Fabric setting machine

By adopting the dual heating method of a hot air fan and an electric roller in the suede fabric setting machine, combined with the filtration and adsorption technology of the recycling components, the problem of low drying efficiency of a single heating roller is solved, the fabric setting efficiency is improved and waste gas is realized environmentally friendly treatment and waste heat recovery.

CN222332289UActive Publication Date: 2025-01-10ANHUI FANBO TEXTILE SCI & TECH
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Patent Information

Application Number
CN202420847992.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-10
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

In existing suede fabric setting machines, the drying efficiency of a single heating roller is slow, which affects the fabric setting efficiency.

Method used

The dual heating method of combining a hot air fan and an electric heating roller is adopted, and the impurities in the waste gas are filtered and adsorbed through the recycling component to achieve the purification of waste gas and waste heat recovery.

Benefits of technology

It improves the drying and shaping efficiency of suede fabrics, reduces impurities in the waste gas, and realizes environmentally friendly treatment of waste gas and recycling of waste heat.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222332289U_ABST
Patent Text Reader

Abstract

The utility model relates to a fabric setting machine which comprises a working table, a setting mechanism is arranged at the top of the working table, a recycling assembly is arranged outside the working table, the setting mechanism comprises a box body and a mounting frame which are fixedly connected with the working table, and a material receiving roller is rotationally connected into the mounting frame. A fabric body is fixedly wound outside the material receiving roller, a filter screen is fixedly connected to the top of the box body, an air heater is fixedly connected to the inner top wall of the box body, a variable-speed motor is fixedly connected to the back face of the box body, and the shaping mechanism further comprises a first gear fixedly connected with the variable-speed motor. According to the fabric setting machine, by arranging the setting mechanism, the chamois suede fabric is dried and set in two modes of hot air and direct heating, the drying and setting efficiency of the chamois suede fabric is improved, and the problems that the drying efficiency is low and the setting efficiency of the fabric is easily affected when the fabric is dried and set through a single heating roller are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of suede-like fabric processing, in particular to a fabric shaping machine. Background Art

[0002] In the textile industry, imitation suede fabrics that imitate suede fur style are called imitation suede or imitation suede, but in the textile industry, it is generally accustomed to directly call imitation suede or imitation suede suede suede. Suede suede can be divided into knitted and woven. Knitted suede suede is divided into warp knitted suede (more common) and weft knitted suede, and woven suede suede is divided into warp suede and weft suede.

[0003] At present, in the processing of suede-like fabrics, a fabric shaping machine is needed to shape the suede-like fabrics.

[0004] Please refer to announcement number CN210506841 A fabric shaping machine of U includes a base, a shaping box fixedly connected to the top of the base, and a heating roller arranged inside the shaping box. A discharge roller is fixedly connected to the top of the base and located on one side of the shaping box, and a winding roller is fixedly connected to the top of the base and located on the other side of the shaping box. An exhaust gas treatment mechanism for treating exhaust gas generated by shaping is arranged on the top of the shaping box, and the exhaust gas treatment mechanism includes a treatment box fixedly connected to the top of the shaping box. Through the setting of the exhaust gas treatment mechanism, during the shaping process, the suction fan is turned on, and the suction fan sucks the exhaust gas in the shaping box into the treatment box, and at the same time, the valve of the water inlet pipe is opened, so that the nozzle sprays the exhaust gas to cool the exhaust gas and purifies the oil smoke and dust in the exhaust gas. Then the exhaust gas passes through the filter net, and the filter net filters the large particles of cloth scraps in the exhaust gas to complete the purification of the exhaust gas. The exhaust gas is discharged through the exhaust pipe, and the waste water is discharged through the drain pipe. The exhaust gas can be well treated, effectively preventing the exhaust gas from polluting the surrounding environment, and being more environmentally friendly.

[0005] However, there is a defect in this patent that the fabric is dried and shaped by a single heating roller, and the drying efficiency is relatively slow, which is easy to affect the shaping efficiency of the fabric. Utility Model Content

[0006] In view of the shortcomings of the prior art, the utility model provides a fabric shaping machine with the advantages of high efficiency, recycling, energy saving, and environmental protection. It solves the problem that the drying efficiency is relatively slow and the shaping efficiency of the fabric is easily affected by drying and shaping the fabric through a single heating roller.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fabric shaping machine, comprising a workbench, a shaping mechanism is arranged on the top of the workbench, and a recycling component is arranged outside the workbench;

[0008] The shaping mechanism comprises a box body and a mounting frame fixedly connected to the workbench, the mounting frame is rotatably connected to a receiving roller inside, the receiving roller is fixedly wound with a fabric body outside, the top of the box body is fixedly connected to a filter screen, the inner top wall of the box body is fixedly connected to a hot air blower, and the back of the box body is fixedly connected to a variable speed motor;

[0009] The shaping mechanism also includes a first gear fixedly connected to the speed-changing motor, a second gear meshing on the top of the first gear, an electric heating roller located inside the box body fixedly connected to the interior of the first gear and the second gear, an air pressure sensor and a processor fixedly connected to the inner top wall of the box body, a pressure relief pipe fixedly connected to the front of the box body, and a control valve fixedly connected to the interior of the pressure relief pipe.

[0010] Furthermore, both left and right sides of the box body are provided with through grooves, and the fabric body passes through the box body through the through grooves and is fixedly wound around the receiving roller.

[0011] Furthermore, an air inlet groove is provided on the top of the box body, and the filter screen is fixedly connected to the box body through the air inlet groove.

[0012] Furthermore, two rotating holes are provided on the back of the box body, and the electric heating roller is rotatably connected to the box body through the rotating holes.

[0013] Further, the air pressure sensor is signal-connected to a processor, and the processor is electrically connected to a control valve.

[0014] Furthermore, the recovery component comprises a filter box fixedly connected to the pressure relief pipe, a collection box, a filter plate and an activated carbon adsorption plate are inserted into the interior of the filter box, and a recovery pipe is fixedly connected to the top of the filter box.

[0015] Furthermore, three slots are provided on the inner walls on the left and right sides of the filter box, and the collection box, the filter plate and the activated carbon adsorption plate are plugged into the filter box through the slots.

[0016] Furthermore, a recovery hole is provided on the top of the filter box, and the recovery pipe is connected with the filter box through the recovery hole.

[0017] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0018] 1. The fabric shaping machine, by setting a shaping mechanism, dries and shapes the suede fabric by hot air and direct heating, thereby improving the drying and shaping efficiency of the suede fabric and solving the problem that the drying efficiency is relatively slow and the shaping efficiency of the fabric is easily affected by drying and shaping the fabric by a single heating roller.

[0019] 2. The fabric setting machine is provided with a recovery component to filter and absorb the waste gas generated by the drying and setting of the fabric, thereby reducing impurities in the waste gas, facilitating the recycling of waste heat in the waste gas and reducing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0021] Figure 2 This is a front view of the structure of the utility model;

[0022] Figure 3 It is a side view of the box structure of the utility model.

[0023] In the figure: 1. workbench; 2. box; 3. mounting frame; 4. receiving roller; 5. fabric body; 6. filter screen; 7. hot air blower; 8. variable speed motor; 9. first gear; 10. second gear; 11. electric heating roller; 12. air pressure sensor; 13. processor; 14. pressure relief pipe; 15. control valve; 16. filter box; 17. collection box; 18. filter plate; 19. activated carbon adsorption plate; 20. recovery pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-3 A fabric shaping machine in this embodiment includes a workbench 1, a shaping mechanism is arranged on the top of the workbench 1, and a recycling component is arranged outside the workbench 1.

[0026] Implementation 1: The shaping mechanism includes a box body 2 and a mounting frame 3 fixedly connected to the workbench 1, the mounting frame 3 is internally rotatably connected with a receiving roller 4, the outside of the receiving roller 4 is fixedly wrapped with a fabric body 5, the left and right sides of the box body 2 are provided with through grooves, the fabric body 5 passes through the box body 2 through the through grooves and is fixedly wrapped with the receiving roller 4, the other end of the fabric body seat 5 is fixedly connected to the unloading component, the receiving roller 4 is fixedly connected to the driving component, the driving component drives the receiving roller 4 to rotate, and reels the fabric body 5, so as to facilitate shaping of the fabric body 5.

[0027] Among them, a filter screen 6 is fixedly connected to the top of the box body 2, a hot air blower 7 is fixedly connected to the inner top wall of the box body 2, an air inlet slot is opened on the top of the box body 2, the filter screen 6 is fixedly connected to the box body 2 through the air inlet slot, the hot air blower 7 is powered on and rotates, and the air outside the box body 2 passes through the filter screen 6 into the inside of the box body 2, the filter screen 6 filters out dust and impurities in the air, the hot air blower 7 heats the air entering the inside of the box body 2, and the heated air dries the fabric body 5 inside the box body 2, which is convenient for drying and shaping the fabric body 5 and improves the shaping efficiency of the fabric body 5. A variable speed motor 8 is fixedly connected to the back of the box body 2.

[0028] Among them, the shaping mechanism also includes a first gear 9 fixedly connected to the variable speed motor 8, and the top of the first gear 9 is meshed with a second gear 10. The first gear 9 and the second gear 10 are internally fixedly connected with an electric heating roller 11 located inside the box body 2. The back of the box body 2 is provided with two rotating holes, and the electric heating roller 11 is rotatably connected to the box body 2 through the rotating holes. The fabric body 5 is located between the two electric heating rollers 11, and the electric heating rollers 11 are internally fixedly connected with a heating wire. When the variable speed motor 8 is energized, it drives the first gear 9 and the second gear 10 to rotate, and drives the two electric heating rollers 11 to rotate, so as to dry and extrude the fabric body 5 to shape it, thereby improving the shaping efficiency of the fabric body 5.

[0029] Among them, the inner top wall of the box body 2 is fixedly connected with an air pressure sensor 12 and a processor 13, the front of the box body 2 is fixedly connected with a pressure relief pipe 14, the inside of the pressure relief pipe 14 is fixedly connected with a control valve 15, the air pressure sensor 12 is signal-connected with the processor 13, the processor 13 is electrically connected with the control valve 15, the processor 13 includes a signal receiving module, a processing module and a control module, the air pressure sensor 12 monitors the air pressure changes inside the box body 2 in real time, when the air pressure inside the box body 2 reaches a critical value, the processor 13 opens the control valve 15, and the gas inside the box body 2 is discharged through the pressure relief pipe 14, which is convenient for controlling the discharge of hot air and increasing the utilization rate of heat.

[0030] It should be noted that by setting up a shaping mechanism, the suede fabric is dried and shaped by hot air and direct heating, which improves the efficiency of drying and shaping the suede fabric and solves the problem that the drying efficiency is relatively slow and easily affects the shaping efficiency of the fabric when the fabric is dried and shaped by a single heating roller.

[0031] Specifically, when shaping the suede fabric, the hot air blower 7 is powered on and rotated, and the air outside the box 2 passes through the filter 6 into the inside of the box 2, the filter 6 filters out dust and impurities in the air, and the hot air blower 7 heats the air entering the inside of the box 2, and the heated air dries the fabric body 5 inside the box 2, which is convenient for drying and shaping the fabric body 5. At the same time, the variable speed motor 8 and the electric heating roller 11 are powered on, and the variable speed motor 8 drives the first gear 9 and the second gear 10 to rotate, so that the two electric heating rollers 11 rotate, and the fabric body 5 is directly heated, dried and extruded to shape, thereby achieving the purpose of drying and shaping the suede fabric by hot air heating and direct heating, and improving the efficiency of shaping the suede fabric.

[0032] Example 2: Please refer to Figure 1-2 The recovery component includes a filter box 16 fixedly connected to the pressure relief pipe 14, and a collection box 17, a filter plate 18 and an activated carbon adsorption plate 19 are plugged into the filter box 16. The inner walls on the left and right sides of the filter box 16 are provided with three slots, and the collection box 17, the filter plate 18 and the activated carbon adsorption plate 19 are plugged into the filter box 16 through the slots. The gas inside the box body 2 enters the inside of the filter box 16 through the pressure relief pipe 14, and the filter plate 18 filters out impurities and hair in the gas. The filtered impurities and hair fall to the collection box under the influence of gravity. Inside the collecting box 17, the activated carbon filter plate 18 adsorbs the gas to reduce pollutants and impurities in the gas, which is convenient for recovering the waste heat in the gas. A recovery pipe 20 is fixedly connected to the top of the filter box 16. A recovery hole is opened on the top of the filter box 16. The recovery pipe 20 is connected to the filter box 16 through the recovery hole. The other end of the recovery pipe 20 is fixedly connected to the waste heat recovery device. The gas filtered by the filter plate 18 and adsorbed by the activated carbon filter plate 18 is transported through the recovery pipe 20, which is convenient for recycling the waste heat in the gas.

[0033] It should be noted that by setting up a recovery component, the waste gas generated by the drying and shaping of the fabric can be filtered and adsorbed, the impurities in the waste gas can be reduced, the waste heat in the waste gas can be recycled and utilized conveniently, and waste can be reduced.

[0034] Specifically, when the suede fabric is being shaped, the gas inside the box 2 enters the interior of the filter box 16 through the pressure relief pipe 14, and the filter plate 18 filters out impurities and hair in the gas. The filtered impurities and hair fall into the interior of the collection box 17 under the influence of gravity, and the activated carbon filter plate 18 adsorbs the gas to reduce pollutants and impurities in the gas. The gas filtered by the filter plate 18 and adsorbed by the activated carbon filter plate 18 is transported through the recovery pipe 20, which is convenient for recycling the waste heat in the gas.

[0035] The working principle of the above embodiment is:

[0036] (1) When the fabric shaping machine is shaping suede fabric, the hot air blower 7 is powered on and rotated, and the air outside the box 2 passes through the filter 6 into the box 2, and the filter 6 filters out dust and impurities in the air. The hot air blower 7 heats the air entering the box 2, and the heated air dries the fabric body 5 inside the box 2, which is convenient for drying and shaping the fabric body 5. At the same time, the variable speed motor 8 and the electric heating roller 11 are powered on, and the variable speed motor 8 drives the first gear 9 and the second gear 10 to rotate, so that the two electric heating rollers 11 rotate, and the fabric body 5 is directly heated, dried and squeezed to shape, thereby achieving the purpose of drying and shaping the suede fabric by hot air heating and direct heating, and improving the shaping efficiency of the suede fabric.

[0037] (2) When the fabric shaping machine is shaping suede fabric, the gas inside the box body 2 enters the interior of the filter box 16 through the pressure relief pipe 14, and the filter plate 18 filters out impurities and hair in the gas. The filtered impurities and hair fall into the interior of the collection box 17 under the influence of gravity. The activated carbon filter plate 18 adsorbs the gas to reduce pollutants and impurities in the gas. The gas filtered by the filter plate 18 and adsorbed by the activated carbon filter plate 18 is transported through the recovery pipe 20, so as to facilitate the recovery of waste heat in the gas.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fabric shaping machine, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a shaping mechanism, and the outside of the workbench (1) is provided with a recycling component; The shaping mechanism comprises a box body (2) and a mounting frame (3) fixedly connected to the workbench (1); a receiving roller (4) is rotatably connected inside the mounting frame (3); a fabric body (5) is fixedly wound around the outside of the receiving roller (4); a filter screen (6) is fixedly connected to the top of the box body (2); a hot air blower (7) is fixedly connected to the inner top wall of the box body (2); and a variable speed motor (8) is fixedly connected to the back of the box body (2); The shaping mechanism also includes a first gear (9) fixedly connected to the variable speed motor (8), a second gear (10) meshing on the top of the first gear (9), an electric heating roller (11) located inside the box (2) fixedly connected to the inside of the first gear (9) and the second gear (10), an air pressure sensor (12) and a processor (13) fixedly connected to the inner top wall of the box (2), a pressure relief pipe (14) fixedly connected to the front of the box (2), and a control valve (15) fixedly connected to the inside of the pressure relief pipe (14).

2. A fabric shaping machine according to claim 1, characterized in that: The left and right sides of the box body (2) are both provided with through grooves, and the fabric body (5) passes through the box body (2) through the through grooves and is fixedly wound around the receiving roller (4).

3. A fabric shaping machine according to claim 1, characterized in that: An air inlet groove is provided on the top of the box body (2), and the filter screen (6) is fixedly connected to the box body (2) via the air inlet groove.

4. A fabric shaping machine according to claim 1, characterized in that: The back side of the box body (2) is provided with two rotating holes, and the electric heating roller (11) is rotatably connected to the box body (2) via the rotating holes.

5. The fabric shaping machine according to claim 1, characterized in that: The air pressure sensor (12) is signal-connected to a processor (13), and the processor (13) is electrically connected to a control valve (15).

6. A fabric shaping machine according to claim 1, characterized in that: The recovery component comprises a filter box (16) fixedly connected to the pressure relief pipe (14), a collection box (17), a filter plate (18) and an activated carbon adsorption plate (19) are inserted into the interior of the filter box (16), and a recovery pipe (20) is fixedly connected to the top of the filter box (16).

7. A fabric shaping machine according to claim 6, characterized in that: The inner walls on the left and right sides of the filter box (16) are each provided with three slots, and the collection box (17), the filter plate (18) and the activated carbon adsorption plate (19) are plugged into the filter box (16) via the slots.

8. A fabric shaping machine according to claim 6, characterized in that: A recovery hole is provided on the top of the filter box (16), and the recovery pipe (20) is connected to the filter box (16) through the recovery hole.

Citation Information

Patent Citations

  • Fabric setting machine

    CN210506841U