Micro-channel heat exchanger with vertically inserted fins

By designing a vertically inserted finned microchannel heat exchanger, the cooling water is filtered using an activated carbon layer and a filter screen, and then circulated by a water pump and a fan for heat dissipation. This solves the problem of dust and impurities adsorbing on the fins, improves heat dissipation efficiency, and simplifies equipment maintenance.

CN222336144UActive Publication Date: 2025-01-10TAIZHOU HENGDA HEAT EXCHANGE EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421118235.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-10
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In existing microchannel heat exchangers, dust and impurities easily adhere to the fins during air-cooling and water-cooling processes, resulting in low cooling efficiency and difficulties.

Method used

A vertically inserted finned microchannel heat exchanger was designed, comprising a shell mechanism, a cooling mechanism, a heat exchange mechanism, and a liquid storage mechanism. Cooling water is filtered using an activated carbon layer and a filter screen, and heat dissipation is achieved through circulation using a water pump and a fan. Leakage is prevented by a sealing gasket.

Benefits of technology

It effectively prevents the adsorption of impurities on the fin surface, improves heat dissipation efficiency, facilitates equipment disassembly and maintenance, prevents leakage, and ensures stable heat exchange effect.

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Abstract

The utility model discloses a vertically inserted fin microchannel heat exchanger, including shell mechanism, cooling mechanism, heat exchange mechanism and liquid storage mechanism, the right side of the front end of shell mechanism is fixedly connected to the rear end of cooling mechanism, the right end of shell mechanism is fixedly connected to the left end of liquid storage mechanism, and the right end of shell mechanism is fixedly connected to the left end of liquid storage mechanism. And the interior of the shell mechanism is fixedly mounted on the outer wall of the heat exchange mechanism. The cooling device is easy to operate, cooling water is guided into the storage box and filtered through an activated carbon layer and a filter screen in the storage box, impurities in the cooling water are prevented from being adsorbed to the surfaces of fins, and the phenomenon that the fins are difficult to dissipate heat is avoided; and the fan is started to dissipate heat of the recycled cooling water, the cooled cooling water is guided into the storage box through the second water pump to be recycled, and sealing gaskets are arranged between the input pipe and the heat exchange pipe and between the connecting sleeve and the shell correspondingly, so that liquid and gas leakage of the equipment can be prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heat exchangers, and particularly relates to a vertically inserted fin microchannel heat exchanger. Background Art

[0002] Microchannel, also known as microchannel heat exchanger, is a heat exchanger with a channel equivalent diameter of 10-1000μm. There are dozens of tiny channels in the flat tubes of this heat exchanger, which are connected to circular headers at both ends. Partitions are set in the header to divide the heat exchanger flow channel into several processes.

[0003] Among them, the publication number CN203231587U discloses a microchannel parallel flow heat exchanger, including a leeward side and a windward side. The microchannel parallel flow heat exchanger includes two headers, a number of flat tubes connected between the headers and spaced parallel to each other, and a number of fins connected to the flat tubes and spaced parallel to each other. The header is arranged vertically, the flat tubes are arranged horizontally, and the fins are arranged vertically. Each fin has a number of slots on the windward side, and a number of flat tubes are inserted into the slots accordingly. The cross section of each flat tube is wedge-shaped, and the thickness of each flat tube gradually decreases from the windward side to the leeward side. The slots of the fins are adapted to the cross section of the flat tubes. When used, the airflow blows from the windward side to the leeward side, and the condensed water will flow on the fins with the airflow to the part of the fins on the leeward side, and then flow away along the part of the fins to avoid the condensed water staying on the fins.

[0004] However, there are still problems. The existing microchannel heat exchanger adopts air cooling, and the dust in the cooling process is adsorbed on the fins, resulting in low fin cooling efficiency. Water cooling lacks filtration, which causes impurities in the water to be adsorbed on the fin surface, causing cooling difficulties. Therefore, a vertically inserted fin microchannel heat exchanger is proposed to address the above problems. Utility Model Content

[0005] The utility model aims to provide a vertically inserted fin microchannel heat exchanger to solve the technical problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the specific technical scheme of the utility model is as follows: a vertically inserted fin microchannel heat exchanger, comprising a shell mechanism, a cooling mechanism, a heat exchange mechanism and a liquid storage mechanism, wherein the front right side of the shell mechanism is fixedly connected to the rear end of the cooling mechanism, the right end of the shell mechanism is fixedly connected to the left end of the liquid storage mechanism, and the interior of the shell mechanism is fixedly installed on the outer wall of the heat exchange mechanism;

[0007] The cooling mechanism comprises a cooling box, a first water pump, and a first water pipe fan, wherein the top of the left end of the cooling box is fixedly connected to the right end of the first water pump, the output end of the first water pump is fixedly connected to one end of the first water pipe, one end of the first water pipe is connected to the top of the cooling box, and the front of the cooling box is fixedly mounted on the outer wall of the fan;

[0008] The heat exchange mechanism includes a connecting sleeve, a heat exchange tube, fins, a sealing gasket, an input pipe and a collecting bucket. The outer wall of the connecting sleeve is fixedly connected to the shell by bolts, the inner wall of the connecting sleeve is fixedly connected to the outer wall of the heat exchange tube, the outer wall of the heat exchange tube is fixedly connected to a plurality of fins arranged at equal distances, the bottom end of the heat exchange tube and the bottom end of the connecting sleeve are respectively fixedly installed with sealing gaskets, the bottom end of the sealing gasket is tightly fitted with the input pipe, and the bottom end of the input pipe is through-connected to the collecting bucket.

[0009] Preferably, the shell mechanism includes a shell, a connecting square tube, an insertion rod, a material storage box and a connecting pipe, the top four corners of the shell are respectively fixedly connected to the bottom end of the connecting square tube, the top of the connecting square tube is internally slidably connected to the outer wall of the insertion rod, the top of the insertion rod is fixedly connected to the bottom end of the material storage box, and the bottom end of the material storage box is through-connected to a number of equidistantly arranged connecting pipes.

[0010] Preferably, the cooling mechanism also includes a second water pump and a second water pipe, the right bottom end of the cooling box is fixedly connected to the left end of the second water pump, the output end of the second water pump is through-connected to one end of the second water pipe, and one end of the second water pipe is through-connected to a storage box.

[0011] Preferably, the liquid storage mechanism includes a storage box, a feed pipe, a support frame, an activated carbon layer and a filter screen, the interior of the storage box is slidably connected to the outer wall of the support frame, the interior of the support frame is fixedly connected to the activated carbon layer and the filter screen, and the top of the right end of the storage box is connected to the left end of the feed pipe.

[0012] Preferably, the outer wall of the connecting tube is slidably connected to the top end of the heat exchange tube.

[0013] Preferably, the bottom end of the collecting hopper is tightly fitted with the inner bottom end of the shell.

[0014] Preferably, the front end of the shell is fixedly connected to the rear end of the cooling box, and the right end of the shell is fixedly connected to the left end of the storage box.

[0015] The vertically inserted fin microchannel heat exchanger of the utility model has the following advantages:

[0016] 1. The vertically inserted fin microchannel heat exchanger guides the cooling water into the interior of the storage box and filters it through the internal activated carbon layer and filter net to prevent impurities in the cooling water from being adsorbed on the surface of the fins, causing difficulty in heat dissipation of the fins. The cooling water inside the shell is extracted by starting the first water pump and introduced into the interior of the cooling box, and the fan is started to dissipate the heat of the recovered cooling water. The cooling water after heat dissipation is introduced into the interior of the storage box through the second water pump for recycling.

[0017] 2. The storage box can be disassembled and cleaned by pulling it out from the inside of the connecting square tube along the insertion rod and sliding the connecting pipe out of the inside of the heat exchange tube, and the heat exchange device can be disassembled and maintained by removing the connecting sleeve on the outside of the heat exchange tube and sliding the heat exchange tube out of the shell. Sealing gaskets are provided between the input pipe and the heat exchange tube and between the connecting sleeve and the shell respectively, which can prevent the equipment from leaking liquid and gas and prevent poor heat exchange effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the following is a brief introduction to the drawings required for use in the implementation mode. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the internal cross-sectional structure of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the heat exchange mechanism of the utility model;

[0022] Figure 4 For this utility model Figure 2 A schematic diagram of the partially enlarged structure at center A;

[0023] Explanation of the marks in the figure: 1. Shell mechanism; 101. Shell; 102. Connecting square cylinder; 103. Insert rod; 104. Storage box; 105. Connecting pipe; 2. Cooling mechanism; 201. Cooling box; 202. First water pump; 203. Second water pump; 204. First water pipe; 205. Second water pipe; 206. Fan; 3. Heat exchange mechanism; 301. Connecting sleeve; 302. Heat exchange pipe; 303. Fin; 304. Sealing gasket; 305. Input pipe; 306. Collecting bucket; 4. Liquid storage mechanism; 401. Storage box; 402. Feed pipe; 403. Support frame; 404. Activated carbon layer; 405. Filter. DETAILED DESCRIPTION

[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0025] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0027] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0028] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0029] In order to better understand the purpose, structure and function of the utility model, the vertically inserted fin microchannel heat exchanger of the utility model is further described in detail below in conjunction with the accompanying drawings.

[0030] like Figure 1-4 As shown, the vertically inserted fin 303 microchannel heat exchanger of the utility model comprises a shell mechanism 1, a cooling mechanism 2, a heat exchange mechanism 3 and a liquid storage mechanism 4, the front right side of the shell mechanism 1 is fixedly connected to the rear end of the cooling mechanism 2, the right end of the shell mechanism 1 is fixedly connected to the left end of the liquid storage mechanism 4, and the interior of the shell mechanism 1 is fixedly mounted on the outer wall of the heat exchange mechanism 3;

[0031] The cooling mechanism 2 includes a cooling box 201, a first water pump 202, a first water pipe 204 and a fan 206. The top of the left end of the cooling box 201 is fixedly connected to the right end of the first water pump 202. The output end of the first water pump 202 is fixedly connected to one end of the first water pipe 204. One end of the first water pipe 204 is connected to the top of the cooling box 201. The front of the cooling box 201 is fixedly installed on the outer wall of the fan 206.

[0032] The heat exchange mechanism 3 includes a connecting sleeve 301, a heat exchange tube 302, fins 303, a sealing gasket 304, an input tube 305 and a collecting bucket 306. The outer wall of the connecting sleeve 301 is fixedly connected to the shell 101 by bolts, the inner wall of the connecting sleeve 301 is fixedly connected to the outer wall of the heat exchange tube 302, the outer wall of the heat exchange tube 302 is fixedly connected to a plurality of fins 303 arranged at equal intervals, the bottom end of the heat exchange tube 302 and the bottom end of the connecting sleeve 301 are respectively fixedly installed with a sealing gasket 304, the bottom end of the sealing gasket 304 is tightly fitted with the input tube 305, and the bottom end of the input tube 305 is connected to the collecting bucket 306 through a through hole. By arranging sealing gaskets 304 between the input tube 305 and the heat exchange tube 302 and between the connecting sleeve 301 and the shell 101, it is possible to prevent the equipment from leaking liquid and gas and prevent poor heat exchange effect.

[0033] The outer shell mechanism 1 includes a shell 101, a connecting square tube 102, an insertion rod 103, a material storage box 104 and a connecting pipe 105. The four corners of the top end of the shell 101 are respectively fixedly connected to the bottom end of the connecting square tube 102. The top end of the connecting square tube 102 is slidably connected to the outer wall of the insertion rod 103. The top end of the insertion rod 103 is fixedly connected to the bottom end of the material storage box 104. The bottom end of the material storage box 104 is through-connected to a number of equidistantly arranged connecting pipes 105. The heat exchange device can be disassembled and maintained by disassembling the connecting sleeve 301 on the outside of the heat exchange tube 302 and sliding the heat exchange tube 302 out of the shell 101.

[0034] The cooling mechanism 2 also includes a second water pump 203 and a second water pipe 205. The bottom right side of the cooling box 201 is fixedly connected to the left end of the second water pump 203. The output end of the second water pump 203 is through-connected to one end of the second water pipe 205. One end of the second water pipe 205 is through-connected to the storage box 401. The first water pump 202 is started to extract cooling water from the inside of the shell 101 and introduce it into the cooling box 201. The fan 206 is started to dissipate the heat of the recovered cooling water. The cooling water after heat dissipation is introduced into the storage box 401 via the second water pump 203 for recycling.

[0035] The liquid storage mechanism 4 includes a storage box 401, a feed pipe 402, a support frame 403, an activated carbon layer 404 and a filter 405. The interior of the storage box 401 is slidably connected to the outer wall of the support frame 403, and the interior of the support frame 403 is fixedly connected to the activated carbon layer 404 and the filter 405. The top of the right end of the storage box 401 is connected to the left end of the feed pipe 402, the outer wall of the connecting pipe 105 is slidably connected to the top of the heat exchange tube 302, and the bottom end of the collecting bucket 306 is tightly fitted to the interior of the shell 101. At the bottom, the front end of the shell 101 is fixedly connected to the rear end of the cooling box 201, and the right end of the shell 101 is fixedly connected to the left end of the storage box 401. The liquid that needs to be heat exchanged is directed into the interior of the storage box 104, and the liquid is introduced into the interior of the heat exchange tube 302 along the connecting pipe 105. The cooling water is introduced into the interior of the storage box 401 and filtered through the internal activated carbon layer 404 and the filter net 405 to prevent impurities in the cooling water from being adsorbed on the surface of the fin 303, causing difficulty in heat dissipation of the fin 303.

[0036] When the utility model is in use, the liquid that needs to be heat exchanged is introduced into the storage box 104, and the liquid is introduced into the heat exchange tube 302 along the connecting pipe 105, and the cooling water is introduced into the storage box 401, and filtered through the internal activated carbon layer 404 and the filter 405 to prevent impurities in the cooling water from being adsorbed on the surface of the fin 303, causing the fin 303 to have difficulty in heat dissipation, and the first water pump 202 is started to extract the cooling water inside the shell 101 and introduce it into the cooling box 201, and the fan 206 is started to dissipate the heat of the recovered cooling water, and the cooling water after heat dissipation is introduced into the storage box 401 through the second water pump 203. The heat exchange device can be disassembled and maintained by removing the connecting sleeve 301 on the outside of the heat exchange tube 302 and sliding the heat exchange tube 302 out of the shell 101. Sealing gaskets 304 are respectively provided between the input pipe 305 and the heat exchange tube 302 and between the connecting sleeve 301 and the shell 101, thereby preventing the equipment from leaking liquid and gas and preventing poor heat exchange effect.

[0037] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. Vertical fin microchannel heat exchanger, characterized by: It comprises a shell mechanism (1), a cooling mechanism (2), a heat exchange mechanism (3) and a liquid storage mechanism (4), wherein the front right side of the shell mechanism (1) is fixedly connected to the rear end of the cooling mechanism (2), the right end of the shell mechanism (1) is fixedly connected to the left end of the liquid storage mechanism (4), and the interior of the shell mechanism (1) is fixedly mounted on the outer wall of the heat exchange mechanism (3); The cooling mechanism (2) comprises a cooling box (201), a first water pump (202), a first water pipe (204) and a fan (206); the top of the left end of the cooling box (201) is fixedly connected to the right end of the first water pump (202); the output end of the first water pump (202) is fixedly connected to one end of the first water pipe (204); one end of the first water pipe (204) is connected to the top of the cooling box (201); and the front of the cooling box (201) is fixedly mounted on the outer wall of the fan (206); The heat exchange mechanism (3) comprises a connecting sleeve (301), a heat exchange tube (302), fins (303), a sealing gasket (304), an input tube (305) and a collecting bucket (306); the outer wall of the connecting sleeve (301) is fixedly connected to the shell (101) by means of bolts; the inner wall of the connecting sleeve (301) is fixedly connected to the outer wall of the heat exchange tube (302); the outer wall of the heat exchange tube (302) is fixedly connected to a plurality of fins (303) arranged at equal intervals; the bottom end of the heat exchange tube (302) and the bottom end of the connecting sleeve (301) are respectively fixedly mounted with sealing gaskets (304); the bottom end of the sealing gasket (304) is tightly fitted with the input tube (305); and the bottom end of the input tube (305) is through-connected to the collecting bucket (306).

2. The vertically inserted fin microchannel heat exchanger according to claim 1, characterized in that: The shell mechanism (1) comprises a shell (101), a connecting square tube (102), an insertion rod (103), a material storage box (104) and a connecting pipe (105); the top four corners of the shell (101) are respectively fixedly connected to the bottom end of the connecting square tube (102); the top interior of the connecting square tube (102) is slidably connected to the outer wall of the insertion rod (103); the top end of the insertion rod (103) is fixedly connected to the bottom end of the material storage box (104); and the bottom end of the material storage box (104) is through-connected to a plurality of equidistantly arranged connecting pipes (105).

3. The vertically inserted fin microchannel heat exchanger according to claim 1, characterized in that: The cooling mechanism (2) further comprises a second water pump (203) and a second water pipe (205); the right bottom end of the cooling box (201) is fixedly connected to the left end of the second water pump (203); the output end of the second water pump (203) is through-connected to one end of the second water pipe (205); and one end of the second water pipe (205) is through-connected to a storage box (401).

4. The vertically inserted fin microchannel heat exchanger according to claim 1, characterized in that: The liquid storage mechanism (4) comprises a storage box (401), a feed pipe (402), a support frame (403), an activated carbon layer (404) and a filter screen (405); the interior of the storage box (401) is slidably connected to the outer wall of the support frame (403); the interior of the support frame (403) is fixedly connected to the activated carbon layer (404) and the filter screen (405); and the top of the right end of the storage box (401) is connected to the left end of the feed pipe (402).

5. The vertically inserted fin microchannel heat exchanger according to claim 2, characterized in that: The outer wall of the connecting tube (105) is slidably connected to the top end of the heat exchange tube (302).

6. The vertically inserted fin microchannel heat exchanger according to claim 1, characterized in that: The bottom end of the collecting bucket (306) is tightly fitted with the inner bottom end of the shell (101).

7. The vertically inserted fin microchannel heat exchanger according to claim 1, characterized in that: The front end of the shell (101) is fixedly connected to the rear end of the cooling box (201), and the right end of the shell (101) is fixedly connected to the left end of the storage box (401).

Citation Information

Patent Citations

  • Micro-channel parallel flow heat exchanger

    CN203231587U