Deionized water preparation device

By using ion exchange resin and a drainage tube design in the deionized water preparation device to form a vortex water flow, the problems of low purity and efficiency of deionized water are solved, and the processing quality of workpieces and the life of equipment are improved.

CN222331628UActive Publication Date: 2025-01-10北京华荣达科技有限公司
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Patent Information

Application Number
CN202421157857.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-10
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In existing technologies, the purity and preparation efficiency of deionized water are relatively low, which affects the processing quality of workpieces and the service life of processing equipment.

Method used

A deionized water preparation device is used, in which the filter cartridge is filled with ion exchange resin. The water flow is introduced at an angle by the inlet pipe and the outlet pipe, forming a vortex to increase the contact area with the resin. The deionized water is then discharged through the outlet pipe. An air vent valve and a filter element are installed to prevent clogging.

Benefits of technology

It improves the purity and preparation efficiency of deionized water, enhances the processing quality of workpieces, and extends the service life of processing equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222331628U_ABST
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Abstract

The utility model discloses a deionized water preparation device which comprises a filter cartridge, a water inlet pipe and a water outlet pipe, the filter cartridge is filled with ion exchange resin used for filtering deionized water, water to be filtered of an external water source is introduced into the filter cartridge through the water inlet pipe, the filter cartridge is filled with the ion exchange resin so as to adsorb ions in the water to be filtered, and the ion exchange resin is used for adsorbing the ions in the water to be filtered. Deionized water is obtained after adsorption, the deionized water is guided out through the water outlet pipe and can be used for workpiece cooling, cleaning and the like in the machining process, the workpiece machining quality is improved, and the service life of machining equipment is prolonged. Meanwhile, the end, extending into the filter cartridge, of the water inlet pipe is connected with a drainage pipe, and an included angle is formed between the axis of the drainage pipe and the axis of the water inlet pipe, so that the water inlet direction is changed, the water flow drainage effect is achieved, water flow guided in by the water inlet pipe forms vortexes, and the contact area of water to be filtered and ion exchange resin is increased; the ion adsorption effect is enhanced, and the ion adsorption efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrical processing equipment and peripheral supporting facilities thereof, in particular to a deionized water preparation device. Background Art

[0002] Deionized water refers to pure water from which ionized impurities have been removed. Deionized water is widely used in laboratories, industrial production, textile printing and dyeing, steel cleaning, food and cosmetics, etc. Deionized water is widely used in machine tool processing to improve processing quality and machine life.

[0003] During the electromachining process, deionized water is used to clean and cool the workpiece. In addition, deionized water can reduce static interference and electrochemical reactions, and has a good protective effect on workpieces and tools that need to be precisely processed. The purity of deionized water is directly related to the experimental test results and the quality of subsequent production products. Utility Model Content

[0004] The purpose of the utility model is to provide a deionized water preparation device to solve the problems existing in the above-mentioned prior art, improve the purity of deionized water and the deionized water preparation efficiency, and improve the processing quality of workpieces.

[0005] To achieve the above purpose, the utility model provides the following solutions:

[0006] The utility model provides a deionized water preparation device, comprising:

[0007] A filter cartridge, wherein the filter cartridge is filled with an ion exchange resin for filtering deionized water, and a gas exhaust valve is disposed on the top of the filter cartridge;

[0008] A water inlet pipe, one end of which extends into the filter cartridge and is arranged close to the bottom wall of the filter cartridge, and the other end of which is in communication with the water to be filtered; one end of the water inlet pipe extending into the filter cartridge is connected to a drainage pipe, an axis of the drainage pipe forms an angle with the axis of the water inlet pipe, and an outlet of the drainage pipe is arranged toward the side wall of the filter cartridge;

[0009] A water outlet pipe, one end of which extends into the filter cartridge and is arranged close to the top wall of the filter cartridge, and the other end of which is connected to the water-using equipment; filter elements are arranged at the water outlet pipe and the exhaust valve.

[0010] Preferably, the filter cartridge includes a cartridge body and a cartridge top and a cartridge bottom respectively arranged at both ends of the cartridge body, the water inlet pipe and the water outlet pipe both extend from the cartridge top, the extended ends of the water inlet pipe and the water outlet pipe are both connected with connecting elbows, and the exhaust valve is arranged on the cartridge top.

[0011] Preferably, the cylinder top and the cylinder bottom are both downwardly concave arc surface structures.

[0012] Preferably, a connector is provided on the top of the cartridge, the water inlet pipe and the water outlet pipe are both split structures, and both are connected to the filter cartridge via the connector.

[0013] Preferably, the cylinder bottom is detachably connected to the cylinder body and a sealing element is provided between the two, and the cylinder bottom is also connected to a base.

[0014] Preferably, two handles are connected to the top of the cylinder, and the two handles are symmetrically arranged with the axis of the cylinder as the axis of symmetry. The handles are inverted U-shape, and the height of the handles is higher than the height of the water inlet pipe and the water outlet pipe extending from the cylinder.

[0015] Preferably, the axis of the drainage pipe is perpendicular to the axis of the water inlet pipe, and the drainage pipe is connected to the water inlet pipe by a connecting elbow.

[0016] Preferably, the diameter of the drainage pipe is consistent with the diameter of the water inlet pipe; and the drainage pipe is detachably connected to the water inlet pipe.

[0017] Preferably, the water inlet pipe and the water outlet pipe are symmetrically arranged with the axis of the filter cartridge as the axis of symmetry.

[0018] Preferably, an ion concentration sensor is also provided in the filter cartridge.

[0019] Compared with the prior art, the utility model has achieved the following technical effects: the deionized water preparation device of the utility model comprises a filter cartridge, a water inlet pipe and a water outlet pipe, the filter cartridge is filled with ion exchange resin for filtering deionized water, and an exhaust valve is arranged on the top of the filter cartridge; one end of the water inlet pipe extends into the filter cartridge and is arranged close to the bottom wall of the filter cartridge, and the other end of the water inlet pipe is connected with the water to be filtered; the end of the water inlet pipe extending into the filter cartridge is connected with a drainage pipe, an angle is formed between the axis of the drainage pipe and the axis of the water inlet pipe, and the outlet of the drainage pipe is arranged toward the side wall of the filter cartridge; one end of the water outlet pipe extends into the filter cartridge and is arranged close to the top wall of the filter cartridge, and the other end of the water outlet pipe is connected with the water-using equipment; filtering elements are arranged at the water outlet pipe and the exhaust valve.

[0020] In the deionized water preparation device of the utility model, water to be filtered from an external water source is passed into the filter cartridge through an inlet pipe, and the filter cartridge is filled with ion exchange resin to adsorb ions in the water to be filtered, and deionized water is obtained after adsorption, and the deionized water is discharged from the outlet pipe. The deionized water can be used for cooling and cleaning workpieces in the processing process, etc., to improve the processing quality of the workpieces and extend the service life of the processing equipment. At the same time, one end of the water inlet pipe of the utility model extending into the filter cartridge is connected to a drainage pipe, and an angle is formed between the axis of the drainage pipe and the axis of the water inlet pipe to change the water inlet direction and realize the water flow drainage effect, so that the water flow introduced by the water inlet pipe forms a vortex, increases the contact area between the water to be filtered and the ion exchange resin, enhances the ion adsorption effect, and improves the ion adsorption efficiency. The spirally rising water flow is discharged from the outlet pipe near the top of the filter cartridge. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is an axonometric schematic diagram of a deionized water preparation device disclosed in an embodiment of the utility model;

[0023] Figure 2 It is a front view schematic diagram of the deionized water preparation device disclosed in the embodiment of the utility model;

[0024] Figure 3 It is a top view schematic diagram of the deionized water preparation device disclosed in the embodiment of the utility model;

[0025] Figure 4 It is a side view schematic diagram of the deionized water preparation device disclosed in the embodiment of the utility model.

[0026] In the figure: 1. filter cartridge; 101. cartridge body; 102. cartridge top; 103. cartridge bottom; 104. base; 2. water inlet pipe; 3. water outlet pipe; 4. exhaust valve; 5. drainage pipe; 6. connector; 7. handle; 8. connecting elbow. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The purpose of the utility model is to provide a deionized water preparation device to solve the problems existing in the above-mentioned prior art, improve the purity of deionized water and the deionized water preparation efficiency, and improve the processing quality of workpieces.

[0029] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0030] The utility model provides a deionized water preparation device, comprising a filter cartridge 1, a water inlet pipe 2 and a water outlet pipe 3, the filter cartridge 1 is filled with ion exchange resin for filtering deionized water, and a gas exhaust valve 4 is arranged on the top of the filter cartridge 1; one end of the water inlet pipe 2 extends into the filter cartridge 1 and is arranged close to the bottom wall of the filter cartridge 1, and the other end of the water inlet pipe 2 is communicated with water to be filtered; one end of the water inlet pipe 2 extending into the filter cartridge 1 is connected with a drainage pipe 5, an axis of the drainage pipe 5 and the axis of the water inlet pipe 2 have an angle, and the outlet of the drainage pipe 5 is arranged toward the side wall of the filter cartridge 1; one end of the water outlet pipe 3 extends into the filter cartridge 1 and is arranged close to the top wall of the filter cartridge 1, and the other end of the water outlet pipe 3 is communicated with a water-using device; filtering elements are arranged at the water outlet pipe 3 and the gas exhaust valve 4.

[0031] In the deionized water preparation device of the utility model, the water to be filtered from the external water source is passed into the filter cartridge 1 through the water inlet pipe 2. The filter cartridge 1 is filled with ion exchange resin to adsorb ions in the water to be filtered. After adsorption, deionized water is obtained. The deionized water is discharged through the water outlet pipe 3. The deionized water can be used for cooling and cleaning workpieces in the processing process, improving the processing quality of the workpieces and extending the service life of the processing equipment. At the same time, one end of the water inlet pipe 2 of the utility model extending into the filter cartridge 1 is connected to a drainage pipe 5. The axis of the drainage pipe 5 and the axis of the water inlet pipe 2 have an angle to change the water inlet direction and realize the water flow drainage effect, so that the water flow introduced by the water inlet pipe 2 forms a vortex, increases the contact area between the water to be filtered and the ion exchange resin, enhances the ion adsorption effect, and improves the ion adsorption efficiency. The spirally rising water flow is discharged from the water outlet pipe 3 near the top of the filter cartridge 1. The utility model provides filter elements at the outlet pipe 3 and the exhaust valve 4 to prevent the ion exchange resin from clogging the outlet pipe 3 and the exhaust valve 4, thereby improving the working reliability of the device. The deionized water preparation device of the utility model has a simple and compact structure, is suitable for various electrical processing equipment, and has strong adaptability.

[0032] It should be explained that the specific type of ion exchange resin and the filling rate of the ion exchange resin in the filter cartridge 1 are conventional means used by those skilled in the art and will not be described in detail here.

[0033] Among them, the filter cartridge 1 includes a cartridge body 101 and a cartridge top 102 and a cartridge bottom 103 respectively arranged at both ends of the cartridge body 101. The filter cartridge 1 is a cylindrical structure to avoid affecting the flow of water and to avoid dead corners that cause ion exchange resin accumulation and affect the ion adsorption effect. The water inlet pipe 2 and the water outlet pipe 3 are both extended from the cartridge top 102. The extended ends of the water inlet pipe 2 and the water outlet pipe 3 are both connected with a connecting elbow 8, which is convenient for connection with an external water source and water-using equipment, further improving the adaptability of the device. The exhaust valve 4 is arranged on the cartridge top 102 to ensure the air pressure balance in the filter cartridge 1 and ensure the normal operation of the device.

[0034] It should also be noted that both the top 102 and the bottom 103 of the cartridge are downwardly concave arc-shaped structures, which are beneficial to further improve the uniformity of water flow in the filter cartridge 1, optimize water flow dynamics, reduce water flow stagnation areas, and reduce deposition, thereby preventing the ion exchange resin from clogging the exhaust valve 4.

[0035] In actual applications, in order to facilitate disassembly and assembly, a connector 6 is provided on the top 102 of the cylinder. Both the water inlet pipe 2 and the water outlet pipe 3 can be set to a split structure, and both are connected to the filter cylinder 1 by means of the connector 6, that is, the water inlet pipe 2 and the water outlet pipe 3 are set to at least a two-section structure, and the upper and lower sections of the water outlet pipe 3 are respectively sealed and connected to the connector 6 to form the water outlet pipe 3, which is convenient for disassembly and assembly and maintenance. Two connectors 6 are provided, and the water inlet pipe 2 also adopts this installation method. In addition, the lower section of the water inlet pipe 2 can adopt a multi-section structure, which is convenient for adjusting the depth of the water inlet pipe 2 extending into the filter cylinder 1 to adapt to various adsorption and filtration conditions and enhance the flexibility and adaptability of the device.

[0036] Specifically, the bottom 103 and the body 101 are detachably connected and a sealing element is provided between the two, which is convenient for disassembly and assembly, and convenient for replacement, cleaning and maintenance of the filled ion exchange resin. The bottom 103 and the body 101 can be connected by threads, which is convenient for disassembly and assembly, and can also be connected by clamps and other connection methods, which is convenient for operation. A sealing element is provided between the bottom 103 and the body 101 to ensure the sealing of the filter cartridge 1. The bottom 103 is also connected to the base 104, which improves the structural stability of the filter cartridge 1 and further improves the working reliability of the device.

[0037] For the convenience of operation, two handles 7 are connected to the top 102 of the cylinder, which are convenient for operators to carry and transfer the filter cylinder 1. The two handles 7 are symmetrically arranged with the axis of the cylinder body 101 as the symmetry axis. The handles 7 are inverted U-shaped, which is convenient for applying force. The height of the handles 7 is higher than the height of the parts of the water inlet pipe 2 and the water outlet pipe 3 extending from the cylinder body 101. When the cylinder bottom 103 and the cylinder body 101 are disassembled, the filter cylinder 1 can be turned over 180° to make it in an inverted state. At this time, the handles 7 can act as a support foot, which further facilitates operation and protects the exposed parts of the water inlet pipe 2, the water outlet pipe 3 and components such as the exhaust valve 4, thereby improving the convenience of operation and extending the service life of the device.

[0038] In this specific embodiment, the axis of the drainage pipe 5 is perpendicular to the axis of the water inlet pipe 2, and the drainage pipe 5 is connected to the water inlet pipe 2 by means of a connecting elbow 8. In practical applications, the setting angle of the drainage pipe 5 can also be adjusted according to the specifications of the filter cartridge 1 and the drainage pipe 5, and the angle of the elbow formed by the drainage pipe 5 and the water inlet pipe 2 can be reasonably set so that the water flow introduced into the filter cartridge 1 forms a vortex spiral rise, so that the water to be filtered is fully in contact with the ion exchange resin, thereby enhancing the exchange and adsorption effect of the ion exchange resin.

[0039] In this specific embodiment, the diameter of the drainage tube 5 is consistent with the diameter of the water inlet pipe 2. In practical applications, the water inlet amount of the filter cartridge 1 can be changed by adjusting the diameter of the drainage tube 5 to meet different working conditions. The drainage tube 5 is detachably connected to the water inlet pipe 2, which facilitates the disassembly, assembly and replacement of the drainage tube 5.

[0040] It should also be noted that the water inlet pipe 2 and the water outlet pipe 3 are symmetrically arranged with the axis of the filter cartridge 1 as the symmetry axis, ensuring smooth water inlet and outlet, improving the force uniformity of the filter cartridge 1, and thus ensuring the working stability of the device.

[0041] Furthermore, an ion concentration sensor is also provided in the filter cartridge 1 to monitor the ion concentration, so that the operator can monitor the working state of the filter device. In practical applications, a control module can also be provided, and the ion concentration sensor is connected to the control module for communication, so that the operator can timely understand the working state of the device, further improve the convenience of operation of the device, and reduce the labor burden of the operator.

[0042] In the deionized water preparation device of the utility model, the filter cartridge 1 is filled with ion exchange resin, which is used to perform ion exchange and adsorption on the water introduced into the filter cartridge 1 to obtain deionized water, and the deionized water is led out to the electrical processing equipment or other water-using equipment through the outlet pipe 3 to ensure the smooth progress of the electrical processing process. The water inlet pipe 2 of the utility model is connected with the drainage pipe 5, and the water inlet pipe 2 and the drainage pipe 5 are connected and form a curved pipe structure to guide the water flow, and the water flow forms a vortex, which increases the contact area between the water to be filtered and the ion exchange resin, enhances the filtering effect, and improves the preparation efficiency of the device.

[0043] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A deionized water preparation device, characterized in that: include: A filter cartridge, wherein the filter cartridge is filled with an ion exchange resin for filtering deionized water, and a gas exhaust valve is disposed on the top of the filter cartridge; A water inlet pipe, one end of which extends into the filter cartridge and is arranged close to the bottom wall of the filter cartridge, and the other end of which is in communication with the water to be filtered; one end of the water inlet pipe extending into the filter cartridge is connected to a drainage pipe, an axis of the drainage pipe forms an angle with the axis of the water inlet pipe, and an outlet of the drainage pipe is arranged toward the side wall of the filter cartridge; A water outlet pipe, one end of which extends into the filter cartridge and is arranged close to the top wall of the filter cartridge, and the other end of which is connected to the water-using equipment; filter elements are arranged at the water outlet pipe and the exhaust valve.

2. The deionized water preparation device according to claim 1, characterized in that: The filter cartridge comprises a cartridge body and a cartridge top and a cartridge bottom respectively arranged at both ends of the cartridge body, the water inlet pipe and the water outlet pipe both extend from the cartridge top, the extended ends of the water inlet pipe and the water outlet pipe are both connected with connecting elbows, and the exhaust valve is arranged on the cartridge top.

3. The deionized water preparation device according to claim 2, characterized in that: The cylinder top and the cylinder bottom are both downwardly concave arc surface structures.

4. The deionized water preparation device according to claim 3, characterized in that: The top of the cylinder is provided with a connector, the water inlet pipe and the water outlet pipe are both split structures, and both are connected to the filter cylinder by using the connector.

5. The deionized water preparation device according to claim 2, characterized in that: The cylinder bottom is detachably connected to the cylinder body and a sealing element is arranged between the two. The cylinder bottom is also connected to a base.

6. The deionized water preparation device according to claim 2, characterized in that: Two handles are connected to the top of the cylinder, and the two handles are symmetrically arranged with the axis of the cylinder as the symmetry axis. The handles are inverted U shape, and the height of the handles is higher than the height of the water inlet pipe and the water outlet pipe extending from the cylinder.

7. The deionized water preparation device according to any one of claims 1 to 6, characterized in that: The axis of the drainage pipe is perpendicular to the axis of the water inlet pipe, and the drainage pipe is connected to the water inlet pipe via a connecting elbow.

8. The deionized water preparation device according to claim 7, characterized in that: The diameter of the drainage pipe is consistent with the diameter of the water inlet pipe; the drainage pipe and the water inlet pipe are detachably connected.

9. The deionized water preparation device according to any one of claims 1 to 6, characterized in that: The water inlet pipe and the water outlet pipe are symmetrically arranged with the axis of the filter cartridge as the symmetry axis.

10. The deionized water preparation device according to any one of claims 1 to 6, characterized in that: An ion concentration sensor is also arranged in the filter cartridge.