Screw pump ground diagnosis device

By designing the ground diagnosis device of screw pump and automatically diagnosing faults with sensors and display panels, the maintenance difficulty caused by aging of screw pumps is solved, and the operation convenience and safety of staff are improved.

CN222334010UActive Publication Date: 2025-01-10DAQING ZHIQI TECH DEV CO LTD
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Patent Information

Application Number
CN202421246874.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-10
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The screw pump is prone to aging during long working hours, resulting in screw breakage and other faults. The environment in the well is difficult to observe intuitively, which increases the difficulty of maintenance and working intensity.

Method used

Design a screw pump ground diagnosis device, including a communication module, data processor, alarm device, current sensor, torque sensor and display panel, to automatically diagnose faults and display the cause of the fault, intuitively facilitate staff to understand the operating status and deal with it in a timely manner.

Benefits of technology

It realizes automatic diagnosis of screw pump failures on the ground, reduces maintenance difficulties, and improves the operation convenience and safety of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screw pump ground diagnosis devices, and provides a screw pump ground diagnosis device which comprises a cabinet body, a communication module is installed on the inner upper portion of the cabinet body, a data processor is installed on one side of the communication module, and an alarm device is installed on the side, away from the communication module, of the data processor. A communication module is installed in the cabinet body, a current sensor is installed below the communication module, a torque sensor is installed on the side, away from the communication module, of the current sensor, a display panel frame is installed on the inner lower portion of the cabinet body, and a display panel is installed in the display panel frame. Faults occurring in the operation process of the screw pump can be automatically diagnosed, fault reasons are displayed through the display panel, workers can visually observe the fault reasons, and then the operation state of the screw pump can be known conveniently and processed in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of a ground diagnosis device for a screw pump, and in particular to a ground diagnosis device for a screw pump. Background Art

[0002] The screw pump is a new type of pump that works on the principle of rotary meshing positive displacement. It is a positive displacement rotor pump that relies on the volume change of the sealed chamber formed by the screw and the bushing to suck in and discharge the liquid. The screw pump is divided into single screw pump, double screw pump, triple screw pump and five screw pump according to the number of screws. The characteristics of the screw pump are stable flow, small pressure pulsation, self-priming ability, low noise, high efficiency, long life and reliable operation; and its outstanding advantage is that it does not form eddy currents when conveying the medium, is insensitive to the viscosity of the medium, and can convey high-viscosity media. Compared with general pumps, it has obvious advantages. Therefore, the screw pump is widely used in sand wells and heavy oil wells. The screw pump is affected by the environment in the well for a long time, is prone to aging during work, and the screw may break. In this case, the staff needs to enter the well for maintenance. The environmental conditions in the well cannot be observed intuitively, which makes it inconvenient for the staff to repair and further increases the work intensity. Utility Model Content

[0003] The utility model provides a ground diagnosis device for a screw pump, which solves the problem of a ground diagnosis device for a screw pump in the related technology.

[0004] The technical solution of the utility model is as follows: A ground diagnostic device for a screw pump comprises a cabinet, a cabinet door is rotatably provided on the front surface of the cabinet, a communication module is installed on the upper inner side of the cabinet, a data processor is installed on one side of the communication module, an alarm device is installed on the side of the data processor away from the communication module, a current sensor is installed below the communication module, a torque sensor is installed on the side of the current sensor away from the communication module, a display panel frame is installed on the lower inner side of the cabinet, a display panel is installed inside the display panel frame, a scraper is slidably provided on the front surface of the display panel frame, a pair of connecting ropes fixed to the inner side of the cabinet door are provided on the front surface of the scraper, a counterweight block is slidably provided on the inner side of the left side of the cabinet, a pull rope is provided on the top of the counterweight block, and the end of the pull rope is fixed to the scraper.

[0005] Furthermore, a rectangular groove is provided at the contact position between the cabinet and the counterweight block, and a plurality of groups of balls are rotatably provided on the inner wall of the rectangular groove.

[0006] Furthermore, the pull ropes are distributed in a U shape, and a reversing wheel is provided at each corner of the pull rope, and the reversing wheel is rotatably arranged with the cabinet body.

[0007] Furthermore, a wiping strip is provided at the position where the rear surface of the scraper contacts the display panel, a supporting block extending into the display panel frame is provided at the rear surface of the wiping strip, and a strip groove is provided at the position where the front surface of the display panel contacts the supporting block.

[0008] Furthermore, the display panel, communication module, data processor, alarm device, current sensor and torque sensor are all connected to the circuit by wires.

[0009] The working principle and beneficial effects of the utility model are:

[0010] 1. The utility model can automatically diagnose the faults of the screw pump during operation through the changes of current, torque and other data, and display the cause of the fault through the display board, so that the staff can observe it intuitively, thereby facilitating the understanding of the operating status of the screw pump and timely handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0012] Figure 1 This is a front view of the utility model;

[0013] Figure 2 It is a front view cutaway diagram of the utility model;

[0014] Figure 3 It is a structural diagram of the scraper of the utility model.

[0015] In the figure: 1. cabinet body; 2. cabinet door; 3. communication module; 4. data processor; 5. alarm device; 6. current sensor; 7. torque sensor; 8. display panel frame; 9. display panel; 10. strip groove; 11. scraper; 12. connecting rope; 13. counterweight block; 14. pull rope; 15. support block; 16. wiping strip; 17. rectangular groove. DETAILED DESCRIPTION

[0016] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] Example 1

[0018] like Figure 1As shown, a ground diagnostic device for a screw pump includes a cabinet 1, a cabinet door 2 is rotatably provided on the front surface of the cabinet 1, a communication module 3 is installed on the upper inner side of the cabinet 1, a data processor 4 is installed on one side of the communication module 3, an alarm device 5 is installed on the side of the data processor 4 away from the communication module 3, a current sensor 6 is installed below the communication module 3, a torque sensor 7 is installed on the side of the current sensor 6 away from the communication module 3, a display panel frame 8 is installed on the lower inner side of the cabinet 1, a display panel 9 is installed inside the display panel frame 8, and the display panel 9, the communication module 3, the data processor 4, the alarm device 5, the current sensor 6 and the torque sensor 7 are all connected to the circuit by wires.

[0019] In the utility model, the faults occurring during the operation of the screw pump can be automatically diagnosed through the changes in data such as current and torque, and the cause of the fault can be displayed on the display panel 9, so that the staff can observe the cause intuitively and understand the operating status of the screw pump. At the same time, the alarm device 5 can be triggered to remind the surrounding staff so that they can deal with the problem in time.

[0020] Example 2

[0021] like Figure 1 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes that a scraper 11 is slidably provided on the front surface of the display panel frame 8, and a pair of connecting ropes 12 fixed to the inner side of the cabinet door 2 are provided on the front surface of the scraper 11, and the pull rope 14 is distributed in a U shape, and a reversing wheel is provided at the corner of the pull rope 14, and the reversing wheel is rotatably arranged with the cabinet body 1, and a counterweight block 13 is slidably provided on the inner side of the left side of the cabinet body 1, and a pull rope 14 is provided on the top of the counterweight block 13, and the end of the pull rope 14 is fixed to the scraper 11, and a rectangular groove 17 is provided at the contact position between the cabinet body 1 and the counterweight block 13, and a plurality of groups of ball bearings are rotatably provided on the inner wall of the rectangular groove 17, and a wiping strip 16 is provided at the contact position between the rear surface of the scraper 11 and the display panel 9, and a support block 15 extending to the inside of the display panel frame 8 is provided on the rear surface of the wiping strip 16, and a strip groove 10 is provided at the contact position between the front surface of the display panel 9 and the support block 15.

[0022] When a person opens the cabinet door 2, the cabinet door 2 rotates and drives the scraper 11 to move to the left through the connecting rope 12. At the same time, the counterweight 13 is lifted up under the action of the pull rope 14, and the wiping strip 16 moves accordingly and wipes the dirt such as dust and fingerprints on the surface of the display panel 9. When the cabinet door 2 is closed, the counterweight 13 is lowered by the gravity, and the scraper 11 is reset by dragging the pull rope 14, so that the dust on the display panel 9 can be wiped cyclically. The rectangular groove 17 is added to limit the moving trajectory of the counterweight 13 and reduce the friction resistance to the counterweight 13, so that it can be lowered by its own gravity.

[0023] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A ground diagnostic device for a screw pump, characterized in that: The cabinet (1) comprises a cabinet body (1), the front surface of which is rotatably provided with a cabinet door (2), a communication module (3) being installed on the upper inner side of the cabinet body (1), a data processor (4) being installed on one side of the communication module (3), an alarm device (5) being installed on the side of the data processor (4) away from the communication module (3), a current sensor (6) being installed below the communication module (3), and a torque sensor (7) being installed on the side of the current sensor (6) away from the communication module (3), A display panel frame (8) is installed at the lower inner part of the cabinet body (1), and a display panel (9) is installed inside the display panel frame (8). A scraper (11) is slidably provided on the front surface of the display panel frame (8), and a pair of connecting ropes (12) fixed to the inner side of the cabinet door (2) are provided on the front surface of the scraper (11). A counterweight block (13) is slidably provided on the inner left side of the cabinet body (1), and a pull rope (14) is provided at the top end of the pull rope (14), and the end of the pull rope (14) is fixed to the scraper (11).

2. A surface diagnostic device for a screw pump according to claim 1, characterized in that: A rectangular groove (17) is provided at the contact position between the cabinet (1) and the counterweight block (13), and a plurality of groups of balls are rotatably provided on the inner wall of the rectangular groove (17).

3. A surface diagnostic device for a screw pump according to claim 1, characterized in that: The pull rope (14) is distributed in a U shape, and a reversing wheel is provided at each corner of the pull rope (14), and the reversing wheel is rotatably arranged with the cabinet (1).

4. A surface diagnostic device for a screw pump according to claim 1, characterized in that: A wiping strip (16) is provided at a position where the rear surface of the scraper (11) contacts the display panel (9), a supporting block (15) extending into the interior of the display panel frame (8) is provided at a rear surface of the wiping strip (16), and a strip groove (10) is provided at a position where the front surface of the display panel (9) contacts the supporting block (15).

5. A surface diagnostic device for a screw pump according to claim 1, characterized in that: The display panel (9), the communication module (3), the data processor (4), the alarm device (5), the current sensor (6) and the torque sensor (7) are all connected to the circuit by wires.