Waste heat recycling device convenient to install
By designing a waste heat recovery device for easy installation in a tunnel kiln, dust and impurities are effectively filtered using filter plates and rotary components, and the heat recovery efficiency is improved through splicing of multiple devices, which solves the problem of ash affecting the appearance of the finished product in the prior art. and the problem of low heat recovery efficiency.
Patent Information
- Application Number
- CN202420945404.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-06
Smart Images

Figure CN222336078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tunnel kilns, in particular to a waste heat recovery and utilization device which is easy to install. Background Art
[0002] The tunnel kiln is a tunnel-like kiln built of refractory materials, thermal insulation materials and building materials, equipped with kiln cars and other vehicles. It is a modern continuous firing thermal equipment, widely used in the firing of bricks and ceramic products.
[0003] In the existing waste heat recovery device, a pipe is usually used to connect the firing zone and the preheating zone. This design does not filter the high-temperature air, which will cause the pipe to be filled with ash and impurities after long-term use, affecting the appearance of the fired products. In addition, when the firing zone of the tunnel kiln is long, the heat recovery efficiency of one pipe is extremely limited. Therefore, the utility model provides a waste heat recovery device that is easy to install to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art and to propose a waste heat recovery device which is easy to install. The device can filter the dust and impurities in the firing zone and pass them into the preheating zone to prevent the accumulation of dust in the pipeline after long-term use, which may affect the surface cleanliness of the fired products. A plurality of the devices can be quickly spliced. The design of connecting a plurality of devices enables the device to be adapted to tunnel kilns with excessively long firing zones.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste heat recovery and utilization device that is easy to install, comprising a bellows and a mounting seat, a No. 3 pipe is fixedly arranged at the center of one side of the bellows, a No. 1 rotating member is fixedly sleeved on one side of the outer wall of the No. 3 pipe, ventilation ducts are fixedly arranged at the centers of the front and rear end surfaces of the outer wall of the bellows, a clamping block is fixedly arranged at the center of one side of the two ventilation ducts, close to the rear end, a clamping box is fixedly arranged at the center of the other side of the two ventilation ducts, close to the front end, a gear is rotatably arranged at the center of the bottom end surface of the inner wall of the clamping box, a sliding groove is provided at the center of the lower end surface of the outer wall of the clamping box, close to the rear end, an embedding groove is provided at the upper end of the inner wall of the sliding groove, a sliding block is slidably arranged in the sliding groove, and a rebound groove is provided at the upper end surface of the sliding block, and a rebound groove is provided at one side;
[0006] A fixing mechanism is movably arranged in the rebound groove, and the fixing mechanism includes an insert block, a rebound spring and a pull rod. Mounting cylinders are embedded in the centers of the front and rear ends of the inner wall of the bellows, and fans are rotatably arranged in the two mounting cylinders. A No. 1 pipe is fixedly arranged at the center of one side of the mounting seat, and a connecting pipe is threadedly sleeved on the outer wall of the No. 1 pipe near one side. A primary filter plate is fixedly arranged on one side of the inner wall of the connecting pipe, and a clamping groove is provided on the other side of the inner wall of the connecting pipe, and a secondary filter plate is slidably clamped in the clamping groove, a No. 2 pipe is threadedly sleeved in the clamping groove, and a No. 2 rotating member is fixedly sleeved on one side of the No. 2 pipe;
[0007] Through the above technical scheme, the effect of filtering the slag and dust in the tunnel kiln can be achieved, and the connecting pipe can be quickly disassembled to facilitate the cleaning of the two filter plates in the connecting pipe. When the firing zone is too long, multiple devices can be spliced to improve the device's recovery efficiency of the high-temperature air inside the firing zone.
[0008] Further, it is characterized in that: the rebound spring is fixedly arranged at the center of the bottom end surface of the inner wall of the rebound groove, an insert is fixedly arranged on the upper end surface of the rebound spring, a pull rod is fixedly arranged at the center of the lower end surface of the insert, the pull rod passes through the bottom end surface of the inner wall of the rebound groove, and the insert is slidably arranged in the rebound groove;
[0009] Through the above technical solution, the position of the slider can be fixed, and the gear can be unlocked to rotate, so that the clamping block can be easily embedded in the clamping box.
[0010] Furthermore, mounting brackets are fixedly arranged at both upper and lower ends of one side of the inner wall of the two mounting tubes, mounting boxes are fixedly arranged at the center of the opposite side of two mounting brackets located in the same mounting tube among the four mounting brackets, motors are fixedly arranged in the two mounting boxes, and the two fans are fixedly arranged at the output ends of the two motors respectively;
[0011] The above technical solution makes it easy to fix the positions of the fan and the motor, thereby achieving the effect of accelerating the air circulation speed in the ventilation duct.
[0012] Furthermore, a clamping groove is provided on one side of the second rotating member, a clamping ring is fixedly provided on one side of the first rotating member, the clamping ring is rotatably clamped in the clamping groove, and the second rotating member is rotatably provided on one side of the first rotating member through the clamping ring and the clamping groove;
[0013] Through the above technical solution, the No. 2 pipeline and the connecting pipeline can be quickly disconnected by rotating the No. 2 rotating member.
[0014] Furthermore, a compression spring is fixedly arranged at the center of one side of the inner wall of the sliding groove, and one side of the compression spring is fixedly arranged at the center of one side of the sliding block;
[0015] Through the above technical solution, it is convenient to limit and fix the rotation angle of the gear to improve the connection strength between the two devices.
[0016] Furthermore, the clamping block is embedded in the clamping box, a plurality of tooth grooves are provided on the lower end surface of the clamping block, and the gear and the clamping block are meshed through the plurality of tooth grooves;
[0017] Through the above technical solution, the tooth groove design can be used to fix the moving range of the clamping block through the gear meshing therewith after the clamping block is embedded in the clamping box.
[0018] Furthermore, screw holes are provided through the center of one side of the mounting seat near the upper and lower ends, handles are fixedly provided at the upper and lower ends of the outer wall of the second rotating member, and universal wheels are rotatably provided near the four corners of the lower end surface of the bellows;
[0019] The above technical solution makes it easy to install the device, and the design of the universal wheels and handles makes it more convenient and smoother to disassemble and assemble the connecting pipes.
[0020] The utility model has the following beneficial effects:
[0021] 1. The utility model proposes a waste heat recovery and utilization device which is easy to install. When in use, the ash and fine dust generated by the high-temperature combustion in the burning zone can be filtered through the first filter plate and the second filter plate. At the same time, the design of the No. 1 rotating part and the No. 2 rotating part cooperating with each other can drive the No. 2 pipe to rotate when the second transmission rod is rotated, which is convenient for quick disassembly of the connecting pipe, thereby achieving the effect of removing the connecting pipe for cleaning.
[0022] 2. The utility model proposes a waste heat recovery device which is easy to install. The device embeds a clamping block into a clamping box and drives the gear to rotate through the tooth groove at the bottom of the clamping block. At the same time, the sliding block can be pushed by a compression spring to embed between two clamping teeth on the gear, so that the position of the clamping block in the clamping box can be limited by limiting the rotation angle of the gear. A plurality of such devices can be arranged in series, which solves the problem of low heat recovery rate of a pipeline when the burning zone is long. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is an axonometric schematic diagram of the utility model;
[0024] Figure 2 It is a front cross-sectional schematic diagram of the utility model;
[0025] Figure 3 It is a side sectional schematic diagram of the utility model;
[0026] Figure 4 This is an axonometric diagram of the second rotating member of the utility model;
[0027] Figure 5 This is an axonometric diagram of a rotating member No. 1 of the utility model;
[0028] Figure 6 It is a side cross-sectional schematic diagram of the clamping box of the utility model;
[0029] Figure 7 For the utility model Figure 6 Enlarged schematic diagram at point A in the middle.
[0030] Legend:
[0031] 1. Bellows; 2. Ventilation duct; 3. Mounting seat; 4. Screw hole; 5. Pipe No. 1; 6. Connecting pipe; 7. Pipe No. 2; 8. Snap-in block; 9. Snap-in box; 10. Tooth groove; 11. Universal wheel; 12. Handle; 13. Mounting tube; 14. Fan; 15. Mounting box; 16. Motor; 17. Mounting frame; 18. Pipe No. 3; 19. Rotating part No. 1; 20. Rotating part No. 2; 21. Snap-in groove; 22. Secondary filter plate; 23. Primary filter plate; 24. Snap-in groove; 25. Snap ring; 26. Gear; 27. Embedded groove; 28. Sliding groove; 29. Extrusion spring; 30. Sliding block; 31. Fixing mechanism; 32. Rebound groove; 3101. Embedded block; 3102. Rebound spring; 3103. Pull rod. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0033] Reference Figure 1-7, the utility model provides an embodiment: a waste heat recovery and utilization device that is easy to install, including a bellows 1 and a mounting seat 3, a No. 3 pipe 18 is fixedly arranged at the center of one side of the bellows 1, a No. 1 rotating member 19 is fixedly sleeved on one side of the outer wall of the No. 3 pipe 18, a ventilation duct 2 is fixedly arranged at the center of both front and rear end surfaces of the outer wall of the bellows 1, a clamping block 8 is fixedly arranged at the center of one side of the two ventilation ducts 2, and a clamping box 9 is fixedly arranged at the center of the other side of the two ventilation ducts 2, and the clamping box 9 can cooperate with the clamping block 8 to assemble multiple devices, so as to extend the distance of the ventilation ducts 2 to facilitate the improvement of the waste heat recovery efficiency for a longer burning zone;
[0034] A gear 26 is rotatably arranged at the center of the bottom end face of the inner wall of the snap-in box 9. The gear 26 can limit its own rotation angle through a sliding block 30, and cooperate with a plurality of tooth grooves 10 to fix the position of the snap-in block 8. A sliding groove 28 is provided at the center of the lower end face of the outer wall of the snap-in box 9 near the rear end, and an embedding groove 27 is provided at the upper end of the inner wall of the sliding groove 28 near one side. A sliding block 30 is slidably arranged in the sliding groove 28, and a rebound groove 32 is provided at the upper end face of the sliding block 30 near one side.
[0035] A fixing mechanism 31 is movably arranged in the rebound groove 32. The position of the sliding block 30 can be restricted by the design of the fixing mechanism 31, so that the sliding block 30 will not restrict the rotation angle of the gear 26 during the splicing process. The fixing mechanism 31 includes an insert block 3101, a rebound spring 3102 and a pull rod 3103. The center of the front and rear ends of the inner wall of the bellows 1 are embedded with mounting tubes 13, and fans 14 are rotatably arranged in the two mounting tubes 13. A No. 1 pipe 5 is fixedly arranged at the center of one side of the mounting seat 3, and a connecting pipe 6 is threadedly arranged near one side of the outer wall of the No. 1 pipe 5.
[0036] A primary filter plate 23 is fixedly provided on one side of the inner wall of the connecting pipe 6, which can filter large pieces of residue. A snap-in groove 21 is provided on the other side of the inner wall of the connecting pipe 6, and a secondary filter plate 22 is slidably snap-fitted in the snap-in groove 21 to filter fine dust. A No. 2 pipe 7 is threadedly sleeved in the snap-in groove 21, and a No. 2 rotating part 20 is fixedly sleeved on one side of the No. 2 pipe 7.
[0037] When in use, the mounting seat 3 is directly fixed to the firing zone of the tunnel kiln through the screw hole 4, and then the motor 16 fixed in the mounting tube 13 through the mounting box 15 and the mounting frame 17 is started, and the fan 14 is driven to rotate by the motor 16, and the hot air is blown into the preheating zone along the ventilation duct 2 through the fan 14 to increase the temperature of the preheating zone and reduce the loss of fuel on the preheating kiln body. During the blowing process, the hot air is blown into the connecting pipe 6 along the No. 1 pipe 5 from the firing zone, and the slag in the hot air is filtered between the No. 1 pipe 5 and the connecting pipe 6 through the primary filter plate 23, and the fine dust in the hot air is filtered when passing through the secondary filter plate 22, so as to prevent the wind blown into the preheating zone from coating the dust and slag on the firing blank during long-term use, affecting the cleanliness of the surface of the fired product;
[0038] When used for a long time, the primary filter plate 23 and the secondary filter plate 22 will be clogged with dust. At this time, hold the handle 12 and adjust the No. 2 rotating member 20 to one side through the clamping groove 24 and the clamping ring 25, and fix the No. 1 rotating member 19 through the No. 3 pipe 18, so that the No. 2 rotating member 20 drives the No. 2 pipe 7 to rotate and escape from the clamping groove 21, and when the No. 2 pipe 7 escapes from the clamping groove 21, the friction between the bellows 1 and the ground is reduced through the universal wheel 11, and then the connecting pipe 6 is rotated to one side to remove the connecting pipe 6 from the outer wall of the No. 1 pipe 5, and then the secondary filter plate 22 is taken out along the clamping groove 21, and the secondary filter plate 22 and the primary filter plate 23 are cleaned;
[0039] When the kiln body firing zone is long, the efficiency of waste heat recovery using a single ventilation duct 2 will slow down, resulting in heat loss. At this time, the two devices can be spliced through the clamping block 8 and the clamping box 9, and the clamping block 8 is embedded in the clamping box 9, and the multiple tooth grooves 10 under the clamping block 8 are engaged with the gear 26, so that when the clamping block 8 moves in the clamping box 9, the gear 26 rotates synchronously with the movement of the clamping block 8. When the two ventilation ducts 2 are clamped, the pull rod 3103 is pulled downward to make the embedding block 3101 disengage from the embedding groove 27. At this time, the sliding block 30 is embedded between the two teeth on the gear 26 under the action of the extrusion spring 29. The rotation angle of the gear 26 is limited to achieve the effect of fixing the position of the clamping block 8 in the clamping box 9, thereby preventing the two ventilation ducts 2 from being disconnected during use.
[0040] Working principle: The slag and dust in the high-temperature air in the kiln are filtered through the primary filter plate 23 and the secondary filter plate 22 to prevent the dust from affecting the surface finish of the fired product, and the No. 1 rotating part 19 and the No. 2 rotating part 20 can cooperate with the No. 2 pipe 7 to realize the rapid installation and disassembly of the connecting pipe 6, which is convenient for cleaning the primary filter plate 23 and the secondary filter plate 22. At the same time, multiple devices can be connected through the clamping block 8 and the clamping box 9, which can extend the length of the ventilation duct 2 and avoid the problem of large amount of heat loss caused by slow ventilation efficiency of the single ventilation duct 2 due to the long firing zone.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A waste heat recovery device that is easy to install, comprising a wind box (1) and a mounting base (3), characterized in that: A third pipe (18) is fixedly arranged at the center of one side of the bellows (1), a first rotating member (19) is fixedly sleeved on one side of the outer wall of the third pipe (18), ventilation pipes (2) are fixedly arranged at the centers of both front and rear end surfaces of the outer wall of the bellows (1), a clamping block (8) is fixedly arranged at the center of one side of one of the two ventilation pipes (2) at the rear end, a clamping box (9) is fixedly arranged at the center of the other side of the two ventilation pipes (2) at the front end, a gear (26) is rotatably arranged at the center of the bottom end surface of the inner wall of the clamping box (9), a sliding groove (28) is provided at the center of the lower end surface of the outer wall of the clamping box (9) at the rear end, an embedding groove (27) is provided at the upper end of the inner wall of the sliding groove (28) near one side, a sliding block (30) is slidably arranged in the sliding groove (28), and a rebound groove (32) is provided at the upper end surface of the sliding block (30) near one side; A fixing mechanism (31) is movably arranged in the rebound groove (32), and the fixing mechanism (31) comprises an insert (3101), a rebound spring (3102) and a pull rod (3103). A mounting tube (13) is embedded in the centers of the front and rear ends of the inner wall of the bellows (1), and fans (14) are rotatably arranged in the two mounting tubes (13). A No. 1 pipe (5) is fixedly arranged at the center of one side of the mounting seat (3), and a connecting pipe (6) is threadedly sleeved near one side of the outer wall of the No. 1 pipe (5). A primary filter plate (23) is fixedly arranged on one side of the inner wall of the connecting pipe (6), and a clamping groove (21) is provided on the other side of the inner wall of the connecting pipe (6). A secondary filter plate (22) is slidably clamped in the clamping groove (21), and a No. 2 pipe (7) is threadedly sleeved in the clamping groove (21), and a No. 2 rotating member (20) is fixedly sleeved on one side of the No. 2 pipe (7).
2. The waste heat recovery device that is easy to install according to claim 1 is characterized in that: The rebound spring (3102) is fixedly arranged at the center of the bottom end surface of the inner wall of the rebound groove (32), the upper end surface of the rebound spring (3102) is fixedly provided with an insert (3101), and the center of the lower end surface of the insert (3101) is fixedly provided with a pull rod (3103), the pull rod (3103) passes through the bottom end surface of the inner wall of the rebound groove (32), and the insert (3101) is slidably arranged in the rebound groove (32).
3. The waste heat recovery device that is easy to install according to claim 1 is characterized in that: Mounting frames (17) are fixedly arranged at both upper and lower ends of one side of the inner wall of the two mounting tubes (13); two mounting frames (17) located in the same mounting tube (13) among the four mounting frames (17) are fixedly arranged at the center of the opposite side of each other; a motor (16) is fixedly arranged in each of the two mounting boxes (15); and the two fans (14) are respectively fixedly arranged at the output ends of the two motors (16).
4. The waste heat recovery device that is easy to install according to claim 1 is characterized in that: A clamping groove (24) is provided on one side of the second rotating member (20), a clamping ring (25) is fixedly provided on one side of the first rotating member (19), the clamping ring (25) is rotatably clamped in the clamping groove (24), and the second rotating member (20) is rotatably provided on one side of the first rotating member (19) via the clamping ring (25) and the clamping groove (24).
5. The waste heat recovery device that is easy to install according to claim 1 is characterized in that: A compression spring (29) is fixedly arranged at the center of one side of the inner wall of the sliding groove (28), and one side of the compression spring (29) is fixedly arranged at the center of one side of the sliding block (30).
6. The waste heat recovery device that is easy to install according to claim 1 is characterized in that: The clamping block (8) is embedded in the clamping box (9), a plurality of tooth grooves (10) are provided on the lower end surface of the clamping block (8), and the gear (26) is meshed with the clamping block (8) via the plurality of tooth grooves (10).
7. The waste heat recovery device that is easy to install according to claim 1 is characterized in that: Screw holes (4) are provided through the center of one side of the mounting seat (3) near the upper and lower ends, handles (12) are fixedly provided at the upper and lower ends of the outer wall of the second rotating member (20), and universal wheels (11) are rotatably provided near the four corners of the lower end surface of the bellows (1).