Efficient drying device
By designing an adjustable and rotary drying mechanism, the problems of slow and uneven drying speed of existing electrophoretic coating drying devices are solved, and efficient and uniform drying effect is achieved, and the utilization rate of electrophoretic liquid is improved.
Patent Information
- Application Number
- CN202420726785.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing electrophoretic coating drying device has a slow drying speed and cannot achieve rotary drying, resulting in uneven drying and affecting production quality.
A highly efficient drying device is designed, including an adjustable drying mechanism, a rotating mechanism and a collection mechanism. The position adjustment of the air outlet duct is achieved through components such as hot air fans, ventilation hoses, air outlet ducts and electric telescopic rods. Rotary drying of parts enhances drying efficiency and uniformity.
The drying speed and efficiency are improved, the uniformity of drying parts is ensured, the production quality is improved, and the utilization rate of electrophoretic liquid is improved through the collection mechanism.
Smart Images

Figure CN222335924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrophoretic coating drying, in particular to a high-efficiency drying device. Background Art
[0002] Electrophoresis refers to the movement of dispersed particles relative to the fluid under the influence of a uniform electric field in space. The electrophoresis of positively charged particles is sometimes called cationic electrophoresis, while the electrophoresis of negatively charged particles is sometimes called anionic electrophoresis. Electrophoresis is essentially caused by the charged interface between the particle surface and the surrounding fluid. Electrophoresis is widely used in parts production. In order to extend the service life of parts, electrophoretic coating is usually used to coat the surface of parts. In the process of parts coating, drying is an indispensable step.
[0003] Most of the existing electrophoretic coating drying devices currently have the following shortcomings: when the drying device is drying the electrophoretic coated parts, the drying range of the air outlet duct is small, resulting in a slow drying speed, which affects the efficiency of the electrophoretic coated parts drying and cannot meet people's needs. In addition, the existing electrophoretic coating drying device cannot rotate and dry the electrophoretic coated parts, resulting in uneven drying of the parts and reduced production quality.
[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content
[0005] The purpose of the utility model is to provide a high-efficiency drying device which can effectively solve the above technical problems.
[0006] In order to achieve the purpose of this utility model, the following technical solutions are adopted:
[0007] A high-efficiency drying device comprises: a drying box, a movable door movably installed on the front side of the drying box, a drying mechanism for drying parts, an adjusting mechanism for adjusting the position of parts, a rotating mechanism for rotating the parts when drying, and a collecting mechanism for collecting electrophoretic liquid; the drying mechanism is composed of a hot air blower fixedly installed on one side of the drying box, a ventilation hose plugged and installed on one side of the hot air blower, an air outlet pipe fixedly installed on one end of the ventilation hose, and a moving component for driving the air outlet pipe to move.
[0008] Furthermore, the moving component is composed of a first motor fixedly installed on one side of the drying box, a first threaded rod fixedly installed on the power output shaft of the first motor, a threaded block threadedly installed on the outer edge of the first threaded rod, a first electric telescopic rod fixedly installed on the bottom of the threaded block, and a limit block fixedly installed on the top of the threaded block; a limit groove is opened on the top of the inner cavity of the drying box, the limit block is located in the inner cavity of the limit groove, and the bottom end of the first electric telescopic rod is fixedly installed on the top of the air outlet duct.
[0009] Furthermore, the adjustment mechanism is composed of a second motor fixedly installed on one side of the drying box, a second threaded rod fixedly installed on the power output shaft of the second motor, a threaded seat threadedly installed on the outer edge of the second threaded rod, and guide rods symmetrically installed on both sides of the threaded seat.
[0010] Furthermore, the rotating mechanism is composed of vertical plates symmetrically fixedly installed on both sides of the top of the threaded seat, a third motor fixedly installed on one side of the vertical plate, a rotating shaft fixedly installed on the power output shaft of the third motor, a driving gear fixedly installed on the rotating shaft, and a clamping assembly for clamping fixed parts.
[0011] Furthermore, the clamping assembly is composed of a connecting shaft movably mounted on the vertical plate, a second electric telescopic rod fixedly mounted on one end of the connecting shaft, a clamping plate fixedly mounted on one end of the second electric telescopic rod, and a driven gear fixedly mounted on the other end of the connecting shaft; the driven gear and the driving gear are arranged to mesh with each other.
[0012] Furthermore, the collecting mechanism is composed of a collecting box movably mounted on the top of the threaded seat, plug holes symmetrically arranged on both sides of the collecting box, a plug tube plugged into the vertical plate, a plug rod installed through the inner cavity of the plug tube, a connecting plate fixedly mounted on one end of the plug rod, a movable plate fixedly sleeved on the outer edge of the plug rod, and a plug spring fixedly mounted between the movable plate and the inner cavity of the plug tube; the adjacent ends of the two plug rods are plugged into the inner cavities of adjacent plug holes.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model discloses a high-efficiency drying device. The drying mechanism is arranged so that the position of the air outlet pipe can be adjusted according to the size of the parts, thereby improving the adaptability of the device and driving the air outlet pipe to move back and forth on the top of the parts for drying, thereby increasing the drying range of the air outlet pipe, accelerating the drying speed and improving the drying efficiency. During the drying process, the parts can be rotated by the rotating mechanism, thereby making it convenient for the device to carry out rotary drying of the electrophoretic coated parts, so that the parts are dried evenly and the production quality is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a high-efficiency drying device of the utility model;
[0017] Figure 2 This is a cross-sectional view of a component drying box of a high-efficiency drying device of the utility model;
[0018] Figure 3 This is a three-dimensional diagram of a component thread seat of a high-efficiency drying device of the utility model;
[0019] Figure 4 This is a cross-sectional view of a vertical plate of a component of a high-efficiency drying device of the utility model;
[0020] Figure 5 The utility model is a high-efficiency drying device Figure 4 Enlarged view of point A in the middle.
[0021] In the figure: 1. drying box; 2. movable door; 3. first motor; 4. first threaded rod; 5. threaded block; 6. limit block; 7. first electric telescopic rod; 8. air outlet pipe; 9. second motor; 10. second threaded rod; 11. threaded seat; 12. guide rod; 13. vertical plate; 14. driving gear; 15. driven gear; 16. second electric telescopic rod; 17. clamping plate; 18. collection box; 19. third motor; 20. hot air blower; 21. plug-in tube; 22. plug-in rod; 23. connecting plate; 24. movable plate; 25. plug-in spring. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the utility model, rather than all embodiments.
[0023] In the description of the present utility model, it should be understood that the terms "center", "lateral", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present utility model. When a mechanism is referred to as being "fixed to" another mechanism, it may be directly on the other mechanism or there may also be a centered mechanism. When a mechanism is considered to be "connected to" another mechanism, it may be directly connected to the other mechanism or there may be a centered mechanism at the same time. When a mechanism is considered to be "set on" another mechanism, it may be directly set on the other mechanism or there may be a centered mechanism at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0024] like Figures 1 to 5 As shown, the utility model is a high-efficiency drying device, comprising: a drying box 1, a movable door 2 movably installed on the front side of the drying box 1, a drying mechanism for drying parts, an adjusting mechanism for adjusting the position of parts, a rotating mechanism for rotating the parts during drying, and a collecting mechanism for collecting electrophoresis liquid;
[0025] First, the parts are placed in the drying box 1, and the parts are clamped and fixed by the clamping assembly. After the fixing is completed, the position of the parts is adjusted by the adjusting assembly. There is no need to manually adjust the position of the parts, which improves the work efficiency. The parts are dried by the drying mechanism. At the same time, the position of the air outlet 8 can be adjusted according to the size of the parts through the moving assembly, which improves the adaptability of the device, and can drive the air outlet 8 to move back and forth on the top of the parts for drying, thereby increasing the drying range of the air outlet 8, accelerating the drying speed, and improving the drying efficiency. During the drying process, the parts can be rotated by the rotating mechanism, so that the device is convenient for rotating and drying the electrophoretic coated parts, so that the parts are dried evenly, and the production quality is improved. At the same time, the electrophoretic liquid dripping from the parts can be collected by the collecting mechanism, thereby improving the utilization rate of the electrophoretic liquid.
[0026] The drying mechanism consists of a hot air blower 20 fixedly installed on one side of the drying box 1, a ventilation hose plugged into one side of the hot air blower 20, an air outlet pipe 8 fixedly installed at one end of the ventilation hose, and a moving component for driving the air outlet pipe 8 to move. By starting the hot air blower 20, hot air is transported from the ventilation hose to the air outlet pipe 8, and air is discharged downward through the air outlet pipe 8 to dry the parts.
[0027] The moving assembly is composed of a first motor 3 fixedly mounted on one side of the drying box 1, a first threaded rod 4 fixedly mounted on the power output shaft of the first motor 3, a threaded block 5 threadedly mounted on the outer edge of the first threaded rod 4, a first electric telescopic rod 7 fixedly mounted on the bottom of the threaded block 5, and a limit block 6 fixedly mounted on the top of the threaded block 5; a limit groove is provided on the top of the inner cavity of the drying box 1, and the limit block 6 is located in the inner cavity of the limit groove. The limit block 6 slides in the limit groove to limit the threaded block 5. The bottom end of the first electric telescopic rod 7 is fixedly mounted on the top of the air outlet pipe 8. By starting the first electric telescopic rod 7, the height of the air outlet pipe 8 can be adjusted by the first electric telescopic rod 7. By starting the first motor 3, the first threaded rod 4 can be driven to rotate. Since the first motor 3 is a forward and reverse motor, the first threaded rod 4 drives the threaded block 5 to move back and forth, thereby driving the air outlet pipe 8 to move back and forth on the top of the parts for drying, thereby increasing the drying range of the air outlet pipe 8, accelerating the drying speed, and improving the drying efficiency.
[0028] The adjusting mechanism is composed of a second motor 9 fixedly mounted on one side of the drying box 1, a second threaded rod 10 fixedly mounted on the power output shaft of the second motor 9, a threaded seat 11 threadedly mounted on the outer edge of the second threaded rod 10, and a guide rod 12 symmetrically installed on both sides of the threaded seat 11. By starting the second motor 9, the second threaded rod 10 is driven to rotate through the power output shaft of the second motor 9, and the threaded seat 11 is driven to move through the second threaded rod 10, thereby driving the parts to move to the bottom of the air outlet 8.
[0029] The rotating mechanism consists of vertical plates 13 symmetrically fixedly installed on both sides of the top of the threaded seat 11, a third motor 19 fixedly installed on one side of the vertical plate 13, a rotating shaft fixedly installed with the power output shaft of the third motor 19, a driving gear 14 fixedly installed with the rotating shaft, and a clamping assembly for clamping fixed parts. By starting the third motor 19, the rotating shaft is driven to rotate through the power output shaft of the third motor 19, the driving gear 14 is driven to rotate through the rotating shaft, and the driven gear 15 is driven to rotate through the driving gear 14, thereby driving the parts to rotate, so that the device is convenient for rotating and drying the electrophoretic coated parts, so that the parts are dried evenly, and the production quality is improved.
[0030] The clamping assembly consists of a linkage shaft movably mounted on the vertical plate 13, a second electric telescopic rod 16 fixedly mounted on one end of the linkage shaft, a clamping plate 17 fixedly mounted on one end of the second electric telescopic rod 16, and a driven gear 15 fixedly mounted on the other end of the linkage shaft; the driven gear 15 and the driving gear 14 are meshed with each other, and by starting the two second electric telescopic rods 16, the two second electric telescopic rods 16 drive the adjacent clamping plates 17 to approach each other, so that the parts can be clamped and fixed.
[0031] The collecting mechanism is composed of a collecting box 18 movably mounted on the top of the threaded seat 11, plug holes symmetrically opened on both sides of the collecting box 18, a plug tube 21 plugged into and mounted on the vertical plate 13, a plug rod 22 installed through the inner cavity of the plug tube 21, a connecting plate 23 fixedly mounted on one end of the plug rod 22, a movable plate 24 fixedly sleeved on the outer edge of the plug rod 22, and a plug spring 25 fixedly mounted between the movable plate 24 and the inner cavity of the plug tube 21; the adjacent ends of the two plug rods 22 are plugged into the inner cavities of adjacent plug holes and collected through the collecting box 18. After the collection is completed, the connecting plate 23 is pulled toward both sides, and the plug rod 22 is driven to move toward both sides through the connecting plate 23, so that the plug rod 22 is separated from the adjacent plug holes. At this time, the collecting box 18 can be easily disassembled, so as to facilitate the recycling of the electrophoretic liquid collected in the collecting box 18.
[0032] The utility model discloses a high-efficiency drying device. The drying mechanism is arranged so that the position of the air outlet pipe 8 can be adjusted according to the size of the parts, thereby improving the adaptability of the device and driving the air outlet pipe 8 to move back and forth on the top of the parts for drying, thereby increasing the drying range of the air outlet pipe 8, accelerating the drying speed and improving the drying efficiency. During the drying process, the parts can be rotated by the rotating mechanism, thereby making it convenient for the device to rotate and dry the electrophoretic coated parts, so that the parts are dried evenly and the production quality is improved.
[0033] Working principle: firstly, the parts are put into the drying box 1, and the parts are clamped and fixed by the clamping assembly, that is, by starting the two second electric telescopic rods 16, the two second electric telescopic rods 16 drive the adjacent clamping plates 17 to approach each other, so that the parts can be clamped and fixed. After the fixing is completed, the position of the parts is adjusted by the adjusting assembly, and there is no need to manually adjust the position of the parts, thereby improving the working efficiency, that is, by starting the second motor 9, the power output shaft of the second motor 9 drives the second threaded rod 10 to rotate, and the threaded seat 11 is driven to move by the second threaded rod 10, so that the parts can be driven to move to the bottom of the air outlet pipe 8. At this time, the parts are dried by the drying mechanism, that is, by starting the hot air blower 20, the hot air is transported from the ventilation hose to the air outlet pipe 8, and the air is discharged downward through the air outlet pipe 8 to dry the parts. At the same time, the moving assembly can be used to adjust the position of the air outlet pipe 8 according to the size of the parts, thereby improving the adaptability of the device, that is, by starting the first electric telescopic rod 7, the height of the air outlet pipe 8 can be adjusted by the first electric telescopic rod 7, and the first threaded rod 4 can be driven to rotate by starting the first motor 3. Since the first motor 3 is a forward and reverse motor, the first threaded rod 4 drives the threaded block 5 to move back and forth, thereby driving the air outlet 8 to move back and forth on the top of the parts for drying, thereby increasing the drying range of the air outlet 8, accelerating the drying speed, and improving the drying efficiency. During the drying process, the parts can be rotated by the rotating mechanism, that is, by starting the third motor 19, the power output shaft of the third motor 19 drives the rotating shaft to rotate, the rotating shaft drives the driving gear 14 to rotate, and the driving gear 14 drives the driven gear 15 to rotate, thereby driving The movable parts rotate, so that the device is convenient for rotary drying of the electrophoretic coated parts, so that the parts are dried evenly and the production quality is improved. At the same time, the electrophoretic liquid dripping from the parts can be collected by the collecting mechanism, thereby improving the utilization rate of the electrophoretic liquid, that is, it is collected by the collecting box 18. After the collection is completed, the connecting plate 23 is pulled to both sides, and the connecting plate 23 drives the plug rod 22 to move to both sides, so that the plug rod 22 is separated from the adjacent plug hole. At this time, the collecting box 18 can be easily disassembled to facilitate the recycling of the electrophoretic liquid collected in the collecting box 18.
[0034] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0035] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.
Claims
1. A high-efficiency drying device, characterized in that: include: A drying box, a movable door movably mounted on the front side of the drying box, a drying mechanism for drying parts, an adjusting mechanism for adjusting the position of parts, a rotating mechanism for rotating the parts during drying, and a collecting mechanism for collecting electrophoresis liquid; The drying mechanism is composed of a hot air blower fixedly installed on one side of the drying box, a ventilation hose plugged into and installed on one side of the hot air blower, an air outlet pipe fixedly installed at one end of the ventilation hose, and a moving component for driving the air outlet pipe to move.
2. A high-efficiency drying device as claimed in claim 1, characterized in that: The moving assembly consists of a first motor fixedly installed on one side of the drying box, a first threaded rod fixedly installed on the power output shaft of the first motor, a threaded block threadedly installed on the outer edge of the first threaded rod, a first electric telescopic rod fixedly installed on the bottom of the threaded block, and a limit block fixedly installed on the top of the threaded block; a limit groove is provided on the top of the inner cavity of the drying box, the limit block is located in the inner cavity of the limit groove, and the bottom end of the first electric telescopic rod is fixedly installed on the top of the air outlet pipe.
3. A high-efficiency drying device as claimed in claim 1, characterized in that: The adjustment mechanism consists of a second motor fixedly installed on one side of the drying box, a second threaded rod fixedly installed on the power output shaft of the second motor, a threaded seat threadedly installed on the outer edge of the second threaded rod, and guide rods symmetrically installed on both sides of the threaded seat.
4. A high-efficiency drying device as claimed in claim 3, characterized in that: The rotating mechanism consists of vertical plates symmetrically fixedly installed on both sides of the top of the threaded seat, a third motor fixedly installed on one side of the vertical plate, a rotating shaft fixedly installed on the power output shaft of the third motor, a driving gear fixedly installed on the rotating shaft, and a clamping assembly for clamping fixed parts.
5. A high-efficiency drying device as claimed in claim 4, characterized in that: The clamping assembly consists of a linkage shaft movably mounted on the vertical plate, a second electric telescopic rod fixedly mounted on one end of the linkage shaft, a clamping plate fixedly mounted on one end of the second electric telescopic rod, and a driven gear fixedly mounted on the other end of the linkage shaft; the driven gear and the driving gear are arranged to mesh with each other.
6. A high-efficiency drying device as claimed in claim 4, characterized in that: The collecting mechanism is composed of a collecting box movably mounted on the top of the threaded seat, plug holes symmetrically arranged on both sides of the collecting box, a plug tube plugged into the vertical plate, a plug rod installed through the inner cavity of the plug tube, a connecting plate fixedly mounted on one end of the plug rod, a movable plate fixedly sleeved on the outer edge of the plug rod, and a plug spring fixedly mounted between the movable plate and the inner cavity of the plug tube; the adjacent ends of the two plug rods are plugged into the inner cavities of adjacent plug holes.