Anti-deviation device for tufted carpet rolling

Abstract

The utility model discloses a tufted carpet rolling anti-deviation device, which relates to the technical field of rolling machines, and comprises a base, an adjusting mechanism is arranged at the top of the base, the adjusting mechanism comprises a cross rod, the bottom of the cross rod is rotatably connected with the base, the two ends of the cross rod are fixedly connected with support plates, and the support plates are fixedly connected with the base. The tops of the two supporting plates are rotationally connected with the two ends of a lead screw correspondingly, the middle of the lead screw is slidably connected with two material rollers, one ends of the two material rollers are both fixedly connected with a shell, the inner side of the shell is rotationally connected with a worm, one side of the worm is in meshed connection with a worm wheel, and the outer side of the worm wheel is rotationally connected with the shell. And one side of the top of the base is also rotationally connected with a transverse rod, the two ends of the transverse rod are also fixedly connected with supporting plates, through an adjusting structure, the deviation prevention and correction effects are achieved, and the problem that a traditional winding machine cannot adapt to deviation prevention and correction of products of different sizes is solved.

Description

Technical Field

[0001] The utility model relates to the field of winding machines, in particular to a tufted carpet winding and anti-deviation device. Background Art

[0002] The tufted carpet rolling anti-deviation device is a device specially used to prevent the carpet from running off during the rolling process. The use of this device can improve production efficiency, reduce material waste, and also improve the quality and appearance of the carpet. By using the tufted carpet rolling anti-deviation device, manufacturers can produce higher quality carpet products to meet customer needs;

[0003] The existing tufted carpet winding and anti-deviation device has certain limitations in adjusting to carpets of different sizes. Due to the structure and design of the device, it is difficult to adapt to the needs of carpets of different widths, which limits its application in diversified production environments. In addition, the existing device is also inconvenient in manually adjusting the tension on both sides. It is difficult for the operator to control the tension, which may cause the carpet to deviate during the winding process. Utility Model Content

[0004] The main purpose of the utility model is to provide a tufted carpet rolling anti-deviation device, which can effectively solve the technical problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The cam is an adjustable speed gear, and the two ends of the two support plates are fixedly connected to the support plates, the tops of the two support plates are respectively connected to the two ends of the lead screw, the middle part of the lead screw is slidably connected to two material rollers, one end of the two material rollers are respectively connected to a shell, the inner side of the shell is connected to a worm, one side of the worm is meshed with a worm wheel, the outer side of the worm wheel is connected to the shell, and the inner side of the worm wheel is meshed with the lead screw, one side of the top of the base is also connected to the cross bar, and the two ends of the cross bar are also fixedly connected to the support plates, the tops of the two support plates are respectively connected to the two ends of the rotating shaft, one end of the rotating shaft is fixedly connected to a motor, and the bottom of the motor is fixedly connected to the support plate on one side of the rear of the base.

[0007] As a further solution of the utility model, the tops of the two cross bars are fixedly connected with gears, the top of the base is fixedly connected with two fixed blocks, one side of the two fixed blocks is respectively fixedly connected to the two ends of the two guide columns, the inner sides of the two fixed blocks are respectively rotationally connected to the two ends of the screw, the middle part of the screw is meshed and connected to the inner side of the movable frame, and the inner side of the movable frame is slidably connected to the middle parts of the two guide columns.

[0008] As a further solution of the utility model, a screw hole is opened at the front of the movable frame and penetrates to the rear, and two round holes are opened at the front of the movable frame and penetrate to the rear.

[0009] As a further solution of the utility model, the height of the gear is equal to the height of the moving frame, and tooth-shaped protrusions are provided on both sides of the moving frame.

[0010] As a further solution of the utility model, two T-shaped holes leading to the top are opened at the bottom of the base, and T-shaped protrusions are provided at the bottoms of the two cross bars.

[0011] As a further solution of the utility model, a cavity is opened inside the shell, and a circular hole is opened on one side of the shell and penetrates to the other side, and a screw hole is opened on one side of the worm wheel and penetrates to the other side.

[0012] As a further solution of the utility model, a circular hole is opened at one end of the material roller and penetrates to the other end, and a plurality of strip-shaped protrusions are arranged on one side of the material roller.

[0013] The beneficial effects of the utility model are as follows: by setting the adjustment mechanism, the tufted carpet rolling anti-deviation device has the functions of preventing deviation and adapting to carpets of different widths, so that the mechanism enables the device to be flexibly adjusted according to the width of the carpet, ensuring that the carpet remains stable during the rolling process and avoids deviation, so that the carpet remains flat during the rolling process and avoids wrinkles and distortion;

[0014] By setting up a mobile frame, the tufted carpet winding anti-deviation device has the function of adjusting tension for correction. The design of the mobile frame allows the operator to manually adjust the position of the device according to the characteristics of the carpet and production requirements, so as to accurately control the tension of the carpet during the winding process. This adjustment mechanism helps to eliminate the deviation caused by uneven tension, ensure the neatness and flatness of the carpet roll, and improve production efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of a tufted carpet rolling and anti-deviation device of the utility model;

[0016] Figure 2 This is an enlarged view of the worm of a tufted carpet rolling and anti-deviation device of the utility model;

[0017] Figure 3 It is a side view of a tufted carpet rolling and anti-deviation device of the utility model;

[0018] Figure 4 This is an enlarged view of a movable frame of a tufted carpet rolling and anti-deviation device of the utility model;

[0019] Figure 5This is an enlarged view of the screw of a tufted carpet rolling and anti-deviation device of the utility model;

[0020] Figure 6 The utility model discloses a cross-sectional view of a material roller and a shell of a tufted carpet rolling and anti-deviation device.

[0021] In the figure: 1. base; 2. adjustment mechanism; 3. cross bar; 4. support plate; 5. motor; 6. screw; 7. material roller; 8. rotating shaft; 9. fixed block; 10. guide column; 11. screw; 12. movable frame; 13. gear; 14. housing; 15. worm; 16. worm wheel. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1-6 As shown, a tufted carpet rolling and anti-deviation device comprises a base 1, an adjusting mechanism 2 is provided on the top of the base 1, the adjusting mechanism 2 comprises a cross bar 3, the bottom of the cross bar 3 is rotatably connected to the base 1, both ends of the cross bar 3 are fixedly connected to a support plate 4, the tops of the two support plates 4 are rotatably connected to the two ends of a screw rod 6, the middle of the screw rod 6 is slidably connected to two material rollers 7, one end of the two material rollers 7 are fixedly connected to a shell 14, the inner side of the shell 14 is rotatably connected to a worm 15, one side of the worm 15 is meshedly connected to a worm gear 16, the outer side of the worm gear 16 is rotatably connected to the shell 14, and the inner side of the worm gear 16 is meshedly connected to the screw rod 6, one side of the top of the base 1 is also rotatably connected to the cross bar 3, both ends of the cross bar 3 are also fixedly connected to the support plates 4, the tops of the two support plates 4 are respectively rotatably connected to the two ends of a rotating shaft 8, one end of the rotating shaft 8 is fixedly connected to a motor 5, and the bottom of the motor 5 is fixedly connected to the support plate 4 on one side of the rear portion of the base 1.

[0024] In this embodiment, the tops of the two cross bars 3 are fixedly connected with gears 13, the top of the base 1 is fixedly connected with two fixed blocks 9, one side of the two fixed blocks 9 is respectively fixedly connected to the two ends of the two guide columns 10, the inner sides of the two fixed blocks 9 are respectively rotatably connected to the two ends of the screw 11, the middle part of the screw 11 is meshed and connected to the inner side of the moving frame 12, and the inner side of the moving frame 12 is slidably connected to the middle parts of the two guide columns 10.

[0025] The material roller 7 and the rotating shaft 8 can be controlled to rotate in opposite directions by the movable frame 12, so as to adjust the tension on both sides when the material is rolled.

[0026] In this embodiment, a screw hole is formed at the front of the movable frame 12 and penetrates to the rear, and two round holes are formed at the front of the movable frame 12 and penetrate to the rear.

[0027] The movable frame 12 can be moved by rotating the screw rod 11 , and the movable frame 12 can only move along the axis direction of the guide column 10 due to being constrained by the guide column 10 .

[0028] In this embodiment, the height of the gear 13 is equal to the height of the moving frame 12 , and tooth-shaped protrusions are provided on both sides of the moving frame 12 .

[0029] Since tooth-shaped protrusions are disposed on both sides of the moving frame 12 and mesh with the gear 13 , the gear 13 is driven to rotate when the moving frame 12 moves.

[0030] In this embodiment, two T-shaped holes leading to the top are formed at the bottom of the base 1 , and T-shaped protrusions are formed at the bottom of the two cross bars 3 .

[0031] The cross bar 3 is connected to the base 1 through the protrusion at the bottom and is constrained by the base 1 so that the cross bar 3 can only rotate around the circle of the T-shaped hole.

[0032] In this embodiment, a cavity is formed inside the housing 14 , a circular hole is formed on one side of the housing 14 and passes through to the other side, and a screw hole is formed on one side of the worm gear 16 and passes through to the other side.

[0033] The cavity of the housing 14 can accommodate the worm wheel 16 and the worm 15 to move inside, and constrain the worm wheel 16 and the worm 15 to prevent them from falling.

[0034] In this embodiment, a circular hole is formed at one end of the material roller 7 and extends to the other end, and a plurality of strip-shaped protrusions are formed at one side of the material roller 7 .

[0035] The protrusions of the material roller 7 are distributed radially, and the protrusions of the two material rollers 7 can be matched.

[0036] It should be noted that the utility model is a tufted carpet winding anti-deviation device, which can prevent the carpet from deviating through the circular protrusion of the material roller 7 when in use, and can adapt to carpets of different widths, and can adjust the tension on both sides when rolling the material. The specific implementation method is to place the bottom surface of the carpet on the upper part of the material roller 7, and then start the motor 5 to wind the carpet on the rotating shaft 8. After the carpet is placed on the material roller 7, the two material rollers 7 can be adjusted by rotating the two worms 15. When the worm 15 rotates, it will drive the worm wheel 16 connected thereto to move and rotate;

[0037] After the worm wheel 16 rotates, it will move along the lead screw 6 under the action of the thread, and while the worm wheel 16 moves, it will drive the material roller 7 connected thereto to move synchronously. By rotating the worm 15 in different directions, the material roller 7 can be moved in different directions. By adjusting the distance between the ends of the two material rollers 7, the disc-shaped protrusions at the ends of the material rollers 7 are made to fit with the two sides of the carpet, so that the roll material will deviate when it is placed.

[0038] The deviation of the carpet can be corrected by rotating the screw 11. The specific implementation method is that the screw 11 is rotated. When the screw 11 rotates, the moving frame 12 can be driven to move by the meshing action of the thread. The moving frame 12 can only move along a straight line due to the constraint of the two guide pillars 10. When the moving frame 12 moves, the toothed protrusions on both sides drive the two gears 13 to rotate, and the two gears 13 will drive the cross bar 3 and the support plate 4 connected thereto to rotate.

[0039] The support plate 4 will drive the material roller 7 and the rotating shaft 8 to rotate respectively, and make the material roller 7 and the rotating shaft 8 rotate in opposite directions, so that one end of the material roller 7 and the rotating shaft 8 are close to each other, and the other end is away from each other. By changing the rotation direction of the screw 11, the rotation direction of the material roller 7 and the rotating shaft 8 can be adjusted. When the material roller 7 and the rotating shaft 8 rotate, the distance between the two ends of the material roller 7 and the rotating shaft 8 changes, so that the tension on both sides of the material is changed during winding. The purpose of deviation correction is achieved by increasing the tension in the direction of deviation or reducing the tension on the other side.

[0040] By setting up the adjustment mechanism 2, the deviation of the carpet during the winding process can be prevented. The mechanism can adapt to carpets of different widths and ensure the stability and neatness of the carpet during the winding process. At the same time, the adjustment mechanism 2 also has the function of adjusting the tension on both sides. By controlling the size of the tension, the deviation of the carpet can be corrected in time to ensure the flatness and quality of the carpet roll.

[0041] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A tufted carpet winding and anti-deviation device, comprising a base (1), characterized in that: The top of the base (1) is provided with an adjustment mechanism (2), the adjustment mechanism (2) comprises a cross bar (3), the bottom of the cross bar (3) is rotatably connected to the base (1), both ends of the cross bar (3) are fixedly connected to a support plate (4), the tops of the two support plates (4) are respectively rotatably connected to the two ends of a screw rod (6), the middle of the screw rod (6) is slidably connected to two material rollers (7), one end of the two material rollers (7) is fixedly connected to a housing (14), the inner side of the housing (14) is rotatably connected to a worm (15), and the worm (15) One side of the base (1) is meshedly connected to a worm gear (16), the outer side of the worm gear (16) is rotatably connected to the housing (14), and the inner side of the worm gear (16) is meshedly connected to the screw rod (6), one side of the top of the base (1) is also rotatably connected to a cross bar (3), both ends of the cross bar (3) are also fixedly connected to support plates (4), the tops of the two support plates (4) are respectively rotatably connected to the two ends of the rotating shaft (8), one end of the rotating shaft (8) is fixedly connected to a motor (5), and the bottom of the motor (5) is fixedly connected to the support plate (4) on one side of the rear of the base (1).

2. The tufted carpet rolling anti-deviation device according to claim 1, characterized in that: The tops of the two cross bars (3) are fixedly connected with gears (13); the top of the base (1) is fixedly connected with two fixed blocks (9); one side of the two fixed blocks (9) is respectively fixedly connected to the two ends of the two guide pillars (10); the inner sides of the two fixed blocks (9) are respectively rotatably connected to the two ends of the screw rod (11); the middle part of the screw rod (11) is meshedly connected to the inner side of the moving frame (12); and the inner side of the moving frame (12) is slidably connected to the middle parts of the two guide pillars (10).

3. The tufted carpet rolling anti-deviation device according to claim 2, characterized in that: The front of the movable frame (12) is provided with a screw hole which passes through to the rear, and the front of the movable frame (12) is provided with two round holes which pass through to the rear.

4. The tufted carpet rolling anti-deviation device according to claim 2, characterized in that: The height of the gear (13) is equal to the height of the moving frame (12), and tooth-shaped protrusions are provided on both sides of the moving frame (12).

5. The tufted carpet rolling anti-deviation device according to claim 1, characterized in that: The bottom of the base (1) is provided with two T-shaped holes leading to the top, and the bottoms of the two cross bars (3) are both provided with T-shaped protrusions.

6. The tufted carpet rolling anti-deviation device according to claim 1, characterized in that: A cavity is formed inside the outer shell (14), and a circular hole is formed on one side of the outer shell (14) and penetrates to the other side, and a screw hole is formed on one side of the worm wheel (16) and penetrates to the other side.

7. The tufted carpet rolling anti-deviation device according to claim 1, characterized in that: A circular hole is opened at one end of the material roller (7) and penetrates to the other end, and a plurality of strip-shaped protrusions are arranged on one side of the material roller (7).

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