Tool cutting edge image measurement chamfering machining machine
By designing a chamfering machine for cutting edge image measurement, using V-type fixtures and imaging modules combined with visual system, the problems of low efficiency and untraceability of cutting edge processing in the prior art are solved, and high efficiency and low cost are achieved chamfering of tool edges.
Patent Information
- Application Number
- CN202420597979.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The prior art relies on manual operation in tool edge negative chamfering processing, resulting in low efficiency, high cost and inability to ensure quality traceability.
Design a tool edge image measurement chamfering machine, using V-shaped fixtures, compression seats, angle adjustment tables, imaging modules and mobile modules, and combines the visual system to achieve high-precision chamfering processing of tool edges to reduce labor Dependency.
It improves processing efficiency, reduces costs, ensures traceability of tool quality, and realizes the quantitative control of negative chamfering angle and passivation value during tool batch processing.
Smart Images

Figure CN222327351U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool edge chamfering machines, in particular to a tool edge image measurement and chamfering processing machine. Background Art
[0002] The tool edge is the junction of the front and rear face of the blade, where the workpiece material separates to form chips and the machined surface. After fine grinding of the blade, the edge needs to be chamfered, and the outer or inner right angles of the workpiece need to be chamfered to avoid stress concentration. At present, domestic factories still generally use five-axis CNC machining machines for negative chamfering of tool edges, or rely on experienced masters to watch the processing. Not only is it highly dependent on people, it cannot guarantee the quality of the tool and cannot meet the traceability of quality, but also the processing efficiency is low and the processing cost is high. Based on this, it is particularly necessary to design a new type of tool edge image measurement chamfering machine. Utility Model Content
[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a tool edge image measurement chamfering processing machine with a simple structure, reasonable design, improved processing efficiency, reduced labor costs and production costs, guaranteed tool quality, met the quality traceability, strong practicality, and easy to promote and use.
[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a tool cutting edge image measurement and chamfering processing machine, including a V-shaped clamp, a clamping seat, a bracket base, an angle adjustment platform, a hand rest, a hand rest adjustment seat, an imaging module, an X-axis moving module, a Y-axis moving module, a Z-axis moving module, and a display. The V-shaped clamp is installed on the bracket base, and a clamping seat for stabilizing the tool is provided on the V-shaped clamp. An angle adjustment platform for adjusting the overall angle of the fixture is provided on the V-shaped clamp. A hand rest is provided on one side of the V-shaped clamp, and the hand rest is installed on the hand rest adjustment seat. An imaging module for visual projection and detection of the fixture processing process is provided above the V-shaped clamp. The imaging module is installed and fixed by the X-axis moving module, the Y-axis moving module, and the Z-axis moving module. The imaging module is connected to the display, and the display is placed on the side of the bracket base.
[0005] Preferably, the V-shaped clamp is provided with a plurality of V-blocks, and the clamping seats are mounted on the V-blocks on both sides, and the V-blocks can move forward and backward for tools of different diameters and lengths.
[0006] Preferably, a level gauge is provided on the support base to ensure the levelness of the entire machine.
[0007] Preferably, the angle adjustment platform is uniformly engraved with angle dials for achieving overall angle change and quantitative fixation in tool negative chamfering processing.
[0008] The beneficial effects of the utility model are as follows: the device realizes quantitative control of the negative chamfer angle and the passivation value in the batch post-processing process of the tool, greatly improves the processing efficiency, reduces the labor cost and production cost of the entire tool processing link, ensures the tool quality, meets the quality traceability, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments;
[0010] Figure 1 It is a structural schematic diagram of the utility model;
[0011] Figure 2 for Figure 1 A top view of
[0012] Figure 3 for Figure 1 Right view of . DETAILED DESCRIPTION
[0013] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0014] Reference Figure 1-3 The specific implementation adopts the following technical scheme: a tool edge image measurement chamfering processing machine, including a V-shaped fixture 1, a clamping seat 2, a bracket base 3, an angle adjustment platform 4, a hand support 5, a hand support adjustment seat 6, an imaging module 7, an X-axis moving module 8, a Y-axis moving module 9, a Z-axis moving module 10, and a display 11. The V-shaped fixture 1 is installed on the bracket base 3, and the bracket base 3 can realize a large range of lateral adjustment of products that are too long or too short. A plurality of V blocks are arranged on the V-shaped fixture 1, and the clamping seat 2 is installed on the V blocks on both sides. The V blocks can In order to move tools of different diameters and lengths forward and backward, the V-shaped clamp 1 is provided with an angle adjustment table 4 for adjusting the overall angle of the fixture, and a hand rest 5 is provided on one side of the V-shaped clamp 1, and the hand rest 5 is installed on a hand rest adjustment seat 6. An imaging module 7 for visual projection and detection of the clamp processing process is provided above the V-shaped clamp 1, and the imaging module 7 is installed and fixed by an X-axis moving module 8, a Y-axis moving module 9, and a Z-axis moving module 10. The imaging module 7 is connected to a display 11, and the display 11 is placed on the side of the bracket base 3.
[0015] It is worth noting that a level 12 is provided on the support base 3 to ensure the levelness of the entire machine and thus ensure the accuracy of the negative chamfer angle of the tool.
[0016] This specific implementation method realizes the negative chamfering of the tool through a special tooling and a visual system, wherein the V-shaped fixture 1 realizes high-precision and convenient clamping of tools of different diameters and lengths, and uses the clamping seat 2 to ensure that the tool is stable and does not shake during the negative chamfering of the tool; the device realizes the adjustment and fixation of the angle of the overall fixture through the angle adjustment table 4, and the angle adjustment table 4 is provided with a uniformly scaled angle dial 13 for realizing the change and quantitative fixation of the overall angle of the negative chamfering of the tool. The hand rest 5 realizes and ensures the stability of the operator's arm angle during the tool processing, reducing the burden on the arm, and at the same time, the hand rest adjustment seat 6 realizes the adjustment of the upper and lower heights of the hand rest to meet the convenience of operation for people of different heights.
[0017] The visual system adopts a combination of an imaging module 7 and a display 11. The display 11 adopts a high-definition transmission display to realize real-time measurement and quantitative control of images during measurement and processing; the imaging module 7 includes a lens, a camera, software, a light source, etc. to realize visual projection and detection during tool processing. The fixing and movement of the imaging module 7 are completed by the X-axis moving module 8, the Y-axis moving module 9, and the Z-axis moving module 10, wherein the X-axis moving module 8 realizes rapid movement of the imaging module in the direction of the tool diameter to ensure processing within the field of view of products of different specifications; the Y-axis moving module 9 realizes rapid movement of the imaging module in the direction of the tool length to ensure processing within the field of view of products of different specifications; the Z-axis moving module 10 realizes adjustment of the focal length of tools of different diameters to ensure clear focus.
[0018] The working principle of this specific implementation is as follows: During the processing, for tools of different diameters and lengths, the chamfer angle and chamfer size required for the tool edge are clearly defined according to the design drawings. First, place the tool on the V-shaped fixture 1 of the machine, quickly adjust the V block of the V-shaped fixture so that the tool edge is in the imaging field of view of the imaging module 7, then rotate the tool edge to a visually horizontal position, use the angle adjustment table 4 to adjust the fixture to the angle required by the design and quickly lock it; use the software function corresponding module in the imaging software to draw the corresponding required width line, for different edge shapes, arcs or straight lines can achieve fixed width lines, and then use a file to compare the width line presented in the display 11 for quantitative processing. During the processing, the staff's arm is placed on the hand rest 5 to ensure the relative level of the file. During this process, the staff can adjust the angle through the hand rest adjustment seat 6, and inspect while processing, and finally achieve the measurement and control of the angle and size of the chamfer value of the edge.
[0019] This specific implementation method realizes the quantitative control of the negative chamfer angle and the passivation value during the batch processing of cutting tools. Compared with the traditional five-axis CNC machining equipment, it has higher machining efficiency and lower cost. At the same time, it can process cutting tools with complex cutting edges more flexibly. The device effectively reduces the dependence on people and solves the difficulty that the negative chamfer processing of cutting edges depends on machines and experience and cannot be quantitatively controlled. It greatly reduces the labor cost and production cost of the entire cutting tool processing link, improves the quality of cutting tools, meets the traceability of quality, and has broad market application prospects.
[0020] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A tool edge image measurement chamfering machine, characterized in that: The invention comprises a V-shaped fixture (1), a clamping seat (2), a support base (3), an angle adjustment platform (4), a hand rest (5), a hand rest adjustment seat (6), an imaging module (7), an X-axis moving module (8), a Y-axis moving module (9), a Z-axis moving module (10), and a display (11). The V-shaped fixture (1) is installed on the support base (3). The V-shaped fixture (1) is provided with a clamping seat (2) for stabilizing a tool. The V-shaped fixture (1) is provided with an angle adjustment platform (2) for adjusting the overall angle of the fixture. 4), a hand rest (5) is provided on one side of the V-shaped clamp (1), and the hand rest (5) is installed on a hand rest adjustment seat (6). An imaging module (7) for visual projection and detection of the clamp processing process is provided above the V-shaped clamp (1), and the imaging module (7) is installed and fixed through an X-axis moving module (8), a Y-axis moving module (9), and a Z-axis moving module (10). The imaging module (7) is connected to a display (11), and the display (11) is placed on the side of the bracket base (3).
2. A tool edge image measurement chamfering machine according to claim 1, characterized in that: The V-shaped clamp (1) is provided with a plurality of V-blocks capable of moving forward and backward according to tools of different diameters and lengths, and the clamping seat (2) is installed on the V-blocks on both sides.
3. The tool edge image measurement chamfering machine according to claim 1, characterized in that: The support base (3) is provided with a level (12) for ensuring the horizontality of the entire machine.
4. The tool edge image measurement chamfering machine according to claim 1, characterized in that: The angle adjustment platform (4) is uniformly engraved with angle scales (13) for achieving overall angle change and quantitative fixation in tool negative chamfer processing.
Citation Information
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Tool cutting edge image measurement chamfering machining machine
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