Mixer for foam concrete production

By designing a rotatable mixing tank and stirring blade, combining the structure of metal conduit and conductor pipe, the rapid and uniform mixing of foam and concrete is achieved, solving the problem of slow stirring speed in the prior art, and improving work efficiency and product quality .

CN222328630UActive Publication Date: 2025-01-10YANTAI SANLI LIGHTWEIGHT CONCRETE TECH CO LTD
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Patent Information

Application Number
CN202420227408.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-01-10
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The mixing speed of existing foam concrete mixing devices is slow, which takes a long time to mix the concrete evenly, affecting the working efficiency.

Method used

A mixer for foam concrete production is designed, using a rotatable mixing tank and mixing blade. Through the cooperation of metal conduit and the lead pipe, the rapid mixing of foam and concrete is achieved. The rotation direction of the mixing blade and mixing tank is opposite. The motor drives the transmission gear system to drive the mixing blades and mixing tanks to rotate, and the foam is directed directly into the concrete through the conduit and discharge holes.

Benefits of technology

The mixing speed and uniformity of foam and concrete are improved, and the working efficiency and product quality are significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a mixer for foam concrete production, which comprises a mixing tank, a driven gear is arranged at the center above the mixing tank, a rotary joint is arranged at the center above the driven gear, a foam guide pipe is connected inside the rotary joint, one side of the driven gear is meshed with a transmission gear I, and the other side of the driven gear is meshed with a transmission gear II. The upper portion of the first transmission gear is connected with the output end of a first motor, a metal guide pipe is arranged at the bottom of the driven gear, a plurality of stirring blades are connected to the outer portion of the metal guide pipe, a material guide pipe is connected to the lower portions of the stirring blades, and a gear ring is arranged on the lower portion of the outer portion of the mixing tank. According to the concrete mixing device, the rotatable mixing tank is arranged, foam can pass through the metal guide pipe and the material guide pipe through the foam guide pipe, and when the mixing blades rotate to mix concrete, the foamed foam can be directly guided into the concrete through the discharge holes in the metal guide pipe and the material guide pipe; therefore, foam and concrete can be rapidly stirred and mixed, and the production efficiency of foam concrete is improved.
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Description

Technical Field

[0001] The utility model relates to a mixer for producing foamed concrete, belonging to the technical field of foamed concrete production. Background Art

[0002] Foamed concrete, also known as foamed cement, lightweight concrete, etc., is a new type of building energy-saving material that is waste-recycling, environmentally friendly, energy-saving, low-cost and non-flammable. Foamed concrete is made by using the foaming system of a foaming machine to fully foam the foaming agent mechanically, and evenly mix the foam with cement slurry, and then pass through the pumping system of the foaming machine for cast-in-place construction or mold forming, and then naturally curing to form a new type of lightweight thermal insulation material containing a large number of closed pores.

[0003] The existing foam concrete mixing device has a slow stirring speed and takes a long time to stir the concrete evenly, which wastes working time and affects work efficiency. Utility Model Content

[0004] The utility model aims to provide a mixer for producing foamed concrete. By arranging a rotatable mixing tank, and a foam conduit, foam can be passed through a metal conduit and a material guide pipe. When the mixing blade rotates to mix the concrete, the foamed foam can be directly guided into the concrete through the discharge holes on the metal conduit and the material guide pipe, so that the foam and the concrete can be quickly mixed and stirred, and the production efficiency of the foamed concrete is improved, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A mixer for producing foamed concrete comprises a mixing tank, wherein a driven gear is provided at the center above the mixing tank, a rotary joint is provided at the center above the driven gear, a foam conduit is connected inside the rotary joint, one side of the driven gear is meshed with a transmission gear 1, the top of the transmission gear 1 is connected to a first motor output end, a metal conduit is provided at the bottom of the driven gear, a plurality of stirring blades are connected to the outside of the metal conduit, a material guide pipe is connected below the stirring blades, a gear ring is provided below the outside of the mixing tank, one end of the gear ring is meshed with a transmission gear 2, and the bottom of the transmission gear 2 is connected to a second motor output end.

[0007] Furthermore, the metal conduit passes through the interior of the driven gear and is connected to the rotary joint, and the metal conduit is communicated with the foam conduit through the rotary joint.

[0008] Furthermore, the metal conduit is communicated with the material guiding pipe, and both the metal conduit and the material guiding pipe are provided with a plurality of discharge holes.

[0009] Furthermore, a support base is provided below the mixing tank, and a plurality of support legs are provided at the bottom of the support base.

[0010] Furthermore, the mixing tank is rotatably connected inside the support seat, the rotation direction of the mixing tank is opposite to the rotation direction of the metal conduit and the stirring blade, and a discharge pipe is provided at the bottom of the mixing tank, and a solenoid valve is provided on the discharge pipe.

[0011] Furthermore, a plurality of balls are provided at the bottom of the mixing tank, and the balls are distributed in a circular shape at the bottom of the mixing tank. The bottom of the balls abuts against the support seat, and an annular groove for accommodating the balls to pass through is provided inside the support seat.

[0012] The beneficial effects of the utility model are:

[0013] By arranging the stirring blade and the gear ring, the stirring blade can be driven by the first motor, the transmission gear 1, the driven gear and the metal conduit to rotate, and the mixing tank can be driven by the second motor, the transmission gear 2 and the gear ring to rotate, and the rotation direction of the mixing tank is opposite to that of the stirring blade, so that the concrete can be quickly mixed with the foam in the mixing tank, and at the same time, the foam in the foam conduit can be directly introduced into the concrete through the metal conduit and the discharge holes on the material guide pipe, so that the foam can be directly introduced into various positions inside the concrete, so that the foam can be quickly and evenly mixed in the concrete when stirred by the stirring blade, thereby increasing the mixing speed of the foam and concrete and making the mixing of the foam and concrete more even, thereby improving work efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the specific embodiments of the present invention and do not constitute a limitation to the present invention.

[0015] Figure 1 This is a front view of a mixer for producing foamed concrete according to the utility model;

[0016] Figure 2 This is a cross-sectional view of a mixer for producing foamed concrete according to the utility model;

[0017] Figure 3 The utility model is a mixer for producing foam concrete. Figure 2 A partial enlarged view of the area at center A;

[0018] Numbers in the figure: 1. Mixing tank; 2. Driven gear; 3. Rotary joint; 4. Foam duct; 5. Transmission gear 1; 6. First motor; 7. Metal duct; 8. Stirring blade; 9. Material guide pipe; 10. Gear ring; 11. Transmission gear 2; 12. Second motor; 13. Discharge hole; 14. Support seat; 15. Support leg; 16. Discharge pipe; 17. Solenoid valve; 18. Ball. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example 1: Please refer to Figure 1-Figure 3 , the utility model provides a technical solution:

[0021] A mixer for producing foamed concrete comprises a mixing tank 1, wherein a driven gear 2 is provided at the center above the mixing tank 1, a rotary joint 3 is provided at the center above the driven gear 2, a foam conduit 4 is connected inside the rotary joint 3, one side of the driven gear 2 is meshed with a transmission gear 1 5, the top of the transmission gear 1 5 is connected to the output end of a first motor 6, a metal conduit 7 is provided at the bottom of the driven gear 2, a plurality of stirring blades 8 are connected to the outside of the metal conduit 7, a material guide pipe 9 is connected below the stirring blades 8, a gear ring 10 is provided at the bottom outside the mixing tank 1, one end of the gear ring 10 is meshed with a transmission gear 2 11, and the bottom of the transmission gear 2 11 is connected to the output end of a second motor 12.

[0022] Specifically, the metal conduit 7 passes through the interior of the driven gear 2 and is connected to the rotary joint 3. The metal conduit 7 is communicated with the foam conduit 4 through the rotary joint 3. The metal conduit 7 is communicated with the material guide pipe 9. Both the metal conduit 7 and the material guide pipe 9 are provided with a plurality of discharge holes 13. The rotary joint 3 can connect the foam conduit 4 with the metal conduit 7, so that the foam in the foam conduit can be introduced into the metal conduit 7, so that the foam can be directly guided to be mixed in the concrete.

[0023] Specifically, a support seat 14 is provided under the mixing tank 1, and a plurality of support legs 15 are provided at the bottom of the support seat 14. The mixing tank 1 is rotatably connected inside the support seat 14. The rotation direction of the mixing tank 1 is opposite to the rotation direction of the metal conduit 7 and the stirring blade 8. A discharge pipe 16 is provided at the bottom of the mixing tank 1, and a solenoid valve 17 is provided on the discharge pipe 16. The mixing tank 1 can rotate inside the support seat 14, thereby driving the concrete in the mixing tank 1 to rotate, and then cooperating with the stirring blade 8 to increase the stirring and mixing speed of the concrete and foam.

[0024] Example 2: Please refer to Figure 2 , Figure 3 The difference between this embodiment and embodiment 1 is that a plurality of balls 18 are provided at the bottom of the mixing tank 1, and the balls 18 are distributed in a circular ring shape at the bottom of the mixing tank 1. The bottom of the balls 18 abuts against the support seat 14, and an annular groove for accommodating the balls 18 is provided inside the support seat 14. The balls 18 can be connected between the mixing tank 1 and the support seat 14 to reduce the friction between the mixing tank 1 and the support seat 14, thereby reducing the resistance of the mixing tank 1 when rotating inside the support seat 14.

[0025] The working principle of the utility model is as follows: when in use, concrete is first introduced into the mixing tank 1, and then the foam conduit 4 is connected and the first motor 6 and the second motor 12 are started. When the first motor 6 is running, it can drive the transmission gear 1 5, the driven gear 2 and the metal conduit 7 to rotate, thereby driving the stirring blade 8 to rotate and stir. When the stirring blade 8 rotates, the concrete can be stirred. When the second motor 12 is running, it can drive the transmission gear 2 11 and the gear ring 10 to rotate, thereby driving the mixing tank 1 to rotate in the opposite direction of the stirring blade 8, so that the stirring blade 8 can quickly stir the concrete. When stirring the concrete, the foam can be guided into the concrete through the metal conduit 7 and the guide pipe 9, so that the foam can be directly guided to stir inside the concrete, thereby increasing the mixing speed of the foam and the concrete, and making the foam and the concrete mixed more evenly.

[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A mixer for producing foamed concrete, comprising a mixing tank (1), characterized in that: A driven gear (2) is provided at the center of the upper part of the mixing tank (1), a rotary joint (3) is provided at the center of the upper part of the driven gear (2), a foam conduit (4) is connected inside the rotary joint (3), one side of the driven gear (2) is meshed with a transmission gear 1 (5), the upper part of the transmission gear 1 (5) is connected to the output end of a first motor (6), a metal conduit (7) is provided at the bottom of the driven gear (2), a plurality of stirring blades (8) are connected to the outside of the metal conduit (7), a material guide tube (9) is connected below the stirring blades (8), a gear ring (10) is provided at the lower part of the outer part of the mixing tank (1), one end of the gear ring (10) is meshed with a transmission gear 2 (11), and the lower part of the transmission gear 2 (11) is connected to the output end of a second motor (12).

2. A mixer for producing foamed concrete according to claim 1, characterized in that: The metal conduit (7) passes through the interior of the driven gear (2) and is connected to the rotary joint (3); the metal conduit (7) is in communication with the foam conduit (4) via the rotary joint (3).

3. A mixer for producing foamed concrete according to claim 1, characterized in that: The metal conduit (7) is in communication with the material guide pipe (9), and a plurality of discharge holes (13) are provided on both the metal conduit (7) and the material guide pipe (9).

4. A mixer for producing foamed concrete according to claim 1, characterized in that: A support base (14) is provided below the mixing tank (1), and a plurality of support legs (15) are provided at the bottom of the support base (14).

5. A mixer for producing foamed concrete according to claim 4, characterized in that: The mixing tank (1) is rotatably connected inside the support seat (14), and the rotation direction of the mixing tank (1) is opposite to the rotation direction of the metal conduit (7) and the stirring blade (8). A discharge pipe (16) is provided at the bottom of the mixing tank (1), and a solenoid valve (17) is provided on the discharge pipe (16).

6. A mixer for producing foamed concrete according to claim 5, characterized in that: A plurality of balls (18) are arranged at the bottom of the mixing tank (1). The balls (18) are distributed in a circular ring shape at the bottom of the mixing tank (1). The bottom of the balls (18) contacts the support seat (14). An annular groove for accommodating the balls (18) is provided inside the support seat (14).