Condensation pipe drying device

By designing a condensate pipe drying device with rotary plug rod and nozzle, the problem of uneven drying speed caused by the hot air fixing direction is solved, uniform drying and fixed-point drying on the outside of the condensate pipe are achieved, and production efficiency and drying efficiency are improved.

CN222335954UActive Publication Date: 2025-01-10HEFEI MINGZUN PRECISION TECH CO LTD
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Patent Information

Application Number
CN202423059625.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-01-10
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In the existing condensing tube drying device, the direction of hot air remaining in a fixed direction leads to uneven drying speed, especially the drying efficiency in the recessed position, which extends the drying time, reduces production efficiency and increases costs.

Method used

A drying device including a rotating and removable plug rod and a nozzle is designed. The nozzle rotates around the condenser tube, and combines an electric push rod and a visual detection unit to achieve uniform drying of the outside of the condenser tube, and is not easy to use by a fixed-point drying mechanism. Accurate treatment in the dry place.

Benefits of technology

The uniformity of drying efficiency in each part outside the condenser tube is achieved, the drying time is shortened, the production efficiency is improved, and the overall drying efficiency is improved through fixed-point drying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of condenser pipe cleaning, in particular to a condenser pipe drying device which comprises a spraying bin, a spraying assembly used for cleaning a condenser pipe is arranged in the spraying bin, a conveying assembly used for moving the condenser pipe is further arranged in the spraying bin, and a plurality of fixing bases are installed on the top of the conveying assembly. According to the utility model, the rotary and detachable insertion rod and the spray head rotate around the condensation pipe to uniformly dry the outer side of the condensation pipe, so that the drying efficiency of each part of the outer side of the condensation pipe is basically consistent, the single drying time is shortened, and the production efficiency is improved; after drying is conducted for a certain time, residual water still exists at the sunken or uneven position of the outer side of the condensation pipe, an electromagnet at the bottom of an inserting rod is inserted into a bottom inserting groove, a spray head on the outer side of the inserting rod conducts fixed-point drying on the condensation pipe, fixed-point drying on multiple positions, not prone to drying, of the outer side of the condensation pipe is achieved, and the overall drying efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of condenser tube cleaning, in particular to a condenser tube drying device. Background Art

[0002] The automobile condenser is a pipe used to cool and condense the refrigerant in the automobile air-conditioning system. It is mainly responsible for cooling the high-temperature and high-pressure refrigerant vapor discharged from the compressor and condensing it into liquid for subsequent expansion and evaporation processes, thereby realizing the refrigeration function of the automobile air-conditioning. During its production and manufacturing process, it needs to be cleaned, and some condensers are cleaned by spraying.

[0003] After cleaning, the condenser is dried. Some equipment uses hot air drying. The hot air maintains a fixed direction, which makes the drying speeds of different parts of the condenser different and the drying efficiency is low. Some recessed positions are not easily blown directly by hot air and the drying speed is slow. In order to ensure that the outside of the condenser is dried to the set requirements, the drying time needs to be extended, which reduces production efficiency and increases production costs. Summary of the invention

[0004] In response to the above problems, the present application provides a condenser drying device to solve the problem that the hot air maintains a fixed direction, resulting in different drying speeds in different parts of the condenser and low drying efficiency. Some recessed positions are not easily blown directly by hot air and the drying speed is slow. In order to ensure that the outside of the condenser is dried to the set requirements, the drying time needs to be extended, which reduces production efficiency and increases production costs.

[0005] A condenser tube drying device comprises a spray bin, a spray assembly for cleaning the condenser tube is arranged inside the spray bin, a conveying assembly for moving the condenser tube is also arranged, a plurality of fixed bases are installed on the top of the conveying assembly, a clamp for fixing the condenser tube is installed on the top of the fixed base, a drying mechanism is arranged at the end of the spray bin, the drying mechanism comprises a plurality of plug-in rods that can rotate around the condenser tube, a plurality of nozzles are fixedly installed on the outside of the plug-in rods, and the nozzles are connected with a high-pressure hot air blowing mechanism;

[0006] A plurality of fixing blocks are fixedly installed on the top of the fixing base, and the plug-in rods are plugged into the tops of the fixing blocks to perform fixed-point drying on the fixed positions of the condensing tubes.

[0007] Furthermore, a top electromagnet is fixedly mounted on the top of the plug-in rod, a mounting frame is mounted on the top of the top electromagnet, and a top slot which is slidably matched with the top electromagnet is provided at the bottom of the mounting frame.

[0008] Furthermore, the telescopic end of the electric push rod is fixedly mounted on the top of the mounting frame, and the output end of the motor is fixedly mounted on the top of the electric push rod.

[0009] Furthermore, a linear guide is fixedly installed on the top of the motor, and the linear guide is fixedly installed on the top of the spray bin.

[0010] Furthermore, a visual inspection unit is fixedly installed on the outer side of the plug-in rod, and the visual inspection unit is electrically connected to the motor.

[0011] Furthermore, a bottom electromagnet is fixedly installed at the bottom of the plug-in rod, and a bottom slot which is slidably matched with the bottom electromagnet is opened at the top of the fixed block.

[0012] The beneficial effects of the utility model are as follows:

[0013] The utility model discloses a condenser tube drying device, which adopts a rotating and detachable plug-in rod, and the nozzle rotates around the condenser tube to evenly dry the outside of the condenser tube, so that the drying efficiency of each part of the outside of the condenser tube is basically the same, thus shortening the single drying time and improving the production efficiency.

[0014] After drying for a certain period of time, there is still residual moisture in the concave or uneven areas on the outside of the condenser. The electromagnet at the bottom of the plug-in rod is inserted into the bottom slot, so that the nozzle on the outside of the plug-in rod can dry the condenser at a fixed point, thereby achieving fixed-point drying of multiple difficult-to-dry areas on the outside of the condenser, further improving the overall drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 A schematic diagram of the overall structure of a condenser tube drying device provided by the utility model;

[0017] Figure 2 A schematic diagram of the connection of an electric push rod of a condenser tube drying device provided by the utility model;

[0018] Figure 3 A schematic diagram of a plug-in rod connection of a condenser tube drying device provided by the utility model;

[0019] Figure 4 A schematic diagram of the structure of a fixing block of a condenser tube drying device provided by the utility model;

[0020] Figure 5 The utility model provides a schematic diagram of the mounting frame structure of a condenser tube drying device.

[0021] In the figure:

[0022] 1. Spray chamber; 2. Spray assembly; 3. Conveying assembly; 4. Linear guide; 5. Motor; 6. Electric push rod; 7. Mounting frame; 8. Spray head; 9. Visual inspection unit; 10. Plug-in rod; 11. Bottom electromagnet; 12. Top electromagnet; 13. Top slot; 14. Bottom slot; 15. Fixed block; 16. Fixed base. DETAILED DESCRIPTION

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the utility model will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the utility model, but does not constitute a limitation of the utility model.

[0024] As shown in Fig. 1-5, the embodiment of the utility model provides a condenser drying device, including a spray bin 1, a spray assembly 2 for cleaning the condenser is arranged inside the spray bin 1, and a conveying assembly 3 for moving the condenser is also arranged, a plurality of fixed bases 16 are installed on the top of the conveying assembly 3, a clamp for fixing the condenser is installed on the top of the fixed base 16, a drying mechanism is arranged at the end of the spray bin 1, and the drying mechanism includes a plurality of plug-in rods 10 that can rotate around the condenser, a plurality of nozzles 8 are fixedly installed on the outside of the plug-in rods 10, and the condenser is rotated and dried so that the drying efficiency of each part of the outside is basically the same, the single drying time is shortened, and the production efficiency is improved, and the nozzle 8 is connected with the high-pressure hot air blowing mechanism;

[0025] A plurality of fixed blocks 15 are fixedly mounted on the top of the fixed base 16, and the plug-in rod 10 is plugged into the top of the fixed block 15 to perform fixed-point drying on the fixed position of the condenser tube, thereby further improving the overall drying efficiency.

[0026] In this embodiment, the staff puts the condenser tube into the top fixture of the fixed base 16, moves it to the spray assembly 2 driven by the conveying assembly 3 for cleaning, and then conveys it to the drying area.

[0027] Specifically, a top electromagnet 12 is fixedly installed on the top of the plug-in rod 10. It is magnetic when powered on and loses its magnetism when powered off, which makes disassembly and assembly convenient. A mounting frame 7 is installed on the top of the top electromagnet 12. A top slot 13 that slides with the top electromagnet 12 is provided at the bottom of the mounting frame 7. The telescopic end of an electric push rod 6 is fixedly installed on the top of the mounting frame 7 to drive the mounting frame 7 to rise and fall. The output end of a motor 5 is fixedly installed on the top of the electric push rod 6 to drive the mounting frame 7 to rotate. A linear guide rail 4 is fixedly installed on the top of the motor 5 to drive the drying mechanism and the condenser to move synchronously. The conveying component 3 does not need to be paused, which improves efficiency. The linear guide rail 4 is fixedly installed on the top of the spray bin 1.

[0028] In this embodiment, when the fixed base 16 moves to the bottom of the mounting frame 7, the linear guide rail 4 moves to drive the mounting frame 7 and the fixed base 16 to move synchronously, the telescopic end of the electric push rod 6 extends, driving the nozzle 8 to descend to the periphery of the condenser tube, and the motor 5 rotates, driving the plug-in rod 10 and the nozzle 8 to rotate around the condenser tube, thereby evenly drying the outside of the condenser tube, making the drying efficiency of various parts on the outside of the condenser tube basically the same, thereby shortening the single drying time and improving production efficiency.

[0029] Specifically, a visual inspection unit 9 is fixedly installed on the outer side of the plug-in rod 10 for detecting the dryness of the outer side of the condenser tube. The visual inspection unit 9 is electrically connected to the motor 5 .

[0030] In this embodiment, after drying for a certain period of time, there is still residual moisture in the concave or uneven parts of the outer side of the condenser tube. The visual detection unit 9 detects the dryness of the outer side of the condenser tube and controls the rotation of the motor 5 through the data processor.

[0031] Specifically, a bottom electromagnet 11 is fixedly installed at the bottom of the plug-in rod 10 , and a bottom slot 14 slidably matched with the bottom electromagnet 11 is formed on the top of the fixing block 15 .

[0032] In this embodiment, the motor 5 rotates to rotate the plug-in rod 10 to the top of the corresponding fixed block 15, and the telescopic end of the electric push rod 6 is extended, so that the bottom electromagnet 11 of one of the plug-in rods 10 is inserted into the bottom slot 14, the top electromagnet 12 is powered off and the bottom electromagnet 11 is powered on, so that the nozzle 8 on the outside of this plug-in rod 10 can dry the condenser at a fixed point, the telescopic end of the electric push rod 6 is shortened, and the motor 5 rotates to rotate the remaining plug-in rods 10 to the top of the corresponding fixed block 15, so as to achieve fixed-point drying of multiple places on the outside of the condenser that are not easy to dry, thereby further improving the overall drying efficiency.

[0033] How it works:

[0034] The staff puts the condenser tube into the top fixture of the fixed base 16, moves it to the spray assembly 2 for cleaning under the drive of the conveying assembly 3, and then transports it to the drying area. When the fixed base 16 moves to the bottom of the mounting frame 7, the linear guide rail 4 moves to drive the mounting frame 7 and the fixed base 16 to move synchronously;

[0035] The telescopic end of the electric push rod 6 extends, driving the nozzle 8 to descend to the periphery of the condenser tube, and the motor 5 rotates, driving the plug rod 10 and the nozzle 8 to rotate around the condenser tube, drying the outer side of the condenser tube evenly, making the drying efficiency of each part of the outer side basically the same, shortening the single drying time and improving the production efficiency;

[0036] After drying for a certain period of time, there is still residual moisture in the concave or uneven parts on the outside of the condenser. The visual inspection unit 9 detects the drying condition of the outside of the condenser and controls the motor 5 to rotate through the data processor. The motor 5 rotates to rotate the plug-in rod 10 to the top of the corresponding fixed block 15, and the telescopic end of the electric push rod 6 is extended, so that the bottom electromagnet 11 of one of the plug-in rods 10 is inserted into the bottom slot 14, the top electromagnet 12 is powered off and the bottom electromagnet 11 is powered on, so that the nozzle 8 on the outside of this plug-in rod 10 can dry the condenser at a fixed point. The telescopic end of the electric push rod 6 is shortened, and the motor 5 rotates to rotate the remaining plug-in rods 10 to the top of the corresponding fixed block 15, so as to achieve fixed-point drying of multiple places on the outside of the condenser that are not easy to dry, thereby further improving the overall drying efficiency.

[0037] The subsequent resetting of the plug rod 10 and other components will not be described in detail herein.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A condenser tube drying device, comprising a spray chamber (1), wherein a spray assembly (2) for cleaning the condenser tube is arranged inside the spray chamber (1), and a conveying assembly (3) for moving the condenser tube is also arranged, wherein a plurality of fixed bases (16) are installed on the top of the conveying assembly (3), and a clamp for fixing the condenser tube is installed on the top of the fixed base (16), wherein: The end of the spray bin (1) is provided with a drying mechanism, the drying mechanism comprising a plurality of plug-in rods (10) that can rotate around the condenser tube, a plurality of spray heads (8) are fixedly mounted on the outside of the plug-in rods (10), and the spray heads (8) are connected to the high-pressure hot air blowing mechanism; A plurality of fixed blocks (15) are fixedly mounted on the top of the fixed base (16), and the plug-in rod (10) is plugged into the top of the fixed block (15) to perform fixed-point drying on the fixed position of the condenser tube.

2. A condenser tube drying device according to claim 1, characterized in that: A top electromagnet (12) is fixedly mounted on the top of the plug-in rod (10), a mounting frame (7) is mounted on the top of the top electromagnet (12), and a top slot (13) is provided at the bottom of the mounting frame (7) for slidingly cooperating with the top electromagnet (12).

3. A condenser tube drying device according to claim 2, characterized in that: The telescopic end of the electric push rod (6) is fixedly mounted on the top of the mounting frame (7), and the output end of the motor (5) is fixedly mounted on the top of the electric push rod (6).

4. A condenser tube drying device according to claim 3, characterized in that: A linear guide rail (4) is fixedly mounted on the top of the motor (5), and the linear guide rail (4) is fixedly mounted on the top of the spray chamber (1).

5. The condenser tube drying device according to claim 1, characterized in that: A visual detection unit (9) is fixedly mounted on the outside of the plug-in rod (10), and the visual detection unit (9) is electrically connected to the motor (5).

6. The condenser tube drying device according to claim 1, characterized in that: A bottom electromagnet (11) is fixedly mounted on the bottom of the plug-in rod (10), and a bottom slot (14) is provided on the top of the fixed block (15) for slidingly cooperating with the bottom electromagnet (11).