Photovoltaic glass kiln overflow port flame blocking brick replacing device

Abstract

The utility model belongs to the technical field of photovoltaic glass kilns, and relates to a photovoltaic glass kiln overflow port flame blocking brick replacing device. Comprising a device body (1) which is of a long-strip-shaped structure, a clamping cavity (2) is formed in the lower portion of the device body (1), a clamping cavity opening (3) is formed in the lower portion of the clamping cavity (2), the width of the upper portion of the clamping cavity (2) is larger than that of the clamping cavity opening (3), a clamping end (5) is arranged on the upper portion of a flame blocking brick (4), and the width of the upper portion of the clamping end (5) is larger than that of the lower portion of the clamping end (5). The photovoltaic glass kiln overflow port flame blocking brick replacing device is simple in structure, flame blocking bricks can be replaced conveniently and rapidly, batch replacement is achieved, the labor intensity of workers is lowered, the probability of injury of the workers is lowered, the replacing efficiency is improved, and production losses caused by too long downtime are reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic glass kilns, and more specifically, relates to a device for replacing flame-blocking bricks at an overflow port of a photovoltaic glass kiln. Background Art

[0002] When the flame-blocking bricks at the overflow of a traditional photovoltaic glass furnace are damaged, the only way is to gradually pull out the flame-blocking bricks after replacing the machine, and then break and remove the old flame-blocking bricks after the flame-blocking bricks are slowly damaged, and then install the flame-blocking bricks piece by piece. Because the flame-blocking bricks are heavy, disassembly and assembly are time-consuming and laborious. Therefore, not only is the labor intensity of the operators high, but the operators also need to work close to the high-temperature overflow of the photovoltaic glass furnace, with a high probability of injury and potential safety hazards. When replacing the flame-blocking bricks, the replacement efficiency is low, resulting in a long production line shutdown time.

[0003] There is a technology in the prior art named "a flame-blocking brick hanging structure for a kiln feeding port" and with a publication number of "CN207294578U". This technology includes two adjusting screws with vertically adjustable spacing, a bracket is installed between the top ends of the adjusting screws, the brackets are spaced apart, and are connected to a cross bar through an iron chain below the brackets. The cross bar is connected to a fixed top plate through a screw, and there are hanging bricks between the fixed top plates. The hanging bricks are installed below the clamp, and the top ends of the brackets are installed on the upper guide rails through pulleys. A steel wire rope and a fixed pulley are provided on the adjusting screw, and the steel wire rope is connected to the fixed pulley and is arranged on the cross bar, thereby driving the fixed top plate to be lifted and lowered. The utility model has the characteristics of reducing dust flying and facilitating the replacement of hanging bricks.

[0004] However, this technology does not involve the technical problems and technical solutions of the present application. Utility Model Content

[0005] The technical problem to be solved by the utility model is: in view of the deficiencies in the prior art, a photovoltaic glass kiln overflow flame barrier brick replacement device is provided, which has a simple structure and can conveniently and quickly realize the replacement of flame barrier bricks, and realize batch replacement, thereby reducing the labor intensity of personnel, reducing the probability of personal injury, improving the replacement efficiency, and reducing the production losses caused by excessive downtime.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by the utility model is:

[0007] The utility model is a device for replacing flame-blocking bricks at the overflow port of a photovoltaic glass kiln, comprising a device body, which is a long strip structure, a clamping cavity is arranged at the lower part of the device body, a clamping cavity opening is arranged at the lower part of the clamping cavity, the upper width of the clamping cavity is larger than the width of the clamping cavity opening, a clamping end is arranged at the upper part of the flame-blocking brick, and the upper width of the clamping end is larger than the lower width of the clamping end.

[0008] The device body comprises an upper end portion, a first side surface of the body and a second side surface of the body, wherein the upper end portion, the first side surface of the body and the second side surface of the body form a clamping cavity, and the first side surface of the body and the second side surface of the body are arranged in a V shape.

[0009] A connecting seat is arranged on the upper end of the main body of the device body, a hanging hole is arranged on the connecting seat, the hanging hole is connected to a hanging rope, and the hanging rope is connected to an electric hoist.

[0010] A plurality of reinforcing ribs are arranged at intervals outside the device body.

[0011] One side of the reinforcing rib extends from the upper end of the body to the first side of the body, and the other side of the reinforcing rib extends from the upper end of the body to the second side of the body.

[0012] A plurality of connection seats are arranged at intervals on the upper end of the device body from close to one end to close to the other end.

[0013] The clamping cavity at the lower part of the device body is provided with a structure capable of clamping the flame-blocking bricks. When the flame-blocking bricks are clamped in the clamping cavity at the lower part of the device body, the clamping end of each flame-blocking brick is clamped in the clamping cavity respectively.

[0014] The device body is a structure made of metal material, and the upper end of the body, the first side surface of the body and the second side surface of the body are an integrated structure.

[0015] The photovoltaic glass furnace overflow flame-blocking brick replacement device also includes a transfer trolley.

[0016] The technical solution of the utility model is adopted, and the working principle and beneficial effects are as follows:

[0017] The photovoltaic glass furnace flow overflow flame-blocking brick replacement device described in the utility model, when the structure is set, the device body is set, the device body is a long strip structure, the length is set according to the requirements of the specific photovoltaic glass furnace flow overflow, and the number of flame-blocking bricks mounted on the same device body is different if the length is different. A snap-in cavity is set at the lower part of the device body, a snap-in cavity opening is set at the lower part of the snap-in cavity, the upper width of the snap-in cavity is greater than the width of the snap-in cavity opening, and a snap-in end is set at the upper part of the flame-blocking brick, and the upper width of the snap-in end is greater than the lower width of the snap-in end. When it is necessary to arrange the flame-blocking brick at the photovoltaic glass furnace flow overflow position, it is no longer a single flame-blocking brick that is arranged separately, but the snap-in end of each flame-blocking brick is snap-into the snap-in cavity in turn through the side of the device body, and the adjacent flame-blocking bricks are arranged in a close fit. Then the electric hoist is controlled to move, and the hoist rope of the electric hoist hooks the device body, driving the device body to move to the photovoltaic glass furnace flow overflow position where the flame-blocking brick needs to be arranged, and then the electric hoist is removed. When the flame-blocking brick is damaged, the flame-blocking bricks of each device body are replaced in batches. During replacement, the electric hoist is used to approach the device body again, and then the device body is hooked, and then the electric hoist is controlled to move, driving the device body to leave the overflow position of the photovoltaic glass furnace, and the flame-blocking bricks leave with the device body. Then, the old bricks on the device body are processed and replaced with new bricks. The device body is controlled to move again, and the device body replaced with new bricks is moved to the overflow position of the photovoltaic glass furnace to achieve replacement. In this way, firstly, the flame-blocking bricks are replaced in batches, and there is no need to replace a single piece, which improves efficiency. Secondly, the movement of the device body is controlled by the electric hoist to reduce labor intensity. Thirdly, the operator only needs to replace the flame-blocking bricks on the device body, and does not need to approach the high-temperature overflow position of the photovoltaic glass furnace, avoiding approaching high temperatures and reducing the probability of personal injury. The entire replacement is done with the help of an electric hoist, and the replacement efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The following is a brief description of the contents and symbols in the drawings of this specification:

[0019] Figure 1 It is a structural schematic diagram of the flame-blocking brick replacement device for the overflow port of the photovoltaic glass kiln described in the utility model when the flame-blocking brick is clamped;

[0020] Figure 2 It is a front structural schematic diagram of the photovoltaic glass furnace overflow flame-blocking brick replacement device described in the utility model;

[0021] The markings in the accompanying drawings are respectively: 1. device body; 2. snap-fit ​​cavity; 3. snap-fit ​​cavity opening; 4. flame-blocking brick; 5. snap-fit ​​end; 6. upper end of the body; 7. first side of the body; 8. second side of the body; 9. reinforcing rib. DETAILED DESCRIPTION

[0022] The following is a detailed description of the embodiments of the present invention, such as the shapes, structures, positions and connection relationships of the components involved, the functions and working principles of the components, etc., by referring to the accompanying drawings:

[0023] As attached Figure 1 , Attachment Figure 2As shown, the utility model is a replacement device for flame-blocking bricks at the overflow of a photovoltaic glass kiln, comprising a device body 1, the device body 1 is a long strip structure, a clamping cavity 2 is arranged at the lower part of the device body 1, a clamping cavity opening 3 is arranged at the lower part of the clamping cavity 2, the upper width of the clamping cavity 2 is greater than the width of the clamping cavity opening 3, a clamping end 5 is arranged at the upper part of the flame-blocking brick 4, and the upper width of the clamping end 5 is greater than the lower width of the clamping end 5. The above structure proposes an improved technical solution for the deficiencies in the prior art. When the structure is set, the device body 1 is set, the device body 1 is a long strip structure, and the length is set according to the requirements of the specific overflow of the photovoltaic glass kiln. Different lengths result in different numbers of flame-blocking bricks 4 clamped on the same device body 1. A clamping cavity 2 is arranged at the lower part of the device body 1, a clamping cavity opening 3 is arranged at the lower part of the clamping cavity 2, the upper width of the clamping cavity 2 is greater than the width of the clamping cavity opening 3, a clamping end 5 is arranged at the upper part of the flame-blocking brick 4, and the upper width of the clamping end 5 is greater than the lower width of the clamping end 5. In this way, when it is necessary to arrange the flame-blocking brick 4 at the overflow position of the photovoltaic glass furnace, it is no longer necessary to arrange a single flame-blocking brick 4 separately, but the clamping end of each flame-blocking brick 4 is clamped into the clamping cavity 2 in sequence through the side of the device body 1, and the adjacent flame-blocking bricks 4 are arranged in a close fit. Then the electric hoist is controlled to move, and the hoist rope (wire rope) of the electric hoist is hooked on the device body 1, driving the device body 1 to move to the overflow position of the photovoltaic glass furnace where the flame-blocking brick 4 needs to be arranged, and then the electric hoist is removed. When the flame-blocking brick 4 is damaged, the flame-blocking brick 4 of each device body 1 is replaced in batches. When replacing, the electric hoist is used to approach the device body 1 again, and then the device body 1 is hooked, and then the electric hoist is controlled to move, driving the device body 1 to leave the overflow position of the photovoltaic glass furnace, and the flame-blocking brick 4 leaves with the device body 1. Then, the old bricks on the device body 1 are processed and replaced with new bricks. The device body 1 is controlled to move again, and the device body 1 replaced with new bricks is moved to the overflow position of the photovoltaic glass furnace to achieve replacement. In this way, firstly, the flame-blocking bricks 4 are replaced in batches, and there is no need to replace a single piece, which improves efficiency. Secondly, the movement of the device body 1 is controlled by an electric hoist to reduce labor intensity. Thirdly, the operator only needs to replace the flame-blocking bricks 4 at a position of the device body 1 away from the high-temperature photovoltaic glass furnace flow overflow, and does not need to be close to the high-temperature photovoltaic glass furnace flow overflow, so as to avoid being close to the high temperature and reduce the probability of injury to personnel. The entire replacement is carried out with the help of an electric hoist, and the replacement efficiency is high. The photovoltaic glass furnace flow overflow flame-blocking brick replacement device described in the utility model has a simple structure, can conveniently and quickly realize the replacement of flame-blocking bricks, and realizes batch replacement, which reduces the labor intensity of personnel, reduces the probability of injury to personnel, improves replacement efficiency, and reduces production losses caused by excessive downtime.

[0024] The device body 1 comprises a body upper end 6, a body first side 7, and a body second side 8, wherein the body upper end 6, the body first side 7, and the body second side 8 form a clamping cavity 2, and the body first side 7 and the body second side 8 are arranged in a V shape. In the above structure, the device body is integrally processed and formed, and the manufacturing process is simple and the cost is low. The body upper end 6, the body first side 7, and the body second side 8 form a clamping cavity 2, and the structure of the flame-blocking brick 4 is specially set, and a clamping end 5 is provided, so as to facilitate reliable clamping of the flame-blocking brick 4, which ensures that the flame-blocking brick 4 is reliably connected to the device body on the one hand, and facilitates convenient and quick overall movement on the other hand.

[0025] A connection seat is provided on the upper end 6 of the main body of the device body 1, and a lifting hole is provided on the connection seat, the lifting hole is connected to the lifting rope, and the lifting rope is connected to the electric hoist. In the above structure, the electric hoist is connected to the mounting beam, and when the electric hoist is controlled, the electric hoist can move along the mounting beam to achieve the electric hoist approaching or moving away from the overflow position of the photovoltaic glass kiln, meeting the replacement requirements of the flame-blocking bricks 4.

[0026] A plurality of reinforcing ribs 9 are arranged at intervals on the outside of the device body 1. One side of the reinforcing rib 9 extends from the upper end 6 of the body to the first side 7 of the body, and the other side of the reinforcing rib 9 extends from the upper end 6 of the body to the second side 8 of the body. In the above structure, the reinforcing rib 9 is welded to the outside of the device body 1, and each reinforcing rib 9 can cover the upper end 6 of the body, the first side 7 of the body, and the second side 8 of the body, thereby effectively achieving the purpose of strengthening the strength of the device body.

[0027] A plurality of connection seats are provided at intervals on the upper end 6 of the main body of the device body 1 from close to one end to close to the other end. With the above structure, the connection seat is convenient for connecting with the suspension rope. The two can be hooked and connected. A connection hole is provided on the connection seat, and a lifting hook is provided at the end of the suspension rope.

[0028] The clamping cavity 2 at the lower part of the device body 1 is provided with a structure capable of clamping the flame-blocking brick 4. When the flame-blocking brick 4 is clamped in the clamping cavity 2 at the lower part of the device body 1, the clamping end 5 of each flame-blocking brick 4 is respectively clamped in the clamping cavity 2. With the above structure, the flame-blocking brick 4 is conveniently clamped and connected with the clamping cavity 2 of the device body through the clamping end 5, and the flame-blocking brick 4 is reliably positioned.

[0029] The device body 1 is a structure made of metal material, and the upper end 6 of the body, the first side 7 of the body, and the second side 8 of the body are an integrated structure. In the above structure, the device body 1 is made of metal, which has good strength, high temperature resistance, can be reused, and has low cost.

[0030] The photovoltaic glass furnace overflow flame-blocking brick replacement device also includes a transfer trolley. In the above structure, multiple transfer trolleys can be provided. On the one hand, the transfer trolley can be used to receive and transfer old bricks that need to be replaced, and on the other hand, the transfer trolley can be used to transfer new bricks.

[0031] The photovoltaic glass kiln overflow flame-blocking brick replacement device described in the utility model, when removing the old flame-blocking brick, it is necessary to remove the old flame-blocking brick 4. For this purpose, cold water is used for rapid cooling. The flame-blocking brick 4 is broken by cooling, and the lower part is collected by a transfer trolley (waste brick trolley) to prevent the broken old brick from falling to the ground and requiring special cleaning, thereby accelerating the processing of the old brick. When the new flame-blocking brick 4 is transported and installed, the transfer trolley and the crane are used. The crane lifts the new flame-blocking brick and places it on the transfer trolley (replacement trolley). The transfer trolley transports the new brick to a position close to the device body. The trolley is first raised by the crane, and then the clamping end of each flame-blocking brick is inserted into the clamping cavity in turn, and then the trolley is withdrawn. The clamping of multiple flame-blocking bricks can be completed in turn. In this way, only two people are needed to operate during the process, which saves time and effort, and is safer and more reliable than the original manual installation.

[0032] The photovoltaic glass furnace flow overflow flame-blocking brick replacement device described in the utility model, when the structure is set, is provided with a device body 1, the device body 1 is a long strip structure, and the length is set according to the requirements of the specific photovoltaic glass furnace flow overflow, and the number of flame-blocking bricks 4 clamped in the same device body 1 is different if the length is different. A clamping cavity 2 is provided at the lower part of the device body 1, and a clamping cavity opening 3 is provided at the lower part of the clamping cavity 2. The upper width of the clamping cavity 2 is greater than the width of the clamping cavity opening 3. A clamping end 5 is provided at the upper part of the flame-blocking brick 4, and the upper width of the clamping end 5 is greater than the lower width of the clamping end 5. In this way, when it is necessary to arrange the flame-blocking brick 4 at the photovoltaic glass furnace flow overflow position, it is no longer a single flame-blocking brick 4 that is arranged separately, but the clamping end of each flame-blocking brick 4 is clamped into the clamping cavity 2 in sequence through the side of the device body 1, and adjacent flame-blocking bricks 4 are arranged in close contact. Then control the electric hoist to move, and the hoist rope (wire rope) of the electric hoist hooks the device body 1, driving the device body 1 to move to the overflow position of the photovoltaic glass kiln where the flame-blocking bricks 4 need to be arranged, and then remove the electric hoist. When the flame-blocking bricks 4 are damaged, the flame-blocking bricks 4 of each device body 1 are replaced in batches. During replacement, the electric hoist is used to approach the device body 1 again, and then the device body 1 is hooked, and the electric hoist is controlled to move, driving the device body 1 to leave the overflow position of the photovoltaic glass kiln, and the flame-blocking bricks 4 leave with the device body 1. Then, the old bricks on the device body 1 are processed and replaced with new bricks. Control the movement of the device body 1 again, and move the device body 1 replaced with new bricks to the overflow position of the photovoltaic glass kiln to achieve replacement. In this way, firstly, the replacement of the flame-blocking bricks 4 is a batch replacement, and there is no need to replace a single piece, which improves efficiency. Secondly, the movement of the device body 1 is controlled by the electric hoist to reduce labor intensity. Thirdly, the operator only needs to replace the flame-blocking brick 4 at a position of the device body 1 away from the high-temperature photovoltaic glass furnace flow overflow, and does not need to be close to the high-temperature photovoltaic glass furnace flow overflow, so as to avoid being close to high temperature and reduce the probability of injury to personnel. The entire replacement is moved by an electric hoist, and the replacement efficiency is high.

[0033] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A device for replacing flame-blocking bricks at the overflow of a photovoltaic glass furnace, characterized in that: The device comprises a device body (1), the device body (1) is a long strip structure, a clamping cavity (2) is arranged at the lower part of the device body (1), a clamping cavity opening (3) is arranged at the lower part of the clamping cavity (2), the width of the upper part of the clamping cavity (2) is greater than the width of the clamping cavity opening (3), a clamping end (5) is arranged at the upper part of the flame blocking brick (4), and the width of the upper part of the clamping end (5) is greater than the width of the lower part of the clamping end (5).

2. The photovoltaic glass furnace overflow flame-blocking brick replacement device according to claim 1 is characterized in that: The device body (1) comprises an upper end portion (6), a first side surface (7) and a second side surface (8) of the body; the upper end portion (6), the first side surface (7) and the second side surface (8) of the body form a card connection cavity (2); the first side surface (7) and the second side surface (8) of the body are arranged in a V shape.

3. The photovoltaic glass furnace overflow flame-blocking brick replacement device according to claim 1 or 2, characterized in that: A connecting seat is arranged on the upper end portion (6) of the main body of the device (1), and a lifting hole is arranged on the connecting seat. The lifting hole is connected to a lifting rope, and the lifting rope is connected to an electric hoist.

4. The photovoltaic glass furnace overflow flame-blocking brick replacement device according to claim 2 is characterized in that: A plurality of reinforcing ribs (9) are arranged at intervals on the outside of the device body (1).

5. The photovoltaic glass furnace overflow flame-blocking brick replacement device according to claim 4 is characterized in that: One side of the reinforcing rib (9) extends from the upper end portion (6) of the main body to the first side surface (7) of the main body, and the other side of the reinforcing rib (9) extends from the upper end portion (6) of the main body to the second side surface (8) of the main body.

6. The photovoltaic glass furnace overflow flame-blocking brick replacement device according to claim 2 is characterized in that: A plurality of connection seats are arranged at intervals on the upper end portion (6) of the device body (1) from close to one end to close to the other end.

7. The photovoltaic glass furnace overflow flame-blocking brick replacement device according to claim 1 or 2, characterized in that: The clamping cavity (2) at the lower part of the device body (1) is provided with a structure capable of clamping the flame-blocking bricks (4). When the flame-blocking bricks (4) are clamped in the clamping cavity (2) at the lower part of the device body (1), the clamping end (5) of each flame-blocking brick (4) is clamped in the clamping cavity (2).

8. The photovoltaic glass furnace overflow flame-blocking brick replacement device according to claim 2 is characterized in that: The device body (1) is a structure made of metal material, and the upper end portion (6) of the body, the first side surface (7) of the body, and the second side surface (8) of the body are an integrated structure.

9. The photovoltaic glass furnace overflow flame-blocking brick replacement device according to claim 1 or 2, characterized in that: The photovoltaic glass furnace overflow flame-blocking brick replacement device also includes a transfer trolley.

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