Interlocking device for intelligent production process of spheroidizing agent

Through the design of the interlocking device for intelligent production of spheroidizer, the multi-faceted prism and threaded screw system driven by laser scanning and motor-driven, the problems of mechanical injury risks and human resources waste in the movement trajectory of feeding trucks and scrap steel trucks are solved. , realizes automatic monitoring and safety interlocking, and improves the safety of staff.

CN222330781UActive Publication Date: 2025-01-10ELKEM FOUNDRY (CHINA) CO LTD
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Patent Information

Application Number
CN202420096709.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-01-10
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

During the production of spheroidizer, personnel have a risk of mechanical injury in the movement trajectory of feeding trucks and scrap steel trucks. The existing technology relies on manual monitoring to cause waste of human resources and cannot effectively prevent the risk of personnel hitting the furnace body.

Method used

An intelligent production process interlocking device of spheroidizer is designed, including a conveying platform, scanning assembly, PLC controller and control assembly. Through laser scanning and motor-driven multi-faceted prism and threaded screw system, automatic monitoring and safety connection are achieved. Lock to prevent pedestrians from entering dangerous areas.

Benefits of technology

It improves monitoring effect, reduces human resources waste, ensures the safety of staff, and avoids the risk of conveyor trucks hitting pedestrians during movement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spheroidizing agent production, in particular to an intelligent spheroidizing agent production process interlocking device which comprises a conveying platform, a channel is arranged at the edge position of the top end of the conveying platform, a scanning assembly is arranged at the top end of the channel, and the scanning assembly comprises a scanner fixedly installed at the top end of the channel. And a mounting frame is fixedly mounted on the side wall of the top end of the channel. Scanning lines can be formed in the overturning process of the multi-face prism, whether pedestrians exist in front of a channel or not can be scanned, corresponding information can be provided for a background terminal, monitoring personnel can conveniently find emergency situations and deal with corresponding situations, and the monitoring effect can be improved; at the moment, the scanner sends out a signal, the PLC can control the first motor to be powered off, the threaded lead screw stops rotating, the conveying vehicle stops moving, the situation that pedestrians are knocked down by the conveying vehicle in the moving process can be avoided, and the safety of workers can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spheroidizing agent production, in particular to an intelligent production process interlocking device for a spheroidizing agent. Background Art

[0002] Interlocking device is an electrical engineering term published in 1998. It is a device between several switch devices or components to ensure that the switch devices or their components operate in a specified order or prevent false operation. In the production of spheroidizer, we identified the risk of the charging cart and scrap steel cart bumping into people during the charging process of the medium frequency furnace and being unable to stop. If during the normal charging process, personnel accidentally pass through the movement trajectory of the charging cart and scrap steel cart, there may be a risk of mechanical injury to personnel by the charging cart and scrap steel cart. And if the production personnel are working on the furnace surface at this time, the charging cart cannot stop and may cause the personnel to hit the furnace body, causing serious casualties. Therefore, a safety interlocking device is needed to avoid this risk when personnel are active.

[0003] In the prior art, in the intelligent production process of spheroidizers, personnel are blocked by human control, relying on manpower to block at the stairwell to prevent personnel from approaching and causing mechanical injuries when adding materials. Since each furnace of spheroidizer production requires about 20 times of addition with an interval of 10 minutes, a dedicated person is required to monitor each time, resulting in a huge waste of human resources.

[0004] Therefore, an intelligent production process interlocking device for spheroidizing agent is proposed. Utility Model Content

[0005] The utility model aims to provide an intelligent production process interlocking device for a spheroidizing agent.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The invention discloses an interlocking device for the intelligent production process of a spheroidizing agent, comprising: a conveying platform, a channel is arranged at the edge position of the top of the conveying platform, a scanning component is arranged at the top of the channel, the scanning component comprises a scanner fixedly installed at the top of the channel, a mounting frame is fixedly installed on the side wall of the top of the channel, a multi-faceted prism is rotatably installed on the side wall of the mounting frame, a second motor is fixedly installed on the side wall of the top of the channel, and the output end of the second motor is fixedly connected to the central axis of the multi-faceted prism.

[0008] Preferably, the scanner is arranged vertically downward, and the emission port of the scanner is located above the multi-faceted prism.

[0009] Preferably, a PLC controller is fixedly installed at the front end of the channel, and the PLC controller is electrically connected to the second motor and the scanner.

[0010] Preferably, a warning light is fixedly installed at the front end of the conveying platform, and the warning light is provided with a red light and a green light.

[0011] Preferably, a conveying trolley is also provided at the top of the conveying platform, and a control component for controlling the movement of the conveying trolley is also provided at the top of the conveying platform. The control component includes a threaded screw rotatably installed on the top of the conveying platform, and a movable ring is fixedly installed at the bottom end of the conveying trolley. A threaded hole matching the threaded screw is opened at the center of the movable ring.

[0012] Preferably, two slide grooves are symmetrically provided at the top of the conveying platform, and a slide rail matching the slide grooves is fixedly installed at the bottom of the conveying vehicle.

[0013] Preferably, a first motor is also fixedly mounted on the side wall of the conveying platform, the first motor is electrically connected to the PLC controller, and the output end of the first motor is fixedly connected to the central axis of the threaded screw.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. By setting up a scanning component, the second motor after power-on can drive the multi-faceted prism to flip back and forth on the mounting frame. At this time, the laser beam emitted by the scanner can be reflected by the multi-faceted prism and form a scanning line in the process of the multi-faceted prism flipping. It can scan whether there are pedestrians in front of the channel, provide corresponding information for the background terminal, and facilitate monitoring personnel to discover emergency situations and deal with them accordingly, which can improve the monitoring effect and reduce the waste of human resources compared with manual control.

[0016] 2. By setting the control component, the PLC controller can control the power-on status of the first motor. When the first motor is working, the first motor can drive the threaded screw to rotate freely on the conveying platform. When the threaded screw rotates, the movable ring can slide along the threaded screw through the threaded hole, and the conveyor vehicle can slide along the slide groove through the slide rail. At this time, the conveyor vehicle can move to transport materials. When a pedestrian appears in the scanning range of the scanner, the scanner sends a signal. At this time, the PLC controller can control the first motor to cut off the power, and the threaded screw stops rotating. At this time, the conveyor vehicle stops moving, which can prevent the conveyor vehicle from knocking down pedestrians during movement and improve the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the top of the channel of the utility model;

[0019] Figure 3It is a structural schematic diagram of one side of the conveying platform of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the bottom end of the conveying vehicle of the utility model.

[0021] In the figure: 1. conveying platform; 2. PLC controller; 3. slide; 4. scanner; 5. multi-faceted prism; 6. warning light; 7. channel; 8. conveyor; 9. threaded screw; 10. first motor; 11. mounting frame; 12. second motor; 13. slide rail; 14. movable ring; 15. threaded hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] Embodiment 1:

[0025] See also Figure 1 to Figure 2 , the utility model provides a technical solution: to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an interlocking device, used in the intelligent production process of a spheroidizing agent, comprising: a conveying platform 1, a channel 7 is arranged at the edge position of the top of the conveying platform 1, a scanning assembly is arranged at the top of the channel 7, the scanning assembly comprises a scanner 4 fixedly mounted on the top of the channel 7, a mounting frame 11 is fixedly mounted on the side wall of the top of the channel 7, a multifaceted prism 5 is rotatably mounted on the side wall of the mounting frame 11, a second motor 12 is fixedly mounted on the side wall of the top of the channel 7, and the output end of the second motor 12 is fixedly connected to the central axis of the multifaceted prism 5.

[0026] See also Figure 2 The scanner 4 is arranged vertically downward, and the emission port of the scanner 4 is located above the multifaceted prism 5.

[0027] See also Figure 1 A PLC controller 2 is fixedly installed at the front end of the channel 7 , and the PLC controller 2 is electrically connected to the second motor 12 and the scanner 4 .

[0028] See also Figure 1 A warning light 6 is also fixedly installed at the front end of the conveying platform 1, and the warning light 6 is provided with a red light and a green light.

[0029] In this embodiment, when in use, the second motor 12 after being energized can drive the polygonal prism 5 to flip back and forth on the mounting frame 11. At this time, the laser beam emitted by the scanner 4 can form a scanning line in the process of flipping the polygonal prism 5 after being reflected by the polygonal prism 5, and can scan whether there are pedestrians in front of the channel 7, can provide corresponding information for the background terminal, can facilitate monitoring personnel to discover emergency situations and deal with them accordingly, and can improve the monitoring effect.

[0030] Embodiment 2:

[0031] See also Figures 1 to 4 The utility model provides a technical solution: an interlocking device for the intelligent production process of a spheroidizing agent, further comprising: a conveying vehicle 8 arranged at the top of a conveying platform 1, a control component for controlling the movement of the conveying vehicle 8 is also arranged at the top of the conveying platform 1, the control component comprises a threaded screw 9 rotatably mounted on the top of the conveying platform 1, a movable ring 14 is fixedly mounted at the bottom end of the conveying vehicle 8, and a threaded hole 15 adapted to the threaded screw 9 is opened at the center of the movable ring 14.

[0032] See also Figure 4 Two slide grooves 3 are symmetrically arranged at the top of the conveying platform 1, and a slide rail 13 adapted to the slide grooves 3 is fixedly installed at the bottom of the conveying vehicle 8.

[0033] See also Figure 3 A first motor 10 is also fixedly mounted on the side wall of the conveying platform 1 . The first motor 10 is electrically connected to the PLC controller 2 . The output end of the first motor 10 is fixedly connected to the central axis of the threaded screw 9 .

[0034] In this embodiment, when in use, the PLC controller 2 can control the power-on status of the first motor 10. When the first motor 10 is working, the first motor 10 can drive the threaded screw 9 to rotate freely on the conveying platform 1. When the threaded screw 9 rotates, the movable ring 14 can slide along the threaded screw 9 through the threaded hole 15. At this time, the conveying vehicle 8 can slide along the slide groove 3 through the slide rail 13. At this time, the conveying vehicle 8 can move to transport materials. When a pedestrian appears in the scanning range of the scanner 4, the scanner 4 sends a signal. At this time, the PLC controller 2 can control the first motor 10 to cut off the power, and the threaded screw 9 stops rotating. At this time, the conveying vehicle 8 stops moving, which can prevent the conveying vehicle 8 from knocking down pedestrians during movement and improve the safety of the staff.

[0035] Working principle: First, the materials are transported by the conveyor 8, and the warning light 6 can remind pedestrians whether the conveyor 8 is in operation. When in use, the second motor 12 after power-on can drive the multi-faceted prism 5 to flip back and forth on the mounting frame 11. At this time, the laser beam emitted by the scanner 4 is reflected by the multi-faceted prism 5, and can form a scanning line in the process of flipping the multi-faceted prism 5, which can scan whether there are pedestrians in front of the channel 7, and can provide corresponding information for the background terminal, which can facilitate monitoring personnel to discover emergency situations and deal with them accordingly, and can improve the monitoring effect. The PLC controller 2 can control the power-on status of the first motor 10. When the first motor 10 is working, the first motor 10 can drive the threaded screw 9 in the conveyor The platform 1 rotates freely. When the threaded screw 9 rotates, the movable ring 14 can slide along the threaded screw 9 through the threaded hole 15. The conveyor 8 can slide along the slide groove 3 through the slide rail 13. The conveyor 8 can move to transport materials. When a pedestrian appears in the scanning range of the scanner 4, the scanner 4 sends a signal. The PLC controller 2 can control the first motor 10 to cut off power. The threaded screw 9 stops rotating and the conveyor 8 stops moving. This can prevent the conveyor 8 from knocking down pedestrians during movement and improve the safety of the staff. After the pedestrian passes, the monitoring personnel can control the first motor 10 to run again through the PLC controller 2 to transport the materials.

[0036] In the description of the present invention, it should be understood that the terms "center", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0037] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. Intelligent production process interlocking device of spheroidizing agent, including: A conveying platform (1), characterized in that: a channel (7) is arranged at the edge position of the top of the conveying platform (1), a scanning assembly is arranged at the top of the channel (7), the scanning assembly comprises a scanner (4) fixedly mounted at the top of the channel (7), a mounting frame (11) is fixedly mounted on the side wall of the top of the channel (7), a multifaceted prism (5) is rotatably mounted on the side wall of the mounting frame (11), a second motor (12) is fixedly mounted on the side wall of the top of the channel (7), and the output end of the second motor (12) is fixedly connected to the central axis of the multifaceted prism (5).

2. The intelligent production process interlocking device of spheroidizing agent according to claim 1 is characterized in that: The scanner (4) is arranged vertically downward, and the emission port of the scanner (4) is located above the multi-faceted prism (5).

3. The intelligent production process interlocking device of spheroidizing agent according to claim 2 is characterized in that: A PLC controller (2) is fixedly mounted at the front end of the channel (7), and the PLC controller (2) is electrically connected to the second motor (12) and the scanner (4).

4. The intelligent production process interlocking device of spheroidizing agent according to claim 3 is characterized in that: A warning light (6) is also fixedly mounted on the front end of the conveying platform (1), and the warning light (6) is provided with a red light and a green light.

5. The intelligent production process interlocking device of spheroidizing agent according to claim 1 is characterized in that: A conveying vehicle (8) is also provided at the top of the conveying platform (1), and a control component for controlling the movement of the conveying vehicle (8) is also provided at the top of the conveying platform (1), the control component comprising a threaded screw (9) rotatably mounted on the top of the conveying platform (1), a movable ring (14) is fixedly mounted at the bottom end of the conveying vehicle (8), and a threaded hole (15) adapted to the threaded screw (9) is provided at the center of the movable ring (14).

6. The intelligent production process interlocking device of spheroidizing agent according to claim 5 is characterized in that: Two slide grooves (3) are symmetrically arranged at the top of the conveying platform (1), and a slide rail (13) matching the slide grooves (3) is fixedly installed at the bottom of the conveying vehicle (8).

7. The intelligent production process interlocking device of spheroidizing agent according to claim 6 is characterized in that: A first motor (10) is also fixedly mounted on the side wall of the conveying platform (1); the first motor (10) is electrically connected to the PLC controller (2); and the output end of the first motor (10) is fixedly connected to the central axis of the threaded screw (9).