Extrusion device for bearing installation

By designing clamping and limiting components, the problem of bearing misalignment during processing was solved, enabling correct bearing installation and a high yield rate.

CN222327255UActive Publication Date: 2025-01-10CHANGZHI HUATE BEARING MFG CO LTD
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Patent Information

Application Number
CN202420231707.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-01-10
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

Existing bearing mounting devices cannot guarantee that the bearing is centered on the worktable, which makes it easy for the bearing to shift during extrusion processing, increasing rotational resistance and reducing yield.

Method used

The system employs clamping and limiting components, including a support base, a C-shaped plate, a hydraulic cylinder, a bearing clamp, an L-shaped rack, and a C-shaped bar. The hydraulically driven gear meshing drives the clamping bar to push the bearing to the center position, and the clamping of the C-shaped bar ensures that the bearing does not shift during compression.

Benefits of technology

This effectively ensures that the bearing does not shift during extrusion installation, improving the bearing yield and reducing the possibility of bearing damage.

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Abstract

The utility model discloses an extrusion device for bearing installation, which belongs to the technical field of bearing installation and comprises a clamping component, the clamping component comprises a supporting seat, a C-shaped plate is fixedly connected to the top of the supporting seat, and a hydraulic cylinder is fixedly connected to the top surface of a transverse plate of the C-shaped plate. The bottom end of a telescopic rod of the hydraulic cylinder penetrates through the bottom of a transverse plate of the C-shaped plate and is fixedly connected with a bearing clamping block, first L-shaped racks are fixedly connected to the left side and the right side of the bearing clamping block, rectangular grooves are formed in the left side and the right side of the C-shaped plate, and the bearing clamping block and the two first L-shaped racks are driven by the hydraulic cylinder to move downwards, so that two gears rotate; when the bearing is installed, two second L-shaped racks are driven to be closed inwards at the same time, and the second L-shaped racks push two clamping strips to move inwards when moving, so that the two clamping strips can drive a transverse strip of a C-shaped strip to push the bearing to the middle position of the top of the supporting seat, it is guaranteed that the bearing can be installed correctly, and the yield of bearing production is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of bearing installation, in particular to an extrusion device for bearing installation. Background Art

[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. During the production and installation of bearings, an extrusion device is required to fix the outer ring and inner ring of the bearing.

[0003] The existing patent (Announcement No.: CN208535004U) discloses an extrusion device for deep groove ball bearing assembly, including a workbench, a hydraulic cylinder, a workpiece support plate, and a control panel. The lower end of the workbench is a support frame, and the upper end of the workbench is the hydraulic cylinder. The pressure is set by a pressure setting key, and the extrusion time can be set by a time setting key, so that the workpiece can be automatically processed through an automatic control switch, which is more intelligent and improves the processing accuracy. The utility model has a simple structure and high efficiency. However, this technical solution still has shortcomings, as follows:

[0004] The above device automatically controls the workpiece processing by adjusting the working time of the workpiece processing. However, it is difficult to ensure that the bearing to be processed is at the center of the workbench when processing the bearing, which leads to the bearing being easily offset during the extrusion process, resulting in greater resistance to the rotation of the bearing and reducing the yield rate. Therefore, we propose an extrusion device for bearing installation to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] Therefore, the purpose of the utility model is to provide an extrusion device for bearing installation, which can solve the problem that it is difficult to ensure that the bearing to be processed is in the center position of the workbench during the existing bearing processing, which leads to the bearing being easily offset during the extrusion process, resulting in greater resistance to the bearing rotation and reduced yield rate.

[0007] In order to solve the above technical problems, the utility model provides an extrusion device for bearing installation, which adopts the following technical solutions: comprising a clamping assembly, which includes a support seat, the top of the support seat is fixedly connected to a C-shaped plate, the top surface of the cross plate of the C-shaped plate is fixedly connected to a hydraulic cylinder, the bottom end of the telescopic rod of the hydraulic cylinder passes through the bottom of the cross plate of the C-shaped plate and is fixedly connected to a bearing clamping block, and the left and right sides of the bearing clamping block are fixedly connected to a first L-shaped rack;

[0008] The left and right sides of the C-shaped plate are provided with rectangular grooves, the side of the inner wall of the rectangular groove is slidably connected to the side of the first L-shaped rack, the side of the inner wall of the rectangular groove is rotatably connected to a gear, the gear is meshed with the first L-shaped rack, and the left and right sides of the top of the support seat are provided with two grooves, and the four grooves are grouped into two groups and the inner part is slidably connected to a clamping strip;

[0009] A movable groove is provided on both the left and right sides of the top surface of the support seat, and a second L-shaped rack is slidably connected inside the movable groove, and the second L-shaped rack is meshed with the gear;

[0010] The limiting assembly includes two C-shaped bars, the two C-shaped bars are movably plugged into the sides of two clamping bars respectively, the side of the horizontal bar of the C-shaped bar is fixedly connected with a first compression spring, and one end of the first compression spring is fixedly connected to the side of the clamping bar.

[0011] By adopting the above technical solution, this solution enables the two clamping bars to drive the horizontal bar of the C-shaped bar to push the bearing to the middle position of the top of the support seat, thereby ensuring that the bearing can be installed correctly, increasing the yield rate of bearing production, and ensuring that the bearing will not shift during extrusion installation.

[0012] Optionally, the clamping bar is C-shaped, and the bottom of the horizontal bar of the C-shaped clamping bar is slidably connected to the top of the support seat, and the side of the vertical bar of the C-shaped clamping bar is fixedly connected to a second compression spring, and one end of the second compression spring is fixedly connected to the inside of the groove.

[0013] By adopting the above technical solution, the present solution facilitates the two C-shaped bars to be closed inward at the same time through the C-shaped clamping bar.

[0014] Optionally, the side surface of the horizontal bar of the C-shaped bar is arc-shaped, and the opposite sides of the two horizontal bars of the two C-shaped bars are fixedly connected with rubber blocks.

[0015] By adopting the above technical solution, the present solution can stably clamp the bearing with grease adhered to the side through the rubber block, and the arc-shaped C-shaped horizontal bar facilitates moving the bearing to the center position.

[0016] Optionally, the vertical bars of the second L-shaped rack and the vertical bars of the C-shaped clamping bar are both T-shaped, and the cross-sectional shapes of the moving groove and the groove are both T-shaped.

[0017] By adopting the above technical solution, the vertical bars of the T-shaped second L-shaped rack and the vertical bars of the C-shaped clamping bars can slide vertically inside the movable grooves and recesses whose cross sections are both T-shaped without deviation.

[0018] Optionally, the width of the first L-shaped rack and the width of the second L-shaped rack are both half the width of the gear, the vertical bar of the first L-shaped rack contacts the side of the horizontal bar of the second L-shaped rack, and the side of the horizontal bar of the second L-shaped rack contacts the side of the clamping bar.

[0019] By adopting the above technical solution, this solution can drive the two gears to rotate when the two first L-shaped racks move downward, thereby driving the two second L-shaped racks to close inward at the same time.

[0020] Optionally, the support seat is C-shaped, and the bottoms of two vertical plates of the C-shaped support seat are fixedly connected to support plates.

[0021] By adopting the above technical solution, this solution can increase the contact area between the support seat and the ground through the support plate.

[0022] Optionally, a circular groove is provided in the middle of the top surface of the support seat, and a hard silicone pad is fixedly connected to the bottom of the circular groove.

[0023] By adopting the above technical solution, the present solution can reduce the large pressure exerted by the bearing extrusion device on the bearing through the hard silicone pad, thereby reducing the possibility of bearing damage.

[0024] Optionally, the support plate is in the shape of an isosceles trapezoid, and four threaded through grooves are formed on the top of the support plate.

[0025] By adopting the above technical solution, the contact area between the isosceles trapezoidal support plate and the ground is larger, and the support plate can be fixed with expansion screws through the threaded through grooves.

[0026] In summary, the present invention has at least one of the following beneficial effects:

[0027] 1. The hydraulic cylinder drives the bearing block and the two first L-shaped racks to move downward, so that the two gears rotate, driving the two second L-shaped racks to close inward at the same time. When the second L-shaped rack moves, it pushes the two clamping bars to move inward, so that the two clamping bars drive the horizontal bars of the C-shaped bars to push the bearing to the middle position of the top of the support seat, ensuring that the bearing can be installed correctly and increasing the yield rate of bearing production;

[0028] 2. The two C-shaped bars are driven to close inward by the two second L-shaped racks. After the bearing is pushed to the appropriate position, the two C-shaped bars are closed inward to squeeze and clamp the bearing. At the same time, the vertical rods of the C-shaped bars are opened to both sides by the pressure generated by the extrusion, compressing the second compression spring, so that the C-shaped bars clamp the bearing without compressing and deforming the bearing, thereby ensuring that the bearing will not shift during extrusion installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0031] Figure 2 It is a partial three-dimensional structural cross-sectional view of the clamping assembly of the utility model;

[0032] Figure 3 It is a partial three-dimensional structural cross-sectional view of the limiting component of the utility model.

[0033] Description of reference numerals: 100, clamping assembly; 101, support seat; 101a, support plate; 101b, threaded through groove; 101c, circular groove; 102, C-shaped plate; 103, hydraulic cylinder; 104, bearing block; 105, first L-shaped rack; 106, rectangular groove; 107, gear; 108, groove; 109, clamping bar; 109a, second compression spring; 1010, movable groove; 1011, second L-shaped rack;

[0034] 200, limit assembly; 201, C-shaped strip; 201a, rubber block; 202, first compression spring. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-3 The utility model is described in further detail.

[0036] Embodiment 1, refer to Figure 1-3 In this embodiment, in order to solve the problem that it is difficult to ensure that the bearing to be processed is at the center of the workbench during the existing bearing processing, which leads to the bearing being easily offset during the extrusion processing, resulting in greater resistance to the bearing rotation and reduced yield rate, the utility model discloses an extrusion device for bearing installation.

[0037] It includes a clamping assembly 100, which includes a support seat 101. The top of the support seat 101 is fixedly connected to a C-shaped plate 102. The top surface of the cross plate of the C-shaped plate 102 is fixedly connected to a hydraulic cylinder 103. The bottom end of the telescopic rod of the hydraulic cylinder 103 passes through the bottom of the cross plate of the C-shaped plate 102 and is fixedly connected to a bearing block 104. The left and right sides of the bearing block 104 are fixedly connected to a first L-shaped rack 105.

[0038] The width of the first L-shaped rack 105 and the width of the second L-shaped rack 1011 are both half the width of the gear 107. The vertical bar of the first L-shaped rack 105 contacts the side of the horizontal bar of the second L-shaped rack 1011, and the side of the horizontal bar of the second L-shaped rack 1011 contacts the side of the clamping bar 109. When the two first L-shaped racks 105 move downward, they can drive the two gears 107 to rotate, and then drive the two second L-shaped racks 1011 to close inward at the same time.

[0039] Rectangular grooves 106 are provided on both sides of the C-shaped plate 102, and the side surfaces of the inner walls of the rectangular grooves 106 are slidingly connected to the side surfaces of the first L-shaped rack 105. The side surfaces of the inner walls of the rectangular grooves 106 are rotatably connected to gears 107, and the gears 107 are meshed with the first L-shaped rack 105. Two grooves 108 are provided on both sides of the top of the support seat 101, and the four grooves 108 are grouped in groups of two and are slidably connected to the inside of clamping bars 109.

[0040] A movable groove 1010 is provided on both sides of the left and right sides of the top surface of the support seat 101, and a second L-shaped rack 1011 is slidably connected inside the movable groove 1010. The vertical bars of the second L-shaped rack 1011 and the vertical bars of the C-shaped clamping bar 109 are both T-shaped, and the cross-sectional shapes of the movable groove 1010 and the groove 108 are both T-shaped. The vertical bars of the T-shaped second L-shaped rack 1011 and the vertical bars of the C-shaped clamping bar 109 are both T-shaped in cross-section, and the movable groove 1010 and the groove 108 can slide vertically without deflection, and the second L-shaped rack 1011 is meshed with the gear 107.

[0041] The specific working principle is: after the bearing enters the upper side of the support seat 101 through the upper tool, the inertia generated by the sliding of the bearing during the movement can ensure that the bearing will not slide to the edge of the top surface of the support seat 101, and then the telescopic rod of the hydraulic cylinder 103 drives the bearing block 104 and the two first L-shaped racks 105 to move downward, and then drives the two gears 107 to rotate, so that the two gears 107 drive the two second L-shaped racks 1011 to close inward at the same time, and the second L-shaped rack 1011 pushes the two clamping bars 109 to move toward the middle when moving, and the two clamping bars 109 can drive the horizontal bars of the C-shaped bars 201 on the side to push the bearing to the middle position of the top of the support seat 101, ensuring that the bearing can be installed correctly and increasing the yield rate of bearing production.

[0042] Example 2, refer to Figure 1-3 In this embodiment, in order to solve the problem that it is difficult to limit the bearing when the bearing is squeezed, which leads to the bearing being easily offset due to pressure, based on the same concept as the above-mentioned embodiment 1, the extrusion device for bearing installation also includes:

[0043] Two grooves 108 are provided on both left and right sides of the top of the support seat 101 , and a clamping bar 109 is slidably connected inside each of the four grooves 108 , two of which form a group.

[0044] The clamping strip 109 is C-shaped, and the bottom of the horizontal strip of the C-shaped clamping strip 109 is slidably connected to the top of the support seat 101, and the side of the vertical strip of the C-shaped clamping strip 109 is fixedly connected with a second compression spring 109a, and one end of the second compression spring 109a is fixedly connected to the inside of the groove 108. The C-shaped clamping strip 109 can conveniently drive the two C-shaped strips 201 to close inward at the same time.

[0045] A movable groove 1010 is formed on both left and right sides of the top surface of the support seat 101 . A second L-shaped rack 1011 is slidably connected inside the movable groove 1010 . The second L-shaped rack 1011 is meshed with the gear 107 .

[0046] The limiting assembly 200 includes a C-shaped bar 201, the side of the horizontal bar of the C-shaped bar 201 is arc-shaped, and the two opposite sides of the horizontal bars of the two C-shaped bars 201 are fixedly connected with rubber blocks 201a. The rubber blocks 201a can stably clamp the bearings with grease adhered to the sides, and the arc-shaped C-shaped bar 201 makes it easy to move the bearings to the center position.

[0047] There are two C-shaped bars 201 , which are movably plugged into the sides of the two clamping bars 109 , respectively. The side of the horizontal bar of the C-shaped bar 201 is fixedly connected with a first compression spring 202 , and one end of the first compression spring 202 is fixedly connected to the side of the clamping bar 109 .

[0048] The specific working principle is: the two second L-shaped racks 1011 drive the two C-shaped bars 201 to close inward at the same time. When the bearing is pushed to the appropriate position, the two C-shaped bars 201 close inward to squeeze and clamp the bearing. At the same time, the vertical rods of the C-shaped bars 201 open to the left and right sides due to the pressure generated by the extrusion, and compress the second compression spring 109a, so that the C-shaped bars 201 can clamp the bearing without compressing and deforming the bearing, thereby ensuring that the bearing will not shift during extrusion installation.

[0049] Example 3, refer to Figure 1-3In this embodiment, in order to solve the problem that the hydraulic cylinder expansion and contraction of some existing bearing extrusion devices during manufacturing may cause the bearing extrusion device to vibrate, based on the same concept as the above-mentioned embodiment 1, the bearing installation extrusion device also includes:

[0050] The clamping assembly 100 includes a support base 101, which is C-shaped, and the bottoms of the two vertical plates of the C-shaped support base 101 are fixedly connected with support plates 101a, and the contact surface between the support base 101 and the ground can be increased through the support plates 101a.

[0051] A circular groove 101c is provided in the middle of the top surface of the support seat 101, and a hard silicone pad is fixedly connected to the bottom of the circular groove 101c. The hard silicone pad can reduce the large pressure exerted by the bearing extrusion device on the bearing, thereby reducing the possibility of bearing damage. The shape of the support plate 101a is an isosceles trapezoid, and four threaded through grooves 101b are provided on the top of the support plate 101a. The contact area between the isosceles trapezoidal support plate 101a and the ground is larger, and the support plate 101a can be fixed with expansion screws through the threaded through grooves 101b.

[0052] The specific working principle is: by setting a trapezoidal support plate 101a, the contact area between the bearing extrusion device and the ground can be increased, so that the force area between the bearing extrusion device and the ground is increased, and at the same time, an expansion screw is used to move to the ground through the threaded groove 101b to fix the bearing extrusion device, thereby reducing the vibration generated by the bearing extrusion device during operation.

[0053] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A bearing installation extrusion device, characterized in that: include, A clamping assembly (100) comprises a support seat (101), the top of the support seat (101) being fixedly connected to a C-shaped plate (102), the top surface of the transverse plate of the C-shaped plate (102) being fixedly connected to a hydraulic cylinder (103), the bottom end of a telescopic rod of the hydraulic cylinder (103) passing through the bottom of the transverse plate of the C-shaped plate (102) and being fixedly connected to a bearing block (104), and the left and right sides of the bearing block (104) being fixedly connected to a first L-shaped rack (105); Rectangular grooves (106) are provided on both the left and right sides of the C-shaped plate (102); the side of the inner wall of the rectangular groove (106) is slidably connected to the side of the first L-shaped rack (105); the side of the inner wall of the rectangular groove (106) is rotatably connected to a gear (107); the gear (107) is meshed with the first L-shaped rack (105); two grooves (108) are provided on both the left and right sides of the top of the support seat (101); and a clamping strip (109) is slidably connected inside each of the four grooves (108), two of which are in a group; The left and right sides of the top surface of the support seat (101) are both provided with moving grooves (1010), the interior of the moving groove (1010) is slidably connected with a second L-shaped rack (1011), and the second L-shaped rack (1011) is meshed with the gear (107); A limiting assembly (200) comprises a C-shaped bar (201), wherein the number of the C-shaped bars (201) is two, and the two C-shaped bars (201) are respectively movably plugged into the side surfaces of two clamping bars (109), and a first compression spring (202) is fixedly connected to the side surface of the horizontal bar of the C-shaped bar (201), and one end of the first compression spring (202) is fixedly connected to the side surface of the clamping bar (109).

2. A bearing installation extrusion device according to claim 1, characterized in that: The clamping strip (109) is C-shaped, and the bottom of the horizontal strip of the C-shaped clamping strip (109) is slidably connected to the top of the support seat (101), and the side of the vertical strip of the C-shaped clamping strip (109) is fixedly connected to a second compression spring (109a), and one end of the second compression spring (109a) is fixedly connected to the inside of the groove (108).

3. The extrusion device for bearing installation according to claim 1, characterized in that: The side surface of the horizontal bar of the C-shaped bar (201) is arc-shaped, and the two opposite sides of the two horizontal bars of the two C-shaped bars (201) are fixedly connected with rubber blocks (201a).

4. A bearing installation extrusion device according to claim 1, characterized in that: The vertical bars of the second L-shaped rack (1011) and the vertical bars of the C-shaped clamping bar (109) are both T-shaped, and the cross-sectional shapes of the moving groove (1010) and the groove (108) are both T-shaped.

5. The extrusion device for bearing installation according to claim 1, characterized in that: The width of the first L-shaped rack (105) and the width of the second L-shaped rack (1011) are both half the width of the gear (107); the vertical bars of the first L-shaped rack (105) are in contact with the side surfaces of the horizontal bars of the second L-shaped rack (1011); and the side surfaces of the horizontal bars of the second L-shaped rack (1011) are in contact with the side surfaces of the clamping bars (109).

6. The extrusion device for bearing installation according to claim 1, characterized in that: The support seat (101) is in a C-shape, and the bottoms of the two vertical plates of the C-shaped support seat (101) are fixedly connected to support plates (101a).

7. The extrusion device for bearing installation according to claim 1, characterized in that: A circular groove (101c) is provided in the middle of the top surface of the support seat (101), and a hard silicone pad is fixedly connected to the bottom of the circular groove (101c).

8. The extrusion device for bearing installation according to claim 6, characterized in that: The support plate (101a) is in the shape of an isosceles trapezoid, and four threaded through grooves (101b) are provided on the top of the support plate (101a).

Citation Information

Patent Citations

  • Extrusion device for deep groove ball bearing fitting

    CN208535004U