Dustproof quick-change water cooling connector

By setting the integrally formed cylindrical protective parts on the upper and lower surfaces of the fixing plate of the water-cooled joints of the water-cooled joints of the water-cooled joints of the new energy vehicle is solved, and the stability of the floating function and dust-proof effect are ensured.

CN222334778UActive Publication Date: 2025-01-10NINGBO DAYA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421132679.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-10
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

When new energy vehicles are driving in harsh environments, the floating areas of water-cooled joints are prone to accumulate foreign objects such as mortar and sand, resulting in the failure of the floating function.

Method used

A dust-proof quick water-cooled joint was designed. By setting up a protective piece that is integrally cylindrical on the upper and lower surfaces of the fixing plate, the pipe connection piece is located in the protective piece, and the male body is located in the protective piece, which adds a dust-proof structure and reduces foreign objects. Risk of entering floating gap.

Benefits of technology

Effectively prevent foreign objects such as silt and sand from entering the floating area, ensure the stability and reliability of the floating function, and reduce the risk of dust, silt and sand entering the floating gap.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dustproof quick-change water cooling connector, and belongs to the technical field of new energy automobile parts, the dustproof quick-change water cooling connector comprises a fixing plate, an upper protection piece is arranged on the upper surface of the fixing plate, the upper protection piece is integrally of a cylindrical structure, a piping connecting piece is located in the upper protection piece, and a gap exists between the piping connecting piece and the inner wall face of the upper protection piece; the bottom face of the upper protection piece is attached to the upper surface of the fixing plate, the lower surface of the fixing plate is provided with a lower protection piece, the lower protection piece is integrally of a cylindrical structure, the male connector body is located in the lower protection piece, a distance exists between the male connector body and the inner wall face of the lower protection piece, and the top face of the lower protection piece is attached to the lower surface of the fixing plate. The floating area of the water cooling connector is integrally protected, and silt is prevented from entering the floating area.
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Description

Technical Field

[0001] The present application relates to the technical field of new energy vehicle components, and in particular to a dustproof quick-change water-cooling joint. Background Art

[0002] Quick-change water cooling connectors are used at the connection between the body and battery in new energy vehicles to cool the batteries. When the battery pack is assembled, there will be some misalignment between the body and the battery connector. Therefore, the quick-change water cooling connectors are designed with a floating feature to absorb this misalignment. The floating structure incorporates a spring inserted into the connector, which is then positioned between mounting plates and protected by a cover. The spring's lateral force allows for deflection during assembly and resets the connector when the battery pack is separated.

[0003] Related prior art, such as Chinese patent application number CN202021439315.3, "New Self-Sealing Quick-Change Connector for Water-Cooling Pipes," discloses a male connector comprising a fixing plate, a pipe connector, and a male connector body. One end of the male connector body passes through the fixing plate and is threadedly connected to the pipe connector. A wave spring is provided between the end of the pipe connector and the fixing plate, and the other end of the male connector body is restrained below the fixing plate. The addition of the wave spring prevents the connector from being bent by the hose and automatically corrects the angle.

[0004] With the increasing popularity of new energy vehicles, they are subject to harsh driving conditions, and foreign matter such as mud and sand may adhere to the surface and gaps of the floating area of ​​the water-cooling joint. The gap between the fixing plate and the structure mounted on it can easily accumulate mud and sand over time as the vehicle moves, potentially causing the floating function to fail. Utility Model Content

[0005] The technical problem to be solved by the present application is to provide a dustproof quick-change water-cooling joint, which provides overall protection for the floating area of ​​the water-cooling joint to prevent mud and sand from entering the floating area.

[0006] The technical solution adopted in this application is: a dustproof quick-change water-cooling joint, including a fixed plate, an upper protective part is provided on the upper surface of the fixed plate, and the upper protective part is a cylindrical structure as a whole. The piping connector is located in the upper protective part, and there is a distance between the piping connector and the inner wall surface of the upper protective part. The bottom surface of the upper protective part is attached to the upper surface of the fixed plate, and a lower protective part is provided on the lower surface of the fixed plate. The lower protective part is a cylindrical structure as a whole, the male head body is located in the lower protective part, and there is a distance between the male head body and the inner wall surface of the lower protective part, and the top surface of the lower protective part is attached to the lower surface of the fixed plate.

[0007] Compared with the prior art, the advantage of the present application is that, within a limited structural space, it cleverly provides overall protection for the upper and lower surfaces of the fixed plate without affecting the function of the product. Specifically, the piping connector is located in the upper protective part, and there is a gap between the piping connector and the inner wall surface of the upper protective part. The male body is located in the lower protective part, and there is a gap between the male body and the inner wall surface of the lower protective part. The structural setting of the present application does not affect the function of the product, especially in the case of floating function, and realizes the protection of the upper and lower connection structures of the fixed plate. The bottom surface of the upper protective part is attached to the upper surface of the fixed plate, and the top surface of the lower protective part is attached to the lower surface of the fixed plate. The setting of the upper and lower protective parts effectively increases the dust-proof structure of the product and reduces the risk of foreign matter such as dust and sand entering the floating gap.

[0008] In some embodiments of the present application, the cross-section of the upper protective member is runway-shaped, and both ends of the upper protective member in the length direction extend outward to form a mounting plate, and the mounting plate partially extends out of the fixed plate.

[0009] In some embodiments of the present application, a plurality of triangular reinforcement plates are provided between the mounting plate and the outer surface of the upper protective member, connecting the upper protective member and the mounting plate. The structural arrangement of the reinforcement plates effectively improves the structural strength of the mounting plate and ensures reliable and stable installation.

[0010] In some embodiments of the present application, the top surface of the upper guard has an 8-shaped opening, through which two pipe connectors pass. The upper guard with the above-described structural design can accommodate common dual-channel water-cooling joints and is the preferred structural setting of the present application.

[0011] In some embodiments of the present application, the lower protective component includes a protective bracket and a soft rubber sleeve, the protective bracket is arranged to fit the lower surface of the fixed plate, and the soft rubber sleeve and the protective bracket are injection molded.

[0012] In some embodiments of the present application, the protective bracket is a stepped tubular structure with the upper section having a larger diameter than the lower section, the upper section of the protective bracket is a waist-shaped tubular structure, and the lower end of the protective bracket is a waist-shaped tubular structure; the protective bracket is made of plastic material.

[0013] In some embodiments of the present application, the soft rubber sleeve is a waist-shaped tubular structure made of rubber, with the lower end of the soft rubber sleeve conforming to the battery pack mounting surface. The soft rubber sleeve can deform to conform to the battery pack mounting surface, absorbing the gaps caused by the Z-axis combination and providing better protection. In the present application, the protective bracket and soft rubber sleeve can be integrally injection molded using a two-color mold, which is a mature manufacturing process.

[0014] In some embodiments of the present application, both ends of the protective bracket in the length direction extend outward to form mounting columns, which extend outside the fixing plate and correspond to the fixing plate. The mounting columns and the fixing plate are locked by bolts.

[0015] In some embodiments of the present application, two mounting posts are provided at each end of the protective bracket's length, and the two mounting posts are fixedly connected to form a single unit. The two mounting posts can be integrated into a single structure to enhance the structural strength of the component. Specifically, in this application, one end is secured with two bolts, for a total of four bolts. The upper and lower protective members are connected using four self-tapping screws, a convenient and reliable connection method.

[0016] In some embodiments of the present application, the two ends of the protective bracket in the width direction extend outward to form a clamping member, and the ends of the clamping member are bent to fit the side of the fixing plate. The clamping members extend from both sides of the protective bracket to clamp the fixing plate to limit the position of the protective bracket.

[0017] The above embodiments can be combined arbitrarily based on the common knowledge in this field. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present application will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will appreciate that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be construed as limiting the scope of the present application. In addition, unless otherwise specified, the drawings are merely schematic representations of the composition or structure of the described objects and may contain exaggerated representations. The drawings are not necessarily drawn to scale.

[0019] Figure 1 This is a schematic diagram of the structure of this application Figure 1 ;

[0020] Figure 2 This is a schematic diagram of the structure of this application Figure 2 ;

[0021] Figure 3 This is a schematic diagram of the decomposition structure of this application;

[0022] Figure 4 Schematic diagram of the exploded structure of the lower protective part.

[0023] Among them, the specific descriptions of the accompanying drawings are as follows: 1. Fixed plate; 2. Upper protective part; 3. Pipe connecting part; 4. Lower protective part; 41. Protective bracket; 42. Soft rubber sleeve; 5. Male body; 6. Mounting plate; 7. Mounting column; 8. Clip-on part. DETAILED DESCRIPTION

[0024] The present application will be described in detail below with reference to the accompanying drawings.

[0025] In order to make the purpose, technical solutions and advantages of this application more clear, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0026] Dustproof quick-change water cooling connector, such as Figure 1 、 Figure 2 As shown: It includes a fixed plate 1, the upper surface of the fixed plate 1 is provided with an upper protective part 2, the upper protective part 2 is an overall cylindrical structure, the piping connector 3 is located in the upper protective part 2, and there is a gap between the piping connector 3 and the inner wall of the upper protective part 2, the lower surface of the fixed plate 1 is provided with a lower protective part 4, the lower protective part 4 is an overall cylindrical structure, the male body 5 is located in the lower protective part 4, and there is a gap between the male body 5 and the inner wall of the lower protective part 4. The structural setting of this application does not affect the function of the product, especially in the case of floating function, it realizes the protection of the upper and lower connection structures of the fixed plate 1. The bottom surface of the upper protective part 2 is attached to the upper surface of the fixed plate 1, and the top surface of the lower protective part 4 is attached to the lower surface of the fixed plate 1. The setting of the upper protective part 2 and the lower protective part 4 effectively increases the dust-proof structure of the product and reduces the risk of foreign matter such as dust and sand entering the floating gap.

[0027] In a limited structural space, the upper and lower surfaces of the fixing plate 1 are cleverly protected as a whole without affecting the product function.

[0028] Example 2, as Figure 3 As shown, the cross section of the upper protective member 2 is runway-shaped, and both ends of the upper protective member 2 in the length direction extend outward to form a mounting plate 6 , and a portion of the mounting plate 6 extends out of the fixing plate 1 .

[0029] Several triangular reinforcement plates are provided between the mounting plate 6 and the outer surface of the upper guard 2. These plates connect the upper guard 2 to the mounting plate 6. These reinforcement plates effectively enhance the structural strength of the mounting plate 6 and ensure reliable and stable installation.

[0030] The top surface of the upper guard 2 is provided with an 8-shaped opening, and two pipe connectors 3 pass through the opening of the upper guard 2. The upper guard 2 with the above structural design can adapt to the common double-channel water-cooling joint and is the preferred structural setting of this application.

[0031] like Figure 3 、 Figure 4 As shown, the lower protective member 4 includes a protective bracket 41 and a soft rubber sleeve 42 . The protective bracket 41 is arranged to fit the lower surface of the fixing plate 1 , and the soft rubber sleeve 42 and the protective bracket 41 are injection molded.

[0032] The protective bracket 41 is a stepped tubular structure with a larger diameter at the upper section than at the lower section. The upper section of the protective bracket 41 is a waist-shaped tubular structure, and the lower end of the protective bracket 41 is a waist-shaped tubular structure. The protective bracket 41 is made of plastic.

[0033] The soft rubber sleeve 42 is a waist-shaped tubular structure made of rubber, with the lower end of the soft rubber sleeve 42 conforming to the battery pack mounting surface. The soft rubber sleeve 42 can deform to conform to the battery pack mounting surface, absorbing the gaps caused by the Z-axis combination and providing better protection. In this application, the protective bracket 41 and the soft rubber sleeve 42 can be integrally molded using a two-color mold, which is a mature manufacturing process.

[0034] Both ends of the protective bracket 41 in the length direction extend outward to form mounting posts 7 , which extend outside the fixing plate 1 and correspond to the mounting plate 6 . The mounting posts 7 and the fixing plate 1 are fastened together by bolts.

[0035] Two mounting posts 7 are provided at each end of the protective bracket 41's lengthwise direction. These two posts 7 are fixedly connected to form a single unit. These two posts 7 can be integrated into a single structure to enhance the component's structural strength. Specifically, in this application, each end is secured with two bolts, for a total of four bolts. The upper and lower protective members 2 and 4 are connected using four self-tapping screws, a convenient and reliable connection method.

[0036] The two ends of the protective bracket 41 in the width direction extend outward to form a clamping member 8, and the ends of the clamping member 8 are bent to fit the side of the fixing plate 1. The clamping members 8 extend from both sides of the protective bracket 41 to clamp the fixing plate 1 to limit the position of the protective bracket 41.

[0037] The rest of the content of the second embodiment is the same as that of the first embodiment.

[0038] The present application has been described in detail above. Specific examples have been used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is intended only to facilitate understanding of the present application and its core concepts. It should be noted that, without departing from the principles of the present application, a number of improvements and modifications may be made to the present application by a person skilled in the art, and such improvements and modifications shall fall within the scope of protection of the claims of the present application.

Claims

1. Dustproof quick-change water cooling joint, characterized by: The invention comprises a fixing plate (1), wherein an upper protective part (2) is arranged on the upper surface of the fixing plate (1), wherein the upper protective part (2) is in a cylindrical structure as a whole, a pipe connecting part (3) is located inside the upper protective part (2), and there is a gap between the pipe connecting part (3) and the inner wall surface of the upper protective part (2), and the bottom surface of the upper protective part (2) is attached to the upper surface of the fixing plate (1), and a lower protective part (4) is arranged on the lower surface of the fixing plate (1), wherein the lower protective part (4) is in a cylindrical structure as a whole, a male head body (5) is located inside the lower protective part (4), and there is a gap between the male head body (5) and the inner wall surface of the lower protective part (4), and the top surface of the lower protective part (4) is attached to the lower surface of the fixing plate (1).

2. The dustproof quick-change water-cooling joint according to claim 1, characterized in that: The cross section of the upper protective member (2) is runway-shaped, and both ends of the upper protective member (2) in the length direction extend outward to form a mounting plate (6), and the mounting plate (6) partially extends out of the fixing plate (1).

3. The dustproof quick-change water-cooling joint according to claim 2, characterized in that: A plurality of reinforcing sheets are provided between the mounting plate (6) and the outer surface of the upper protective member (2), wherein the reinforcing sheets are triangular sheet-shaped structures, and the reinforcing sheets connect the upper protective member (2) and the mounting plate (6).

4. The dustproof quick-change water-cooling joint according to claim 2 or 3, characterized in that: The top surface of the upper protective member (2) is provided with an 8-shaped opening, and two pipe connectors (3) pass through the opening of the upper protective member (2).

5. The dustproof quick-change water-cooling joint according to claim 1, characterized in that: The lower protective member (4) comprises a protective bracket (41) and a soft rubber sleeve (42); the protective bracket (41) is arranged to fit the lower surface of the fixing plate (1); and the soft rubber sleeve (42) and the protective bracket (41) are injection molded.

6. The dustproof quick-change water-cooling joint according to claim 5, characterized in that: The protective bracket (41) is a stepped tubular structure with an upper diameter larger than a lower diameter; the upper section of the protective bracket (41) is a waist-shaped tubular structure, and the lower end of the protective bracket (41) is a waist-shaped tubular structure; the protective bracket (41) is made of plastic material.

7. The dustproof quick-change water-cooling joint according to claim 5, characterized in that: The soft rubber sleeve (42) is a waist-shaped tubular structure, and the soft rubber sleeve (42) is made of a rubber material. The lower end of the soft rubber sleeve (42) is in contact with the battery pack installation surface.

8. The dustproof quick-change water-cooling joint according to claim 5, characterized in that: Both ends of the protective bracket (41) in the length direction extend outward to form mounting columns (7); the mounting columns (7) extend outside the fixing plate (1) and correspond to the mounting plate (6); the mounting columns (7) and the fixing plate (1) are fixedly secured by bolts.

9. The dustproof quick-change water-cooling joint according to claim 8, characterized in that: Two mounting columns (7) are provided at both ends of the protective bracket (41) in the length direction, and the two mounting columns (7) are fixedly connected to form a whole.

10. The dustproof quick-change water-cooling joint according to claim 5, characterized in that: Both ends of the protective bracket (41) in the width direction extend outward to form a clamping piece (8), and the end of the clamping piece (8) is bent to fit the side surface of the fixing plate (1).

Citation Information

Patent Citations

  • Novel self-sealing quick-change connector for water-cooling pipeline

    CN213177219U