in real time through a sensor, and the motor is controlled to drive the push rod to adjust the actual length of the push spring, thereby improving the timeliness and accuracy of the push spring adjustment. Utility Model Content
[0004] The purpose of the utility model is to provide a guide wheel adjustment structure for a culvert steel bar straightening machine, which monitors the elastic force of a push spring in real time through a sensor, and controls a motor to drive a push rod to adjust the actual length of the push spring, thereby improving the timeliness and accuracy of the push spring adjustment, so as to solve the technical problems raised by the above-mentioned background technology.
[0005] The utility model solves the above-mentioned technical problems with a technical solution as follows: a guide wheel adjustment structure for a culvert steel bar straightening machine, comprising a carrier plate: a slide seat is slidably installed on the inner wall of the carrier plate, a push spring and a balance spring are respectively arranged on the left and right sides of the slide seat, a rectangular plate is fixedly installed on the surface of the carrier plate, the surfaces of the slide seat and the carrier plate are respectively rotatably connected with a moving wheel and a fixed wheel through a rotating shaft, a strip plate is welded on the surface of the rectangular plate, a motor is fixedly installed on the bottom of the strip plate by bolts, the output shaft of the motor is fixedly connected to a threaded rod by a flange, a threaded sleeve is threadedly connected to the surface of the threaded rod, an end of the threaded sleeve passes through the rectangular plate and is fixedly installed with a pressure sensor by bolts, a sleeve block is fixedly installed on the surface of the pressure sensor, and a controller is fixedly installed on the surface of the strip plate by bolts.
[0006] Preferably, the ends of the push spring are respectively fixedly connected to the slide seat and the sleeve block, and the ends of the balance spring are respectively fixedly connected to the slide seat and the carrier plate.
[0007] Preferably, a hole block is integrally formed on the surface of the threaded sleeve, the inner wall of the hole block is slidably connected to a limit rod, and the end of the limit rod is fixedly connected to the rectangular plate.
[0008] Preferably, the threaded sleeve is slidably connected to the rectangular plate.
[0009] Preferably, the pressure sensor and the controller are electrically connected via a wire.
[0010] Preferably, a pressure block is integrally formed on the surface of the threaded sleeve, and a pressure alarm is fixedly mounted on the surface of the strip.
[0011] 1. The beneficial effect of the utility model is as follows: the utility model monitors the elastic force of the push spring extruding the sleeve block through the pressure sensor. When the elastic force of the push spring is insufficient, the pressure sensor transmits a signal to the controller to control the motor to start, so that the motor drives the threaded sleeve to move through the threaded rod, and then the threaded sleeve drives the push spring to deform through the pressure sensor and the sleeve block, so as to achieve the purpose of real-time monitoring of the elastic force of the push spring through the sensor, and controlling the motor to drive the push rod to adjust the actual length of the push spring, thereby improving the timeliness and accuracy of the push spring adjustment.
[0012] 2. The utility model limits the movement of the threaded sleeve by using the hole block and the limit rod in cooperation, thereby preventing the threaded sleeve from shaking when moving.
[0013] 3. The utility model uses the pressure block and the pressure alarm in coordination, so that after the threaded sleeve is advanced a certain distance, the pressure block can drive the pressure alarm to press the pressure alarm, thereby avoiding the situation where the motor is damaged due to the continued advancement of the threaded sleeve. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] in:
[0015] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;
[0016] Figure 2 This is an embodiment of the utility model Figure 1 A partial enlarged view of point A;
[0017] Figure 3 This is a three-dimensional schematic diagram of a pressure sensor and a set block according to an embodiment of the utility model;
[0018] Figure 4 This is an embodiment of the utility model Figure 3 A partial enlarged view of point B in the middle.
[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0020] 1. Carrier plate, 2. Slide seat, 3. Push spring, 4. Balance spring, 5. Rectangular plate, 6. Moving wheel, 7. Fixed wheel, 8. Strip plate, 9. Motor, 10. Threaded rod, 11. Threaded sleeve, 12. Pressure sensor, 13. Bushing block, 14. Hole block, 15. Limit rod, 16. Controller, 17. Pressing block, 18. Pressing alarm. DETAILED DESCRIPTION
[0021] Hereinafter, embodiments of the guide wheel adjustment structure for a culvert steel bar straightening machine of the present invention will be described with reference to the accompanying drawings.
[0022] Embodiment 1:
[0023] Figure 1-4 The utility model shows a guide wheel adjustment structure for a culvert steel bar straightening machine according to an embodiment of the present invention, which includes a carrier plate 1: a slide seat 2 is slidably installed on the inner wall of the carrier plate 1, and a push spring 3 and a balance spring 4 are respectively arranged on the left and right sides of the slide seat 2, a rectangular plate 5 is fixedly installed on the surface of the carrier plate 1, and a moving wheel 6 and a fixed wheel 7 are rotatably connected to the surfaces of the slide seat 2 and the carrier plate 1 respectively through a rotating shaft, a strip plate 8 is welded on the surface of the rectangular plate 5, and a motor 9 is fixedly installed on the bottom of the strip plate 8 by bolts, and the output shaft of the motor 9 is fixedly connected to a threaded rod 10 by a flange, and a threaded sleeve 11 is threadedly connected to the surface of the threaded rod 10, and the end of the threaded sleeve 11 passes through the rectangular plate 5 and is fixed by bolts A pressure sensor 12 is fixedly installed, and a sleeve block 13 is fixedly installed on the surface of the pressure sensor 12. The ends of the push spring 3 are fixedly connected to the slide 2 and the sleeve block 13 respectively, and the ends of the balance spring 4 are fixedly connected to the slide 2 and the carrier plate 1 respectively. A hole block 14 is integrally formed on the surface of the threaded sleeve 11, and a limiting rod 15 is slidably connected to the inner wall of the hole block 14. The end of the limiting rod 15 is fixedly connected to the rectangular plate 5. Through the coordinated use of the hole block 14 and the limiting rod 15, the movement of the threaded sleeve 11 is limited, thereby avoiding the shaking of the threaded sleeve 11 when moving. A controller 16 is fixedly installed on the surface of the strip plate 8 by bolts.
[0024] Embodiment 2:
[0025] Figure 1-4The utility model shows a guide wheel adjustment structure for a culvert steel bar straightening machine according to an embodiment of the present invention, which includes a carrier plate 1: a slide seat 2 is slidably installed on the inner wall of the carrier plate 1, and a push spring 3 and a balance spring 4 are respectively arranged on the left and right sides of the slide seat 2, a rectangular plate 5 is fixedly installed on the surface of the carrier plate 1, and a moving wheel 6 and a fixed wheel 7 are rotatably connected to the surfaces of the slide seat 2 and the carrier plate 1 respectively through a rotating shaft, a strip plate 8 is welded on the surface of the rectangular plate 5, and a motor 9 is fixedly installed on the bottom of the strip plate 8 by bolts, and the output shaft of the motor 9 is fixedly connected to a threaded rod 10 through a flange, and a threaded sleeve 11 is threadedly connected to the surface of the threaded rod 10, and the threaded sleeve 11 is slidably connected to the rectangular plate 5, and the thread The end of the sleeve 11 passes through the rectangular plate 5 and is fixed with a pressure sensor 12 by bolts. A sleeve block 13 is fixedly installed on the surface of the pressure sensor 12. A controller 16 is fixedly installed on the surface of the strip plate 8 by bolts. The pressure sensor 12 and the controller 16 are electrically connected through a wire. A pressure block 17 is integrally formed on the surface of the threaded sleeve 11. A pressure alarm 18 is fixedly installed on the surface of the strip plate 8. Through the coordinated use of the pressure block 17 and the pressure alarm 18, the threaded sleeve 11 can drive the pressure block 17 to press the pressure alarm 18 to alarm after being advanced a certain distance, thereby avoiding the situation where the threaded sleeve 11 continues to advance and causes damage to the motor 9.
[0026] Working principle: When the utility model is used, the user monitors the elastic force of the push spring 3 squeezing the sleeve block 13 through the pressure sensor 12. When the elastic force of the push spring 3 is insufficient, the pressure sensor 12 transmits a signal to the controller 16 to control the motor 9 to start, so that the motor 9 drives the threaded sleeve 11 to move through the threaded rod 10, and then the threaded sleeve 11 drives the push spring 3 to compress and deform through the pressure sensor 12 and the sleeve block 13. At this time, the pressure sensor 12 detects that the thrust of the push spring 3 squeezing the sleeve block 13 is within the normal range and transmits the signal to the controller 16, so that the controller 16 controls the motor 9 to stop running. After the threaded sleeve 11 travels a certain distance, the threaded sleeve 11 presses the pressing alarm 18 through the pressure block 17 and causes the latter to alarm, so that the staff can replace the sleeve block 13 in time, realizes real-time monitoring of the elastic force of the push spring through the sensor, and controls the motor to drive the push rod to adjust the actual length of the push spring, thereby improving the timeliness and accuracy of the push spring adjustment.
[0027] To sum up: the guide wheel adjustment structure of the culvert steel bar straightening machine monitors the elastic force of the push spring 3 squeezing the sleeve block 13 through the pressure sensor 12. When the elastic force of the push spring 3 is insufficient, the pressure sensor 12 transmits a signal to the controller 16 to control the motor 9 to start, so that the motor 9 drives the threaded sleeve 11 to move through the threaded rod 10, and then the threaded sleeve 11 drives the push spring 3 to deform through the pressure sensor 12 and the sleeve block 13, so as to achieve real-time monitoring of the elastic force of the push spring through the sensor, and control the motor to drive the push rod to adjust the actual length of the push spring, thereby improving the timeliness and accuracy of the push spring adjustment.
Claims
1. A guide wheel adjustment structure for a culvert steel bar straightening machine, characterized in that: The invention comprises a carrier plate (1): a slide seat (2) is slidably mounted on the inner wall of the carrier plate (1), a push spring (3) and a balance spring (4) are respectively arranged on the left and right sides of the slide seat (2), a rectangular plate (5) is fixedly mounted on the surface of the carrier plate (1), a moving wheel (6) and a fixed wheel (7) are rotatably connected to the surfaces of the slide seat (2) and the carrier plate (1) respectively via a rotating shaft, a strip plate (8) is welded on the surface of the rectangular plate (5), a motor (9) is fixedly mounted on the bottom of the strip plate (8) via bolts, a threaded rod (10) is fixedly connected to the output shaft of the motor (9) via a flange, a threaded sleeve (11) is threadedly connected to the surface of the threaded rod (10), an end of the threaded sleeve (11) passes through the rectangular plate (5) and is fixedly mounted with a pressure sensor (12) via bolts, a sleeve block (13) is fixedly mounted on the surface of the pressure sensor (12), a controller (16) is fixedly mounted on the surface of the strip plate (8) via bolts.
2. The guide wheel adjustment structure for a culvert steel bar straightening machine according to claim 1, characterized in that: The ends of the push spring (3) are respectively fixedly connected to the slide seat (2) and the sleeve block (13), and the ends of the balance spring (4) are respectively fixedly connected to the slide seat (2) and the carrier plate (1).
3. The guide wheel adjustment structure for a culvert steel bar straightening machine according to claim 2, characterized in that: A hole block (14) is integrally formed on the surface of the threaded sleeve (11); the inner wall of the hole block (14) is slidably connected to a limit rod (15); and the end of the limit rod (15) is fixedly connected to the rectangular plate (5).
4. The guide wheel adjustment structure for a culvert steel bar straightening machine according to claim 3, characterized in that: The threaded sleeve (11) is slidably connected to the rectangular plate (5).
5. The guide wheel adjustment structure for a culvert steel bar straightening machine according to claim 4, characterized in that: The pressure sensor (12) and the controller (16) are electrically connected via a wire.
6. The guide wheel adjustment structure for a culvert steel bar straightening machine according to claim 5, characterized in that: A pressure block (17) is integrally formed on the surface of the threaded sleeve (11), and a pressure alarm (18) is fixedly mounted on the surface of the strip board (8).